Surface cleaning device and air inlet system for harvesting machinery

By designing a surface cleaning device for the intake system of agricultural machinery, using the bent pipe body and fixing frame structure, combined with the air supply method of air supply, the problem of impurities accumulation on the surface of the prefilter is solved, and the impurities are effectively removed, ensuring engine performance.

CN223018764UActive Publication Date: 2025-06-24LOVOL HEAVY IND CO LTD
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Patent Information

Application Number
CN202422412223.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-06-24
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

In the air intake system of agricultural machinery, the surface of the prefilter is prone to adhesion of dust, grass chips and other impurities, which affects the performance of the engine.

Method used

A surface cleaning device is designed, including a pipe body bent into an annular shape and a fixing frame. The pipe body is provided with air inlet holes and multiple air outlets. The air outlet holes are distributed on the same side of the pipe body. The air outlet is supplied through the air source and the air outlet is purged into the surface of the prefilter to remove impurities.

Benefits of technology

Effectively remove dust, grass chips and other impurities on the surface of the prefilter to avoid clogging and ensure the engine's intake and performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of agricultural machinery, in particular to a surface cleaning device and an air inlet system for harvesting machinery. The surface cleaning device is used for cleaning the surface of the prefilter and comprises a pipe body and a fixing frame; the fixing frame is arranged on the pipe body; the pipe body is bent to be annular; an air inlet and a plurality of air outlets are formed in the pipe body, and the air outlets are formed in the same annular side of the pipe body. The air inlet system for the harvesting machine comprises an air source device, an air filter, a prefilter and a surface cleaning device. The air source device is connected with the controller, the controller is connected with the air filter, and the air filter is connected with the prefilter; and the surface cleaning device is arranged on the outer surface of the prefilter. The pipe body is sleeved on the outer wall of the prefilter, is connected with an air source through the air inlet hole and purges the surface of the prefilter through the air outlet hole, so that the function of cleaning the surface of the prefilter is achieved, impurities such as dust and grass clippings on the surface of the air inlet of the prefilter are prevented from blocking the prefilter, and the performance of an engine is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the field of agricultural machinery, and more specifically, to a surface cleaning device and an air intake system for a harvesting machine. Background Art

[0002] With the intelligent development of agricultural technology and the youth of machine operators, the convenience of vehicle maintenance has received increasing attention. Machine operators in the market complain greatly about the inconvenience of pre-filter cleaning. The air intake system of a harvesting machine generally consists of a pre-filter, an air filter, etc. The function of the air intake system is to filter out impurities or dust in the air and provide clean and fresh air to enter the cylinder to meet the requirements of the engine.

[0003] The operating environment of agricultural machinery is harsh, and the air in the operating environment contains a large amount of dust, grass clippings, poplar catkins, willow catkins and other sundries; the operation is highly seasonal and usually requires long-term and high-intensity continuous operation. During operation, the surface of the pre-filter air inlet will be covered with dust, grass clippings, poplar catkins, willow catkins, etc., which affect the engine air intake volume and thus affect the engine performance. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a surface cleaning device for the pre-filter, which can solve the above technical problems.

[0005] The embodiments of the utility model are implemented as follows:

[0006] In a first aspect, the utility model provides a surface cleaning device for cleaning the surface of a pre-filter, which includes a pipe body and a fixing frame;

[0007] The fixing frame is arranged on the pipe body and is used to fix the pipe body on the pre-filter;

[0008] The pipe body is bent into a ring shape;

[0009] The pipe body is provided with an air inlet hole and a plurality of air outlet holes, and the air outlet holes are arranged on the same side of the ring-shaped pipe body.

[0010] In a preferred embodiment, the air outlet holes are evenly arranged around the center of the ring-shaped pipe body.

[0011] In a preferred embodiment, the air outlet directions of the plurality of air outlet holes are parallel or all inclined towards the center direction of the ring of the pipe body.

[0012] In a preferred embodiment, the number of the fixing frames is multiple, and the multiple fixing frames are evenly arranged around the center of the ring-shaped pipe body.

[0013] In a preferred embodiment, the fixing frame is fixedly connected or slidably connected to the pipe body.

