Annealing rack for increasing charge quantity of double-zero foil
By designing an annealed material rack including the left frame, the right frame, the transverse support and the V-shaped support block, the problems of small furnace loading, high energy consumption and unreasonable structure in the prior art are solved, and more efficient reduction of energy consumption of rack loading and annealing is achieved.
Patent Information
- Application Number
- CN202422260470.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-14
AI Technical Summary
When used in annealing furnaces, there are problems such as small furnace loading, high energy consumption, unreasonable structure, and easy interference in the upper and lower layer material rolls, resulting in low annealing efficiency and safety hazards.
An annealed material rack including the left frame, the right frame, the transverse support and several V-shaped support blocks is designed. Through the misaligned V-shaped support block and a reasonable frame structure, the space utilization and loading and unloading methods of the material rack are optimized.
It increases the furnace loading volume of the material rack, improves the loading and unloading method of the material roll, reduces the annealing energy consumption, is highly adaptable, and is suitable for multi-layer stacking furnace installation to maximize the use of the space inside the furnace.
Smart Images

Figure CN223016921U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of annealing racks, and particularly relates to an annealing rack for improving the loading capacity of double-zero foils into the furnace. Background Technique
[0002] In the production and processing field of aluminum products, in order to make the products meet the mechanical property requirements range required by customers, annealing is usually adopted. Especially for double-zero foil products, the conventional thickness range is 0.0055 - 0.007 mm. Annealing of the coil finished products is an essential process. After being slit, the double-zero foil finished products reach the coil weight and coil width required by downstream customers. The slit coil width and coil diameter are usually small. The conventional coil width range is 800 - 1200 mm, the length of a single coil is mostly 12000 - 12500 m, and the single-coil diameter range is 350 - 390 mm. In order to anneal the double-zero foil product finished products, currently in the industry, steel frameworks are generally selected for annealing in the annealing furnace. The existing steel frameworks adopt a structure with a relatively high height and a relatively small width. In order to ensure stability, there is also a certain distance between the height of the steel framework and the furnace top. The overall length, width, and height dimension ratio is unreasonable. During use, there are problems such as wasting the internal space of the annealing furnace, single structure, easy interference between the upper and lower layer coils, resulting in a small loading capacity, high energy consumption per ton of annealing, some extra-wide coils are not suitable for placement, inconvenient loading of the rack into the furnace, inconvenient loading and unloading of the coils, and potential safety hazards during the lifting process. Summary of the Invention
[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and provide an annealing rack for improving the loading capacity of double-zero foils into the furnace, which can improve the loading capacity, improve the coil loading and unloading method, and improve the loading and unloading efficiency.
[0004] The technical solution adopted by the utility model is as follows:
[0005] An annealing rack for improving the loading capacity of double-zero foils into the furnace, comprising a left frame, a right frame, cross braces, and a plurality of V-shaped support blocks;
[0006] The left and right frames are arranged oppositely. The main bodies of the left and right frames are rectangular structures composed of rectangular tubes. The two horizontal side edges in the length direction are arranged between the two vertical columns in the height direction. Both ends of the vertical columns protrude from the horizontal side edges to form support feet. Connecting plates are arranged on the support feet. The center of the connecting plate on the top support foot is provided with a plug column, and the connecting plate on the bottom support foot is provided with a plug hole corresponding to the plug column; a plurality of vertical supports are also evenly spaced between the two horizontal side edges.
[0007] The cross braces are arranged between the two vertical columns of the left and right frames to form a rack with a cuboid frame structure; a plurality of V-shaped support blocks are arranged in multiple rows and oppositely arranged on the horizontal side edges and vertical supports of the left and right frames.
[0008] Specifically, the height of the plug post is set to 10 - 15 cm.
[0009] Specifically, the connecting plate on the top support foot of the upright post is arranged inside the rectangular pipe orifice of the upright post, and the size of the connecting plate on the bottom support foot is set larger than the size of the rectangular pipe.
