Rapid backfilling device for drill rod detection hole
By designing a quick backfill device for the brazing probe, and using automatic discharge and hydraulic hammer compaction technology, the problems of low backfill efficiency and poor density of traditional brazing probes are solved, achieving a more efficient and stable backfill effect.
Patent Information
- Application Number
- CN202421738925.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-22
AI Technical Summary
The drilling eye left after traditional drilling requires manual sand filling and vibration, which is low in efficiency and affects density.
A fast backfill device for brazing eye probes is designed, including supporting backfill frames, walking mechanisms and balance mechanisms, aggregate mechanisms, automatic discharge mechanisms and hydraulic hammer compaction mechanisms to realize an automatic or semi-automatic backfill process.
The efficiency of brazing probe backfill is improved, the proper backfill of brazing probe holes is ensured, the stability and integrity of the foundation is maintained, and labor costs and human errors are reduced.
Smart Images

Figure CN223017716U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rodding backfill equipment, in particular to a device for quickly backfilling rodding holes. Background Art
[0002] During the construction of building projects, rodding is carried out after the foundation pit excavation is completed. By inserting a rodding bar into the foundation soil, the physical properties of the bearing layer soil and whether there are caves, cavities, ancient tombs, etc. under the foundation are evaluated. After traditional rodding, rodding holes are left. The rodding holes are often filled with sand manually using a shovel, and a bamboo pole is used to vibrate up and down repeatedly, with very low efficiency. If the air in the hole is not discharged smoothly, it will affect the overall density.
[0003] How to solve the above technical problems is the topic faced by the utility model. Summary of the Utility Model
[0004] In order to solve the deficiencies of the prior art, the utility model provides a rodding hole quick backfilling device with reasonable design, simple structure, safety and reliability, which is used for automatically or semi-automatically backfilling rodding holes, can complete the rodding backfilling operation faster, and ensure that the rodding holes are properly backfilled to maintain the stability and integrity of the foundation.
[0005] The technical solution adopted by the utility model to solve its technical problems is: the utility model provides a rodding hole quick backfilling device, which includes a support backfilling framework, a traveling mechanism and a balancing mechanism;
[0006] The traveling mechanism is connected to the bottom of the support backfilling framework, and the balancing mechanism is located at the front end of the support backfilling framework;
[0007] The support backfilling framework is connected with an aggregate mechanism, an automatic feeding mechanism and a hydraulic hammer tamping mechanism;
[0008] The aggregate mechanism includes a feeding hopper, the automatic feeding mechanism is arranged above the feeding hopper, the automatic feeding mechanism includes a feeding box, and the feeding box is connected to the feeding hopper through a horizontal transportation unit;
[0009] The hydraulic hammer tamping mechanism includes a tamping head located above the feeding hopper, a support platform fixedly arranged on the support backfilling framework, and a hydraulic pump located on the support platform;
[0010] An elongation mechanism is arranged above the hydraulic hammer tamping mechanism, and a lifting mechanism is arranged on one side of the hydraulic hammer tamping mechanism.
[0011] The support backfilling framework includes a plurality of cross bars, the cross bars are fixedly connected to each other through connecting rods, vertical bars are vertically connected to the tops of the same ends of all the cross bars, and a plurality of reinforcing diagonal bars are connected between the vertical bars and the cross bars;
[0012] The top of the vertical rod is fixedly connected to the blanking funnel through a fixed platform.
[0013] The traveling mechanism includes a crawler disposed on the cross rod. The crawler is wrapped around a gear rotatably connected to the cross rod, and the gear is coaxially connected to a driving motor.
[0014] The balancing mechanism includes a balance rod parallel to the cross rod. The balance rod is located on the side of the vertical rod away from the cross rod;
[0015] The balance rod is hinged to the vertical rod and a triangular bracket is detachably connected therebetween.
[0016] At least two groups of the horizontal transportation units are provided. Each group of the horizontal transportation units includes a reduction motor fixedly arranged above the blanking funnel;
[0017] The reduction motor is coaxially connected to a threaded rod. The end of the threaded rod communicates with the inner bottom of the blanking box, and an opening is formed below the pipe wrapping the threaded rod. The blanking funnel is located below the opening.
