Reinforced frame structure based on ultra-wide and ultra-long requirements of steel corrugated wallboard

Abstract

The utility model relates to the technical field of building wallboards, and provides a reinforced frame structure based on ultra-wide and ultra-long requirements of steel corrugated wallboards, which comprises a wall body, a mounting frame is arranged on the wall body, a plurality of corrugated boards are arranged on the mounting frame, the plurality of corrugated boards are connected through a connecting part, and the connecting part comprises connecting pipes connected with the corrugated boards. The connecting pipes are arranged on the mounting frame, the multiple connecting pipes are spliced into a reinforcing frame, and the connecting pipes are filled with UHPC materials. The mounting frame is arranged on the wall body to serve as a foundation for mounting the corrugated boards, the corrugated boards are connected through the connecting pipes serving as reinforcing frames, the connecting pipes are filled with the UHPC materials, the UHPC materials are ultrahigh-strength cement-based materials with high strength, high toughness and low porosity, the structural strength of the whole reinforcing frames is enhanced by filling the UHPC materials, and therefore the structural strength of the whole reinforcing frames is improved. The requirement for the ultra-long and ultra-wide steel corrugated wallboard is met, meanwhile, the use of steel is reduced, the weight is reduced, and transportation and installation are convenient.

Description

Technical Field

[0001] The utility model relates to the technical field of building wall panels, in particular to a reinforcement frame structure based on the ultra-wide and ultra-long requirements of steel corrugated wall panels. Background Technique

[0002] Steel corrugated wall panels are a kind of building wall materials made of metal materials. They are usually composed of thin metal plates and corrugated core layers, and have high strength and good structural performance. Due to its light weight, high strength, corrosion resistance, good sound insulation effect and excellent environmental protection performance, this material has been widely used in the construction industry. Steel corrugated wall panels can be used as structural materials for exterior walls, roofs, partitions, etc. of residential, commercial, industrial and public buildings.

[0003] In some decoration projects, there are requirements for ultra-long and ultra-wide steel corrugated wall panels. For spaces such as lobbies and multi-story spaces, their sizes will far exceed the conventional panel sizes, reaching a width of 2m and a height of 6M. The conventional factory size of steel corrugated walls is a width of 100 - 1200mm, a height of 100 - 2400mm, and the overall thickness of the panel is 12mm. The existing steel corrugated wall panels mainly rely on the bent parts of the steel plates for force, and the overall mechanical property strength is not high. After exceeding the width and height of the conventional size, the steel corrugated wall panels will be affected by gravity, temperature, and external forces during the processes of production, transportation, handling, and installation, resulting in phenomena such as bending, sagging, deformation, and twisting of the panels, seriously affecting the quality acceptance after installation.

[0004] Therefore, in view of the above problems, a reinforcement frame structure based on the ultra-wide and ultra-long requirements of steel corrugated wall panels is proposed to solve the above problems. Content of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model develops a reinforcement frame structure based on the ultra-wide and ultra-long requirements of steel corrugated wall panels, and this utility model can improve the installation strength of ultra-wide and ultra-long corrugated walls.

[0006] The technical solution for the utility model to solve the technical problem is: a reinforcement frame structure based on the ultra-wide and ultra-long requirements of steel corrugated wall panels, including a wall body, an installation frame is arranged on the wall body, a plurality of corrugated plates are arranged on the installation frame, the plurality of corrugated plates are connected by connecting components, the connecting components include connecting pipes connected to the corrugated plates, the connecting pipes are arranged on the installation frame, and the plurality of connecting pipes are spliced into a reinforcement frame, and UHPC material is filled in the connecting pipes.

[0007] An installation frame is provided on the wall as the basis for installing corrugated plates. The corrugated plates are connected through connecting pipes as a reinforcement framework, and the connecting pipes are filled with UHPC material. UHPC is an ultra-high-strength cement-based material with high strength, high toughness, and low porosity. By filling the UHPC material, the structural strength of the overall reinforcement framework is enhanced to meet the requirements of extra-long and extra-wide steel corrugated wall panels, while reducing the use of steel, and the weight is reduced, facilitating transportation and installation.

[0008] Preferably, the installation frame includes first corner brackets, expansion screws, and installation pipes. Multiple installation pipes are spliced into a frame body. Multiple first corner brackets are provided on the installation pipes, and the first corner brackets are connected to the wall through expansion screws.