[0010] Specifically, a horizontal middle support is also arranged between the two horizontal side edges of the left and right side frame bodies, and the vertical supports are respectively arranged between the horizontal side edges and the middle support.
[0011] Specifically, reinforcing supports flush with the upper and lower support feet of the upright post are oppositely arranged in the middle of the two horizontal side edges of the left and right side frame bodies. The reinforcing supports are rectangular pipes identical to the upright post, and plate members identical to the connecting plates at the bottoms of the support feet are also arranged at the bottoms of the reinforcing supports on the lower horizontal side edges.
[0012] Specifically, the position of the upper cross brace on the front side of the rack is set lower than that of the upper cross brace on the rear side, which is convenient for hoisting and loading the material reel onto the rack.
[0013] Specifically, the V-shaped support blocks in adjacent rows are arranged with a half-spacing offset up and down.
[0014] Specifically, lifting lugs are also correspondingly arranged on the left and right side frames.
[0015] According to the production situation, select a rack with an appropriate layer height, and the racks are stacked according to the height of the annealing furnace.
[0016] Due to the adoption of the above-mentioned technical solution, the present utility model has the following advantages:
[0017] The structure of the present utility model is simple, the frame structure is stable, and the offset arrangement of the V-shaped support blocks saves rack space in height and increases the loading capacity of the rack compared with the vertically corresponding installation method. Moreover, the setting of the stacking connection parts on the left and right side frames can meet various production requirements, has strong adaptability, multiple-layer racks are stacked and loaded into the furnace, maximizing the use of the space in the furnace, increasing the loading capacity of the furnace, and reducing the annealing energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is the overall view of the present utility model.
[0019] Figure 2 is the schematic view in the side view direction of the present utility model.
[0020] Figure 3 is the bottom view of the present utility model.
[0021] In the figure: 1 - left frame, 2 - right frame, 3 - cross brace, 4 - V-shaped support block, 5 - connecting plate, 6 - insertion post, 7 - insertion hole, 8 - vertical support, 9 - strengthening support, 10 - middle support, 11 - lifting lug. Detailed implementation mode
[0022] The present utility model will be further explained below in conjunction with the attached drawings and embodiments. The protection scope of the present utility model cannot be limited thereby. The purpose of disclosing the present utility model is to protect all technical improvements within the scope of the present utility model.
[0023] Combined with the attached Figures 1 - 3 An annealing material rack for improving the loading capacity of double-zero foil in the furnace, as shown, includes a left frame 1, a right frame 2, a cross brace 3 and a plurality of V-shaped support blocks 4.
[0024] The left frame 1 and the right frame 2 are arranged oppositely. The main bodies of the left and right frames are rectangular structures composed of rectangular tubes. Lifting lugs 11 are also correspondingly arranged on the left and right frames 2; the two horizontal side edges in the length direction are arranged between the two columns in the height direction. Both ends of the columns protrude from the horizontal side edges to form feet. Connecting plates 5 are arranged on the feet. The connecting plate 5 on the top foot is arranged in the rectangular tube orifice of the column 5, and an insertion post 6 with a height of 10 - 15 cm is arranged at the center. The size of the connecting plate 5 on the bottom foot is larger than the size of the rectangular tube and is provided with an insertion hole 7 corresponding to the insertion post 6; a horizontal middle support 10 is also arranged between the two horizontal side edges. A plurality of vertical supports 8 are respectively arranged between the horizontal side edges and the middle support 10. Strengthening supports 9 are oppositely arranged at the middle parts of the two horizontal side edges and are flush with the upper and lower feet of the columns respectively. The strengthening support 9 is a rectangular tube the same as the column; a plate member the same as the connecting plate at the bottom of the foot is also arranged at the bottom of the strengthening support 9 on the lower horizontal side edge.
[0025] The cross brace 3 is arranged between the two columns of the left and right frames to form a rack with a cuboid frame structure. The position of the cross brace 3 at the upper part of the front side of the rack is lower than that of the cross brace 3 at the upper part of the rear side, which is convenient for hoisting the material reel onto the rack; a plurality of V-shaped support blocks 4 are arranged in multiple rows and are oppositely arranged on the horizontal side edges and the vertical supports 8 of the left and right frames; the adjacent two rows of V-shaped support blocks 4 are arranged with a half-spacing offset up and down.