[0014] In a preferred embodiment, an adjustment gap is provided on the annular tube body.

[0015] In a preferred embodiment, the air inlet hole is provided at the end of the tube body.

[0016] In a second aspect, the present utility model further provides an air intake system for a harvesting machine, which includes an air source device, an air filter, a pre-filter, and the surface cleaning device according to any one of the above;

[0017] The air source device is connected to the pre-filter and the controller, the controller is connected to the air filter, and the air filter is connected to the pre-filter;

[0018] The surface cleaning device is arranged on the outer surface of the pre-filter.

[0019] In a preferred embodiment, a pressure sensor is provided at the inlet of the air filter.

[0020] In a preferred embodiment, the air source device is an electric fan, a mechanical fan, or an engine fan.

[0021] The beneficial effects of the embodiments of the present utility model are:

[0022] By providing a surface cleaning device on the surface of the pre-filter, sleeving the tube body on the outer wall of the pre-filter, connecting to the air source through the air inlet hole, and blowing to the surface of the pre-filter through the air outlet hole, the function of cleaning the surface of the pre-filter is achieved, avoiding blockage of the pre-filter by impurities such as dust and grass clippings on the surface of the air inlet of the pre-filter, thereby ensuring the performance of the engine. Description of the Drawings

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.

[0024] Figure 1 The front view of the surface cleaning device provided by the embodiment of the present utility model;

[0025] Figure 2 The side view of the surface cleaning device provided by the embodiment of the present utility model;

[0026] Figure 3 The structural schematic diagram of the air intake system for a harvesting machine provided by the embodiment of the present utility model.

[0027] Icon: 1 - pipe body; 2 - fixing bracket; 3 - air inlet hole; 4 - air outlet hole; 5 - air source; 6 - surface cleaning device; 7 - pre-filter; 8 - controller; 9 - air filter. Detailed implementation

[0028] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some but not all of the embodiments of the present utility model. Components of the embodiments of the present utility model usually described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.

[0029] Therefore, the following detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the present utility model claimed, but merely represents selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts fall within the scope of protection of the present utility model.

[0030] It should be noted that like reference numerals and letters denote like items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0031] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship when the product of the present utility model is usually placed. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", "third", etc. are only used for descriptive distinction and cannot be understood as indicating or implying relative importance.

[0032] In addition, the terms "horizontal", "vertical", "hanging", etc. do not mean that the components are required to be absolutely horizontal or hanging, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0033] In the description of the present utility model, it should also be noted that, unless otherwise clearly specified and defined, the terms "arranged", "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0034] The following Figures 1 to 3 will be used to elaborate in detail some embodiments of the present utility model. Without conflict, the following embodiments and the features in the embodiments can be combined with each other.

[0035] In a first aspect, the present utility model provides a surface cleaning device for cleaning the surface of a pre-filter 7, as Figure 2 and Figure 3 shown. It includes a pipe body 1 and a fixing bracket 2; the fixing bracket 2 is arranged on the pipe body 1 and is used to fix the pipe body 1 on the pre-filter 7; the pipe body 1 is bent into a ring shape; there is an air inlet hole 3 and a plurality of air outlet holes 4 on the pipe body 1, and the air outlet holes 4 are arranged on the same side of the ring of the pipe body 1.

[0036] In this embodiment, the fixing bracket 2 fixes the pipe body 1 on the outer surface of the pre-filter 7 or inside the mesh cover. The air inlet hole 3 of the pipe body 1 is connected to an air source 5 to blow air into the pipe body 1, and the air outlet holes 4 on the pipe body 1 blow air to the outer surface of the pre-filter 7, blowing away sundries such as dust and grass clippings on the outer surface of the pre-filter 7, achieving the purpose of cleaning the surface of the pre-filter 7 and preventing the pre-filter 7 from being blocked.

[0037] In this embodiment, the pipe body 1 forms a ring-shaped structure by bending, which is sleeved outside the pre-filter 7, and the pipe body 1 is fixed on the pre-filter 7 through the fixing bracket 2.