[0018] The top of the connecting rod is fixedly connected to a support column. A rack is arranged on the front side of the support column. The rack meshes with a ratchet wheel. The ratchet wheel is rotatably connected to a lifting rod and is provided with a locking mechanism;
[0019] The lifting rod is arranged vertically and is fixedly connected to an elongation mechanism through a cross beam. The cross beam is slidably connected to the support column.
[0020] The cross beam is fixedly connected to an elongation rod of the elongation mechanism. The elongation rod is arranged vertically and is of a hollow structure. A ramming rod at the lower part is slidably connected through a hydraulic telescopic rod. The hydraulic telescopic rod is driven by the hydraulic pump. The support table (602) and the hydraulic pump are fixedly arranged on the fixed platform;
[0021] The bottom end of the ramming rod is threadedly connected to the ramming head. The ramming head is a vertical columnar structure. A screw rod is slidably connected to the top. The screw rod is connected to the elongation rod.
[0022] The screw rod is coaxially and slidably connected to the ramming head. No threads are provided on the lower section of the screw rod and the upper section of the ramming head. The upper section of the ramming head is slidably connected to the hollow inside of the lower section of the screw rod. Vertical limiting grooves are provided on the inner wall of the lower section of the screw rod, and limiting strips slidably matched with the limiting grooves are provided on the outer wall of the upper section of the ramming head;
[0023] The upper part of the screw is fixed and coaxially connected to the worm gear at the top of the extension rod. The worm gear meshes with a worm, and the worm is coaxially connected to a motor. The worm gear is rotatably connected to an external fixed ring, and the fixed ring is fixedly connected to the top end of the extension rod.
[0024] The handle control mechanism includes a wired or wireless connection to a motor, a hydraulic pump, a reduction motor, and a drive motor;
[0025] The handle control mechanism is provided with a switch button.
[0026] The locking mechanism includes a pawl rotatably connected to the lifting rod, and the pawl is provided with a spring pin.
[0027] The beneficial effects of the present utility model are as follows: By using the quick backfilling device for the sounding holes of this patent, construction workers can complete the sounding backfilling operation faster and ensure that the sounding holes are properly backfilled to maintain the stability and integrity of the foundation. This device is flexible, convenient for turnover, adjustable, improves production efficiency, reduces labor costs, reduces human errors, improves accuracy and repeatability, etc. The present utility model is applicable to the backfilling environment of sounding holes with large batch production and high precision requirements; the present utility model can walk automatically, can carry sand materials, ensures construction efficiency, and reduces manual use; the present utility model automatically discharges materials from the hopper for backfilling, which can ensure the exclusion of air in the holes; the filling material can be mortar, sand materials or other suitable materials for filling the sounding holes; the present utility model uses hydraulic ramming, the ramming rod can be extended, and the hydraulic hammering can ensure the compactness of the backfilled sand in the holes; the ramming of the present utility model is automatically locked, ramming is carried out as backfilling, and as the backfilled height in the hole rises, the backfilling device automatically rises according to the ramming degree. The present utility model is simple and portable, and can be reused after one-time investment.