[0009] The frame body formed by the installation pipes is set on the wall through expansion screws and first corner brackets to prevent the installation frame from falling off.

[0010] Preferably, the connecting components further include second corner brackets, first installation screws, and black wire keels. Multiple black wire keels are provided on the installation frame. Multiple second corner brackets are symmetrically arranged on both sides of the black wire keels, and the second corner brackets are connected to the installation pipes and the wall through multiple first installation screws.

[0011] The installation positions of the corrugated plates are positioned by arranging multiple black wire keels, and the installation operation is facilitated through the second corner brackets and the first installation screws.

[0012] Preferably, the connecting components further include second installation screws, internal and external thread nuts, and positioning grooves. Multiple positioning grooves are provided on the connecting pipes. Internal and external thread nuts are arranged in the connecting pipes at the positioning grooves. The internal and external thread nuts are threadedly connected with the second installation screws, and the black wire keels are connected to the connecting pipes through the second installation screws.

[0013] The internal and external thread nuts are located inside the connecting pipes and are connected to the UHPC material filled in the connecting pipes to prevent the internal and external thread nuts from falling off, while facilitating the connection of the second installation screws and facilitating the fixation of the connecting pipes.

[0014] Preferably, the connecting components further include a back plate. The back plate is adhered to the corrugated plate and is located on the side of the corrugated plate away from the wall. An installation groove is bent out on the side of the back plate close to the black wire keel. The connecting pipe is located in the installation groove. A guiding groove is provided at the upper part of the installation groove, and the guiding groove coincides with the positioning groove. The second installation screw passes through the guiding groove and enters the installation groove.

[0015] The back plate is made of galvanized steel plate and is PVC-coated to improve the strength of the corrugated plate. The installation of the connecting pipe and the fixation of the back plate are facilitated by bending out the installation groove.

[0016] Preferably, multiple third corner brackets are symmetrically clamped on both sides of the black wire keel. The third corner brackets are located between the installation groove and the black wire keel, and the second installation screw passes through the third corner brackets.

[0017] A third corner bracket is arranged between the installation groove and the black line keel, which plays a protective role for the installation groove and reduces the sliding of the installation groove. By using the third corner bracket to drive the second installation screw and the internal and external thread nut to move on the guide groove and the positioning groove, the installation is convenient. After the internal and external thread nut reaches the predetermined position, the UHPC material is poured in for fixation.

[0018] The effects provided in the utility model content are only the effects of the embodiments, rather than all the effects of the utility model. The above technical solutions have the following advantages or beneficial effects:

[0019] An installation frame is arranged on the wall as the basis for installing the corrugated board. The corrugated boards are connected by a connecting pipe as a reinforcement frame, and the connecting pipe is filled with UHPC material. UHPC is a super high-strength cement-based material with high strength, high toughness and low porosity. By filling the UHPC material, the structural strength of the overall reinforcement frame is enhanced, meeting the requirements of ultra-long and ultra-wide steel corrugated wall panels, while reducing the use of steel, and the weight is reduced, which is convenient for transportation and installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model, and do not constitute a limitation to the present utility model.

[0021] Figure 1 It is a schematic cross-sectional view of the present utility model.

[0022] Figure 2 It is an enlarged schematic view of the structure at A in the attached Figure 1 drawing of the present utility model.

[0023] Figure 3 It is a schematic view of the reinforcement frame of the present utility model.

[0024] In the figure: 1, wall; 2, installation frame; 3, corrugated board; 4, connecting pipe; 5, first corner bracket; 6, expansion screw; 7, installation pipe; 8, second corner bracket; 9, first installation screw; 10, black line keel; 11, second installation screw; 12, internal and external thread nut; 13, positioning groove; 14, back plate; 15, installation groove; 16, third corner bracket; 17, guide groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] In order to clearly illustrate the technical features of this solution, the present utility model will be elaborated in detail below through specific embodiments and in conjunction with its accompanying drawings. The following disclosure provides many different embodiments or examples for implementing different structures of the present utility model. To simplify the disclosure of the present utility model, the components and settings of specific examples are described below. In addition, the present utility model may repeat reference numerals and / or letters in different examples. This repetition is for the purpose of simplification and clarity, and does not in itself indicate the relationship between the various embodiments and / or settings discussed. It should be noted that the components illustrated in the accompanying drawings are not necessarily drawn to scale. The present utility model omits the description of well-known components, processing techniques and processes to avoid unnecessarily limiting the present utility model. The terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance. In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood in specific situations.