[0038] In this embodiment, a plurality of air outlet holes 4 are arranged on the pipe body 1, and the plurality of air outlet holes 4 are all arranged on the same side of the pipe body 1. After being installed on the pre-filter 7, it can blow air downward to achieve the purpose of cleaning the outer surface of the pre-filter 7.

[0039] In a preferred embodiment, the air outlet holes 4 are evenly arranged around the center of the ring-shaped pipe body 1.

[0040] In this embodiment, the air outlet holes 4 are evenly arranged around the center of the pipe body 1, which can better clean the outer surface of the pre-filter 7 and blow it cleaner.

[0041] In a preferred embodiment, the gas outlet directions of the plurality of gas outlet holes 4 are parallel, or are all inclined towards the annular center direction of the pipe body 1.

[0042] In this embodiment, the gas outlet directions of all the gas outlet holes 4 can be in the same direction, that is, blowing downward, or can be in different directions, such as all inclined towards the annular center of the pipe body 1, so that there is a certain included angle between the gas outlet holes 4 and the outer surface of the pre-filter 7, which can not only achieve the blowing of the surface of the pre-filter 7, but also improve the blowing efficiency.

[0043] In this embodiment, all the gas outlet holes 4 have the same inward inclination angle.

[0044] It can be understood that the inclination angle of the gas outlet holes 4 can be set according to the actual shape of the pre-filter 7, so as to better adapt to different types of pre-filters 7.

[0045] In a preferred embodiment, the number of the fixing frames 2 is multiple, and the multiple fixing frames 2 are uniformly arranged around the center of the annular pipe body 1.

[0046] In this embodiment, when the number of the fixing frames 2 is multiple, they are uniformly arranged in a circular array around the center of the annular pipe body 1.

[0047] Such a setting can ensure the balance of the fixing frame 2 when the fixing frame 2 supports the pipe body 1, thereby improving the cleaning effect of the sundries on the surface of the pre-filter 7.

[0048] In a preferred embodiment, the fixing frame 2 is fixedly connected or slidably connected to the pipe body 1.

[0049] Specifically, in this embodiment, the fixing frame 2 can be clamped on the pipe body 1 to achieve a fixed connection with the pipe body 1, or can be sleeved on the pipe body 1 through a ring sleeve structure to achieve a slidable connection between the fixing frame 2 and the pipe body 1.

[0050] The fixedly connected fixing frame 2 can better ensure the installation strength and installation stability of the pipe body 1 on the pre-filter 7.

[0051] The slidably connected fixing frame 2 can enable the pipe body 1 to better adapt to different pre-filters 7, thereby improving the applicability of the pipe body 1.

[0052] In this embodiment, the fixing frame 2 is fixedly connected, clamped or connected to the outer surface of the pre-filter 7, as long as it can achieve the installation of the pipe body 1 on the pre-filter 7 through the fixing frame 2.

[0053] In a preferred embodiment, the annular pipe body 1 has an adjustment gap.

[0054] In this embodiment, after an adjustment gap is provided on the annular tube body 1, the tube body 1 can be adapted to pre-filters 7 of different models, thereby improving the applicability of the tube body 1.

[0055] Specifically, when in use and the tube body 1 is used in matching with a pre-filter 7 having a larger diameter, after the adjustment gap on the tube body 1 is expanded, the tube body 1 can be sleeved on the pre-filter 7; when matching with a pre-filter 7 having a smaller diameter, by using the elasticity of the tube body 1 itself, the adjustment gap is reset to reach the minimum gap position.

[0056] In a preferred embodiment, the air inlet hole 3 is provided at the end of the tube body 1.

[0057] In this embodiment, the end where the air inlet hole 3 is located has a bend towards the outside. The air inlet hole 3 is provided at this end, which can facilitate the connection of the air inlet hole 3 with the pipeline on the air source 5.

[0058] It can be understood that in this embodiment, the air inlet hole 3 is provided at the end of the tube body 1, but it is not limited to this setting method at the end of the tube body 1. It can also be other setting methods, such as providing an air pipe communicating with the inside of the tube body 1 at any position on the side wall of the tube body 1, and the pipeline of the air pipe is the air inlet hole 3. That is to say, as long as the normal air intake of the air inlet hole 3 can be realized.