[0028] The traveling mechanism mainly uses a 24v high-torque drive to rotate the planetary gear, and the gear track is used for traveling. The track can enhance the passability of soft strata. Each of the left and right traveling devices on each side can be advanced and retreated separately through the handle, and steering is carried out through the speed difference between the two sides. The entire traveling device can drive a mass of 800 kg for free movement;
[0029] A balance mechanism with a deep outer part is provided at the front of the framework. Heavy objects can be hung on the balance device to maintain the stability of the framework in the front, back, left, and right directions. The balance device is provided with a triangular bracket for fixation, and the bracket can be retracted when not in use for convenient folding;
[0030] A sensor is provided inside the feeding hopper of the present utility model to assist in monitoring and detecting the position and falling speed of the material. The horizontal transmission unit is provided with a vibrating disk, and the vibrating disk is turned on through the handle for real-time auxiliary feeding;
[0031] The hydraulic hammer ramming mechanism of the present utility model is composed of a rammer head at the front, a support structure, and a hydraulic system. The rammer head is made of metal and is in direct contact with the backfill material in the hole, responsible for transmitting the hammering force and impact energy. The rammer head can be replaced with heads of different specifications and weights according to needs. The support structure is a rammer rod, which is used to support the frame or bracket of the hydraulic hammer ramming device. The support structure is stable and firm to ensure the stability of the device during operation. The hydraulic mechanism is used to generate high pressure. The hydraulic pump provides the required hammering force by converting the hydraulic oil pressure into mechanical energy;
[0032] The elongation mechanism of the present utility model is composed of components such as a 24V low-speed and high-torque drive motor, an extension rod, a worm and worm gear, and a screw. The elongation mechanism can push or stretch out a part of the rammer head, thereby increasing the overall length;
[0033] The ascending mechanism of the present utility model controls the ascending and descending of the rammer, so that it maintains an appropriate position during the ramming process, and is provided with a ratchet locking safety device control mechanism for controlling the operation of the hammer rod dense automatic ascending device. By adjusting the ratchet locking action of the ascending mechanism through the control mechanism, the automatic ascending of the hammer rod is realized. Description of the Drawings
[0034] Figure 1 is a schematic three-dimensional structure of the present utility model Figure 1 。
[0035] Figure 2 is a schematic three-dimensional structure of the present utility model Figure 2 。
[0036] Figure 3 is a schematic structural diagram of the support backfill framework of the present utility model.
[0037] Figure 4 is a schematic structural diagram of the traveling mechanism and the balance mechanism of the present utility model.
[0038] Figure 5 is a schematic structural diagram of the hydraulic hammer ramming mechanism of the present utility model.
[0039] Figure 6 is a schematic internal structure diagram of the ascending mechanism of the present utility model.
[0040] Figure 7 is a schematic connection diagram of the screw and the rammer head of the present utility model.
[0041] Among them, the reference numerals are: 1, support backfill framework; 101, cross bar; 102, connecting rod; 103, longitudinal rod; 104, reinforcing diagonal rod; 105, support column; 106, rack; 2, traveling mechanism; 201, crawler; 202, gear; 203, drive motor; 3, balance mechanism; 301, balance rod; 302, triangular bracket; 4, aggregate mechanism; 401, feeding hopper; 5, automatic feeding mechanism; 501, feeding box; 502, reduction motor; 503, threaded rod; 6, hydraulic hammer ramming mechanism; 601, ramming head; 602, support platform; 603, hydraulic pump; 604, hydraulic telescopic rod; 605, ramming rod; 7, elongation mechanism; 701, elongation rod; 702, screw; 703, limit groove; 704, limit strip; 705, drive motor; 706, fixed ring; 8, lifting mechanism; 801, ratchet; 802, lifting rod; 803, locking mechanism; 804, cross beam; 805, pawl; 9, handle control mechanism; 10, fixed platform. Specific embodiments
[0042] In order to clearly illustrate the technical features of this solution, the following describes this solution through specific embodiments.
[0043] See Figures 1 to 7 As shown, this embodiment is a quick backfilling device for a percussion eye, including a support backfill framework 1, a traveling mechanism 2 and a balance mechanism 3. The support backfill framework 1 includes a plurality of cross bars 101, and the cross bars 101 are fixedly connected to each other through connecting rods 102. At the top of the same ends of all the cross bars 101, longitudinal rods 103 are vertically connected. A plurality of reinforcing diagonal rods 104 are connected between the longitudinal rods 103 and the cross bars 101. The top of the longitudinal rod 103 is fixedly connected to the feeding hopper 401 through a fixed platform 10.