[0026] As Figures 1 to 3 shown, a reinforcement frame structure based on the ultra-wide and ultra-long requirements of steel corrugated wall panels includes a wall body 1, an installation frame 2 is arranged on the wall body 1, a plurality of corrugated plates 3 are arranged on the installation frame 2, and the plurality of corrugated plates 3 are connected by connecting components. The connecting components include a connecting pipe 4 connected to the corrugated plate 3. The connecting pipe 4 is arranged on the installation frame 2, and a plurality of connecting pipes 4 are spliced into a strengthening frame. The connecting pipe 4 is filled with UHPC material. The installation frame 2 is arranged on the wall body 1 as the basis for installing the corrugated plate 3. The corrugated plates 3 are connected by the connecting pipe 4 as a reinforcement frame, and the connecting pipe 4 is filled with UHPC material. UHPC is an ultra-high-strength cement-based material with high strength, high toughness and low porosity. By filling the UHPC material, the structural strength of the overall reinforcement frame is enhanced, meeting the requirements of ultra-long and ultra-wide steel corrugated wall panels, while reducing the use of steel, and the weight is reduced, facilitating transportation and installation.

[0027] The mounting frame 2 includes first corner codes 5, expansion screws 6 and mounting pipes 7. Multiple mounting pipes 7 are spliced into a frame body. A plurality of first corner codes 5 are arranged on the mounting pipes 7, and the first corner codes 5 are connected to the wall body 1 through the expansion screws 6. The frame body formed by the mounting pipes 7 is arranged on the wall body 1 through the expansion screws 6 and the first corner codes 5, preventing the mounting frame 2 from falling off.

[0028] The connecting component further includes second corner codes 8, first mounting screws 9 and black wire keels 10. A plurality of black wire keels 10 are arranged on the mounting frame 2. A plurality of second corner codes 8 are symmetrically arranged on both sides of the black wire keels 10. The second corner codes 8 are connected to the mounting pipes 7 and the wall body 1 through a plurality of first mounting screws 9. By arranging a plurality of black wire keels 10, the installation positions of the corrugated plates 3 are positioned, and the installation operation is facilitated through the second corner codes 8 and the first mounting screws 9.

[0029] The connecting component further includes second mounting screws 11, internal and external thread nuts 12 and positioning grooves 13. A plurality of positioning grooves 13 are arranged on the connecting pipe 4. The internal and external thread nuts 12 are arranged in the connecting pipe 4 at the positioning grooves 13. The internal and external thread nuts 12 are threadedly connected to the second mounting screws 11. The black wire keel 10 is connected to the connecting pipe 4 through the second mounting screws 11. The internal and external thread nuts 12 are located inside the connecting pipe 4, and the internal and external thread nuts 12 are connected to the UHPC material filled inside the connecting pipe 4, preventing the internal and external thread nuts 12 from falling off, while facilitating the connection of the second mounting screws 11 and facilitating the fixation of the connecting pipe 4.

[0030] The connecting component further includes a back plate 14. The back plate 14 is adhered to the corrugated plate 3. The back plate 14 is located on the side of the corrugated plate 3 away from the wall body 1. An installation groove 15 is bent out on the side of the back plate 14 close to the black wire keel 10. The connecting pipe 4 is located in the installation groove 15, and the second mounting screw 11 passes through the installation groove 15. The back plate 14 is made of galvanized steel plate and is subjected to PVC film covering to improve the strength of the corrugated plate 3. By bending out the installation groove 15, it is convenient to install the connecting pipe 4 and fix the back plate 14.

[0031] A plurality of third corner codes 16 are symmetrically clamped on both sides of the black wire keel 10. The third corner codes 16 are located between the installation groove 15 and the black wire keel 10, and the second mounting screw 11 passes through the third corner codes 16. The third corner codes 16 are arranged between the installation groove 15 and the black wire keel 10, playing a protective role for the installation groove 15 and reducing the sliding of the installation groove 15. By using the third corner codes 16, the second mounting screws 11 and the internal and external thread nuts 12 are driven to move on the guide grooves 17 and the positioning grooves 13, facilitating the installation. After the internal and external thread nuts 12 reach the predetermined positions, the UHPC material is poured in for fixation.