[0059] In a second aspect, the present invention also provides an air intake system for a harvesting machine, as Figure 3 shown, which includes an air source 5 device, a controller 8, an air filter 9, a pre-filter 7, and the surface cleaning device 6 described in any one of the above; the air source 5 device is connected to the pre-filter 7 and the controller 8, the controller 8 is connected to the air filter 9, and the air filter 9 is connected to the pre-filter 7; the surface cleaning device 6 is provided on the outer surface or the inner surface of the pre-filter 7.

[0060] In this embodiment, the air source 5 supplies air to the tube body 1 of the surface cleaning device 6 and also supplies air to the pre-filter 7.

[0061] The pre-filter 7 is connected to the air filter 9, and air enters the engine through the pre-filter 7 and the air filter 9 to meet the air intake requirements of the engine.

[0062] In a preferred embodiment, a pressure sensor is provided at the inlet of the air filter 9.

[0063] When the controller 8 detects that the pressure value of the pressure sensor is greater than or equal to 5 Kpa, or when the time reaches the set time, the controller 8 issues an instruction to power on the fan to start working. The high-pressure air enters the pipe body 1 of the surface cleaning device 6 through the pipeline, and comes out through the air outlet holes 4 to blow off the accumulated grass on the surface of the air intake mesh holes or the outer surface of the pre-filter 7, avoiding the blockage of the air intake mesh holes and ensuring the air intake volume of the engine.

[0064] In a preferred embodiment, the air source 5 device is an electric fan, a mechanical fan or an engine fan.

[0065] It can be understood that the air source 5 device is a device that provides the air source 5, which is not limited to the above several devices, and it can also be other devices that can provide the air source 5.

[0066] The beneficial effects of the embodiments of the present invention are as follows:

[0067] By arranging the surface cleaning device 6 on the surface of the pre-filter 7, sleeving the pipe body 1 on the outer wall of the pre-filter 7, connecting the air source through the air inlet hole 3, and blowing the surface of the pre-filter 7 through the air outlet holes 4, the function of cleaning the surface of the pre-filter 7 is achieved, avoiding the blockage of the pre-filter 7 by impurities such as dust and grass clippings on the surface of the air inlet of the pre-filter 7, thereby ensuring the performance of the engine.

[0068] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A surface cleaning device for cleaning the surface of a pre-filter, characterized in that: It includes a tube body and a fixing frame; The fixing frame is arranged on the tube body and is used to fix the tube body on the pre-filter; The tube body is bent into a ring shape; The tube body is provided with an air inlet and a plurality of air outlets, and the air outlets are arranged on the same side of the annular shape of the tube body.

2. The surface cleaning device according to claim 1, characterized in that The air outlet holes are evenly arranged around the center of the annular tube body.

3. The surface cleaning device according to claim 1, characterized in that The outlet directions of the plurality of outlet holes are parallel or inclined toward the annular center direction of the tube body.

4. The surface cleaning device according to claim 1, characterized in that There are multiple fixing frames, and the multiple fixing frames are evenly arranged around the center of the annular tube body.

5. The surface cleaning device according to claim 1, characterized in that The fixing frame is fixedly connected or slidably connected to the tube body.

6. The surface cleaning device according to claim 1, characterized in that The annular tube body is provided with an adjustment gap.

7. The surface cleaning device according to claim 1, characterized in that The air inlet hole is arranged at the end of the tube body.

8. An air intake system for a harvesting machine, characterized in that: It comprises a wind source device, an air filter, a pre-filter and a surface cleaning device according to any one of claims 1 to 7; The wind source device is connected to the pre-filter and the controller, the controller is connected to the air filter, and the air filter is connected to the pre-filter; The surface cleaning device is arranged on the outer surface or the inner surface of the pre-filter.

9. The air intake system for a harvesting machine according to claim 8, characterized in that: A pressure sensor is arranged at the inlet of the air filter.

10. The air intake system for a harvesting machine according to claim 8, characterized in that: The wind source device is an electric fan, a mechanical fan or an engine fan.