[0044] The bottom of the support backfill framework 1 is connected to a traveling mechanism 2. The traveling mechanism 2 includes crawlers 201 arranged on the cross bars 101. The crawlers 201 cover the outside of gears 202 rotatably connected to the cross bars 101. The gears 202 are coaxially connected to drive motors 203.
[0045] The balance mechanism 3 is located at the front end of the support backfill framework 1. The balance mechanism 3 includes a balance rod 301 parallel to the cross bar 101. The balance rod 301 is located on the side of the longitudinal rod 103 away from the cross bar 101. The balance rod 301 is hinged to the longitudinal rod 103 and a triangular bracket 302 is detachably connected therebetween.
[0046] The support backfill framework 1 is connected with an aggregate mechanism 4, an automatic feeding mechanism 5 and a hydraulic hammer ramming mechanism 6. The aggregate mechanism 4 includes a feeding hopper 401. An automatic feeding mechanism 5 is arranged above the feeding hopper 101. The automatic feeding mechanism 5 includes a feeding box 501. The feeding box 501 is connected with the feeding hopper 401 through a horizontal transportation unit. There are at least two groups of horizontal transportation units. Each group of horizontal transportation units includes a reduction motor 502 fixedly arranged above the feeding hopper 401. The reduction motor 502 is coaxially connected with a threaded rod 503. The end of the threaded rod 503 communicates with the inner bottom of the feeding box 501. And an opening is formed below the pipe wrapping the threaded rod 503. Below the opening is the sole winner feeding hopper 401.
[0047] The hydraulic hammer ramming mechanism 6 includes a ramming head 601 located above the feeding hopper 101, a support platform 602 fixedly arranged on the support backfill framework 1 and a hydraulic pump 603 located on the support platform 602. An elongation mechanism 7 is arranged above the hydraulic hammer ramming mechanism 6. And a rising mechanism 8 is arranged on one side of the hydraulic hammer ramming mechanism 6. The top of the connecting rod 102 is fixedly connected with a support column 105. A rack 106 is arranged on the front side of the support column 105. The rack 106 meshes with a ratchet wheel 801. The ratchet wheel 801 is rotatably connected to a rising rod 802. And a locking mechanism 803 is arranged. The locking mechanism includes a pawl 805 rotatably connected to the rising rod 802. The pawl 805 is provided with a spring pin. The rising rod 802 is vertically arranged and is fixedly connected with the elongation mechanism 7 through a cross beam 804. The cross beam 804 is slidably connected to the support column 105.
[0048] The cross beam 804 is fixedly connected with an elongation rod 701 of the elongation mechanism 7. The elongation rod 701 is vertically arranged and is of a hollow structure. It is slidably connected with a lower ramming rod 605 through a hydraulic telescopic rod 604. The hydraulic telescopic rod 604 is driven by the hydraulic pump 603. The support platform 602 and the hydraulic pump 603 are fixedly arranged on the fixed platform 10. The bottom end of the ramming rod 605 is threadedly connected with a ramming head 601. The ramming head 601 is a vertical columnar structure. A screw rod 702 is slidably connected to the top. The screw rod 702 is connected with the elongation rod 701.
[0049] The screw rod 702 is coaxially and slidably connected with the ramming head 601. And no threads are arranged on the lower section of the screw rod 702 and the upper section of the ramming head 601. The upper section of the ramming head 601 is slidably connected to the hollow inside of the lower section of the screw rod 702. And a vertical limiting groove 703 is arranged on the inner wall of the lower section of the screw rod 702. A limiting strip 704 which is slidably matched with the limiting groove 703 is arranged on the outer wall of the upper section of the ramming head 601. The upper part of the screw rod 702 is fixedly and coaxially connected with a worm gear at the top of the elongation rod 701. The worm gear meshes with a worm. The worm is coaxially connected with a motor 705. The worm gear is rotatably connected to an external fixed ring 706. The fixed ring is fixedly connected to the top end of the elongation rod 701.
[0050] The handle control mechanism 9 includes a motor 705 connected by wire or wirelessly, a hydraulic pump 603, a reduction motor 502, and a drive motor 203. The handle control mechanism 9 is provided with a switch button.