[0032] Working principle: First, the installation pipe 7 is fixed on the wall 1 through the expansion screw 6 to form the basis for installation. Multiple installation pipes 7 are combined to form the installation frame 2. The black line keel 10 is set on the installation frame 2 through the second angle code 8 and the first installation screw 9. The third angle code 16 is clamped on both sides of the black line keel 10. The third angle code 16 is connected to the installation groove 15 of the back plate 14. The connecting pipe 4 is arranged in the installation groove 15. The connecting pipe 4 is connected to the corrugated board 3. The corrugated board 3 is bonded to the back plate 14. The black line keel 10, the third angle code 16 and the installation groove 15 are connected through the second installation screw 11 and the internal and external thread nut 12. The UHPC material is injected into the connecting pipe 4 to fix the positions of the internal and external thread nut 12 and the second installation screw 11.

[0033] Although the specific implementation manners of the utility model are described above in conjunction with the accompanying drawings, it is not a limitation to the protection scope of the utility model. Based on the technical solution of the utility model, various modifications or deformations that can be made by those skilled in the art without creative efforts are still within the protection scope of the utility model.

Claims

1. A reinforced frame structure based on the requirements of extra-wide and extra-long steel corrugated wall panels, comprising a wall (1), characterized in that: A mounting frame (2) is arranged on the wall (1), a plurality of corrugated boards (3) are arranged on the mounting frame (2), the plurality of corrugated boards (3) are connected via a connecting component, the connecting component comprises a connecting pipe (4) connected to the corrugated board (3), the connecting pipe (4) is arranged on the mounting frame (2), a plurality of the connecting pipes (4) are spliced ​​into a reinforcement frame, and the connecting pipe (4) is filled with UHPC material.

2. A reinforced frame structure based on the extra-wide and extra-long requirements of steel corrugated wall panels according to claim 1, characterized in that: The installation frame (2) comprises a first corner code (5), an expansion screw (6) and a mounting tube (7); a plurality of the mounting tubes (7) are spliced ​​into a frame; a plurality of first corner codes (5) are arranged on the mounting tubes (7); and the first corner codes (5) are connected to the wall (1) via the expansion screws (6).

3. The reinforced frame structure according to claim 1 based on the requirements of extra-wide and extra-long steel corrugated wall panels is characterized by: The connecting component further comprises a second angle code (8), a first mounting screw (9) and a black line keel (10); a plurality of the black line keels (10) are arranged on the mounting frame (2); a plurality of second angle codes (8) are symmetrically arranged on both sides of the black line keel (10); and the second angle codes (8) are connected to the mounting tube (7) and the wall (1) via a plurality of first mounting screws (9).

4. The reinforced frame structure according to claim 3 based on the requirements of extra-wide and extra-long steel corrugated wall panels is characterized by: The connecting component further comprises a second mounting screw (11), an internal and external thread nut (12) and a positioning groove (13); a plurality of positioning grooves (13) are arranged on the connecting pipe (4); the internal and external thread nut (12) is arranged in the positioning groove (13) of the connecting pipe (4); the internal and external thread nut (12) is threadedly connected to the second mounting screw (11); and the black line keel (10) is connected to the connecting pipe (4) via the second mounting screw (11).

5. The reinforced frame structure according to claim 4 based on the requirements of extra-wide and extra-long steel corrugated wall panels is characterized by: The connecting component further comprises a back plate (14), the back plate (14) being bonded to the corrugated board (3), the back plate (14) being located on a side of the corrugated board (3) away from the wall (1), the side of the back plate (14) close to the black line keel (10) being bent to form a mounting groove (15), the connecting pipe (4) being located in the mounting groove (15), a guide groove (17) being arranged on the upper part of the mounting groove (15), the guide groove (17) being overlapped with the positioning groove (13), and the second mounting screw (11) passing through the guide groove (17) and entering into the mounting groove (15).

6. The reinforced frame structure according to claim 5 based on the requirements of extra-wide and extra-long steel corrugated wall panels is characterized by: A plurality of third angle codes (16) are symmetrically clamped on both sides of the black line keel (10); the third angle code (16) is located between the mounting groove (15) and the black line keel (10); and the second mounting screw (11) passes through the third angle code (16).

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