[0026] In use, according to the width dimension of the material roll and the width of the material rack, an appropriate number of double-zero foil material rolls to be annealed are threaded onto the material shaft; using a lifting tool, the material shaft is lifted and loaded starting from the bottom layer of the material rack. Both ends of the material shaft are placed on the corresponding V-shaped support blocks 4. After filling one layer, the next layer is installed. Since the V-shaped support blocks 4 in adjacent rows are offset by half a spacing distance vertically, when loading the material rolls in the next layer, the material shaft is located in the middle position between the two columns of material shafts in the lower layer, and the entire material rack is filled at one time; according to actual needs, the filled material rack is stacked with another material rack through the cooperation of the insertion posts 6 at the four corners of the material rack and the insertion holes 7 at the bottom of the other material rack, and then loaded into the furnace.
[0027] The parts not detailed in the present utility model are prior art.
[0028] The embodiments selected herein for disclosing the inventive purpose of the present utility model are currently considered appropriate. However, it should be understood that the present utility model is intended to include all variations and improvements of all embodiments that fall within the scope of this concept and utility model.
Claims
1. An annealing rack for increasing the amount of double zero foil loaded into a furnace, characterized in that: It includes a left side frame, a right side frame, a cross brace and a number of V-shaped support blocks; The left and right side frames are arranged opposite to each other, and the main bodies of the left and right side frames are rectangular structures composed of rectangular tubes. The two horizontal sides in the length direction are arranged between the two columns in the height direction. The two ends of the columns protrude from the horizontal sides to form legs. The legs are provided with connecting plates. The center of the connecting plate on the top leg is provided with a plug-in column, and the connecting plate on the bottom leg is provided with a plug-in hole corresponding to the plug-in column; a plurality of vertical supports are evenly spaced between the two horizontal sides; The horizontal brace is arranged between the two upright posts of the left and right side frames to form a material rack with a rectangular frame structure; a plurality of V-shaped support blocks are arranged in multiple rows and relatively arranged on the horizontal sides and vertical supports of the left and right side frames.
2. The annealing rack for increasing the amount of double zero foil loaded into a furnace according to claim 1, characterized in that: The height of the plug-in column is set to 10-15 cm.
3. The annealing rack for increasing the amount of double zero foil loaded into a furnace according to claim 1, characterized in that: The connecting plate on the top supporting leg of the column is arranged in the rectangular pipe opening of the column, and the size of the connecting plate on the bottom supporting leg is larger than the size of the rectangular pipe.
4. The annealing rack for increasing the amount of double zero foil loaded into a furnace according to claim 1, characterized in that: A horizontal middle support is also arranged between the two horizontal sides of the left and right side frame bodies, and the vertical supports are respectively arranged between the horizontal sides and the middle support.
5. The annealing rack for increasing the amount of double zero foil loaded into a furnace according to claim 1, characterized in that: The middle parts of the two horizontal sides of the left and right side frame bodies are relatively provided with reinforcing supports flush with the upper and lower ends of the support feet. The reinforcing supports are rectangular tubes identical to the columns, and the bottom of the reinforcing supports on the lower horizontal sides are also provided with plates identical to the bottom connecting plates of the support feet.
6. The annealing rack for increasing the amount of double zero foil loaded into a furnace according to claim 1, characterized in that: The upper cross brace at the front side of the material rack is arranged at a position lower than the upper cross brace at the rear side.
7. The annealing rack for increasing the amount of double zero foil loaded into a furnace according to claim 1, characterized in that: The V-shaped support blocks of two adjacent rows are staggered up and down by half a spacing distance.
8. The annealing rack for increasing the amount of double zero foil loaded into a furnace according to claim 1, characterized in that: The left and right side frames are also provided with lifting ears correspondingly.