[0051] When the utility model is actually used: When constructing with the quick backfilling device for the probing hole, the operator uses the operation handle control mechanism 9 to drive the gear 202 to rotate, driving the crawler 201 to move, so that the device moves forward and backward. Place the material discharging port of the device above the probing hole, connect the filling material supply system in the material discharging box 501 to the device and turn on the power supply. Then, turn on the switch of the automatic material discharging mechanism 5 on the handle control mechanism 9. Then, through the automatic material discharging mechanism 5 and the aggregate mechanism 4, the sand and gravel fall to the bottom of the material discharging funnel 401 through the horizontal transportation unit, and the filled sand and gravel material slides into the probing hole along the bottom pipeline to complete the quick backfilling. When backfilled to a certain height, turn on the switch of the motor 705 of the elongation mechanism 7 to adjust the telescopic length. The worm rotates to drive the screw rod 702 to rotate. Since the screw rod 702 is axially limited to the tamping head 601 slidingly connected below it, the tamping head 601 can be driven to rotate. During the rotation process, due to the threaded connection with the tamping rod, the up and down displacement of the tamping head 601 can be realized, so that the tamping head 601 can hammer the backfilling material in the backfilled probing hole. The screw rod 702 is designed with an external thread, and components can be added to the top of the screw rod 702 during later improvement; turn on the switch of the hydraulic hammering and tamping mechanism 6, and the hydraulic pump 603 drives the hydraulic telescopic rod 604 to work, so that the tamping rod 605 drives the tamping head 601 threadedly connected to it to perform up and down hammering and tamping. As the bottom backfilling material is tamped and compacted to fill the hole, the material squeezes the hydraulic hammering and tamping mechanism 6 and the elongation mechanism 7 upward, and the elongation rod 701 and the fixedly connected rising rod 802 rise and break through the upward limit of the ratchet wheel. The ratchet wheel 801 of the rising rod 802 will automatically move upward along the rack 106 until the probing hole is backfilled. Move the device to another probing hole, turn on the switch of the locking mechanism of the ratchet wheel 801, and manually disengage the pawl 805 from the ratchet wheel 801, and the rising rod 802 and the elongation rod 701 can be released to fall.
[0052] The technical features not described in the present utility model can be realized by or adopted from the prior art, and will not be elaborated here. Of course, the above description is not a limitation of the present utility model, and the present utility model is not limited to the above examples. Changes, modifications, additions or substitutions made by those of ordinary skill in the art within the scope of the essence of the present utility model should also belong to the protection scope of the present utility model.
Claims
1. A rapid backfill device for drilling holes, characterized in that: It comprises a supporting backfill frame (1), a walking mechanism (2) and a balancing mechanism (3); The bottom of the supporting backfilling frame (1) is connected to the walking mechanism (2), and the balancing mechanism (3) is located at the front end of the supporting backfilling frame (1); The supporting backfill skeleton (1) is connected with a material collecting mechanism (4), an automatic material unloading mechanism (5) and a hydraulic hammer compacting mechanism (6); The material collecting mechanism (4) comprises a material discharge hopper (401), the automatic material discharge mechanism (5) is arranged above the material discharge hopper (101), the automatic material discharge mechanism (5) comprises a material discharge box (501), and the material discharge box (501) is connected to the material discharge hopper (401) via a horizontal transport unit; The hydraulic hammer compaction mechanism (6) comprises a tamping head (601) located above the material discharge hopper (101), a support platform (602) fixedly arranged on the supporting backfill skeleton (1), and a hydraulic pump (603) located on the support platform (602); An extension mechanism (7) is arranged above the hydraulic hammer compaction mechanism (6), and a lifting mechanism (8) is arranged on one side of the hydraulic hammer compaction mechanism (6).
2. The rapid backfilling device for drilling holes according to claim 1 is characterized in that: The supporting backfill skeleton (1) comprises a plurality of cross bars (101), the cross bars (101) are fixedly connected to each other via connecting bars (102), the tops of the same ends of all the cross bars (101) are vertically connected to longitudinal bars (103), and a plurality of reinforcing diagonal bars (104) are connected between the longitudinal bars (103) and the cross bars (101); The top of the longitudinal rod (103) is fixedly connected to the discharge hopper (401) via a fixed platform (10).
3. The rapid backfilling device for drilling holes according to claim 2 is characterized in that: The walking mechanism (2) comprises a crawler (201) arranged on the crossbar (101), the crawler (201) being wrapped around a gear (202) rotatably connected to the crossbar (101), and the gear (202) being coaxially connected to a driving motor (203).
4. The rapid backfilling device for drilling holes according to claim 2 is characterized in that: The balancing mechanism (3) comprises a balancing rod (301) parallel to the crossbar (101), and the balancing rod (301) is located on a side of the longitudinal rod (103) away from the crossbar (101); The balancing rod (301) is hinged to the longitudinal rod (103), and a triangular bracket (302) is detachably connected therebetween.
5. The rapid backfilling device for drilling holes according to claim 1 is characterized in that: At least two groups of the horizontal transport units are provided, and each group of the horizontal transport units includes a reduction motor (502) fixedly arranged above the unloading hopper (401); The reduction motor (502) is coaxially connected to a threaded rod (503), the end of the threaded rod (503) is connected to the bottom of the discharge box (501), and an opening is provided below the pipe wrapping the threaded rod (503), and the discharge funnel (401) is located below the opening.
6. The rapid backfilling device for drilling holes according to claim 2 is characterized in that: The top of the connecting rod (102) is fixedly connected to a support column (105), a rack (106) is provided on the front side of the support column (105), the rack (106) is meshed with a ratchet (801), the ratchet (801) is rotatably connected to the rising rod (802), and a locking mechanism (803) is provided; The lifting rod (802) is vertically arranged and fixedly connected to the extension mechanism (7) via a crossbeam (804), and the crossbeam (804) is slidably connected to the support column (105).
7. The rapid backfilling device for drilling holes according to claim 6 is characterized in that: The crossbeam (804) is fixedly connected to the extension rod (701) of the extension mechanism (7); the extension rod (701) is vertically arranged and has a hollow structure, and is slidably connected to the tamping rod (605) at the bottom via a hydraulic telescopic rod (604); the hydraulic telescopic rod (604) is driven by the hydraulic pump (603); the support platform (602) and the hydraulic pump (603) are fixedly arranged on the fixed platform (10); The bottom end of the ramming rod (605) is threadedly connected to the ramming head (601), and the ramming head (601) is a vertical columnar structure, and the top is slidably connected to a screw rod (702), and the screw rod (702) is connected to the extension rod (701).
8. The rapid backfilling device for drilling holes according to claim 7 is characterized in that: The screw rod (702) is coaxially slidably connected to the tamping head (601), and neither the lower section of the screw rod (702) nor the upper section of the tamping head (601) is provided with threads, the upper section of the tamping head (601) is slidably connected to the hollow space of the lower section of the screw rod (702), and the inner wall of the lower section of the screw rod (702) is provided with a vertical limiting groove (703), and the outer wall of the upper section of the tamping head (601) is provided with a limiting strip (704) slidably matched with the limiting groove (703); The upper part of the screw rod (702) is fixed and coaxially connected to a worm wheel at the top of the extension rod (701), the worm wheel is meshed with a worm, the worm is coaxially connected to a motor (705), the worm wheel is rotatably connected to an external fixing ring (706), and the fixing ring is fixedly connected to the top of the extension rod (701).
9. The rapid backfilling device for drilling holes according to claims 1-8, characterized in that: The handle control mechanism (9) includes a wired or wireless connection motor (705), a hydraulic pump (603), a reduction motor (502) and a drive motor (203); The handle control mechanism (9) is provided with a switch button.
10. The rapid backfilling device for drilling holes according to claim 6, characterized in that: The locking mechanism comprises a pawl (805) rotatably connected to the lifting rod (802), and the pawl (805) is provided with a spring pin.