Exhaust control unit module applied to liquid-driven hydrogen compressor

By designing an exhaust control unit module for liquid-driving hydrogen compressors, using simple integrated valve blocks and multi-channel pipeline layout, the problems of low assembly efficiency and high maintenance costs caused by complex exhaust pipelines are solved, and higher safety and integration are achieved.

CN223018837UActive Publication Date: 2025-06-24中集安瑞科能源系统(上海)有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422062758.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-06-24
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

The exhaust pipeline of the liquid-driving hydrogen compressor is complex, resulting in low assembly efficiency, high maintenance costs, and potential hydrogen leakage, which may cause explosions or ignition accidents.

Method used

An exhaust control unit module applied to liquid-driving hydrogen compressors is designed, using a simple integrated valve block and a multi-channel mode pipeline layout, combining medium-voltage solenoid valve, needle valve and one-way valve to achieve centralized control and manual auxiliary control, reducing leakage points and improving safety.

Benefits of technology

By centrally controlling the pipeline and simplifying the valve layout, assembly and maintenance difficulties are reduced, leakage points are reduced, and system safety and overall integration are improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223018837U_ABST
    Figure CN223018837U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of exhaust control unit modules, and discloses an exhaust control unit module applied to a liquid-driven hydrogen compressor, which comprises a control panel and a circular groove, the circular groove is arranged at the upper right corner in the control panel, a medium-pressure pressure gauge is fixed in the circular groove, a bottom plate is transversely fixed at the bottom of the front end of the control panel, and a pressure gauge is fixed in the bottom plate. A second medium-pressure electromagnetic valve is fixed to the right side of the top end of the bottom plate. According to the exhaust control unit module applied to the liquid-driven hydrogen compressor, a bottom plate is transversely fixed to the bottom of the front end of a control panel, hydrogen enters the module from a hydrogen inlet, gas enters an integrated valve block through a three-way pipe at the tail end, gas needing to be exhausted is exhausted from a hydrogen outlet, and the exhaust end will pass through three parallel paths to be exhausted. One path is a first medium-pressure electromagnetic valve, the other path is a medium-pressure unloading valve, and the last path is a first medium-pressure needle valve, so that automatic emptying is realized, hydrogen is discharged from a hydrogen emptying port, and the problem that a pipeline is complicated and inconvenient to control is solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of exhaust control unit modules, and particularly relates to an exhaust control unit module applied to a liquid-driven hydrogen compressor. Background Technique

[0002] At present, there is a common problem in the whole liquid-driven hydrogen compressor: the connection mode of the exhaust pipe valve parts is a large number of pipe connections, which are connected pairwise. This mechanism not only has many leakage points, but also has the hidden danger of hydrogen leakage. If leakage occurs, the leaked hydrogen mixes with air and reaches the limit concentration, an explosion and fire accident will occur. Therefore, it is extremely important to reduce the pipe connection points as much as possible.

[0003] At the same time, the exhaust pipe is complex, involving a large number of components, resulting in a crisscross of pipelines, low assembly production efficiency, greatly increasing the after-sales maintenance cost, and the maintenance will also affect the judgment of the staff due to the intricate pipelines.

[0004] Now, a new type of exhaust control unit module applied to a liquid-driven hydrogen compressor is proposed to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide an exhaust control unit module applied to a liquid-driven hydrogen compressor, so as to solve the problem of complex pipelines and inconvenient control proposed in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: an exhaust control unit module applied to a liquid-driven hydrogen compressor, including a control panel and a circular groove. A circular groove is arranged at the upper right corner inside the control panel, and a medium-pressure pressure gauge is fixed in the circular groove. A bottom plate is horizontally fixed at the bottom of the front end of the control panel, and a second medium-pressure solenoid valve is fixed on the right side of the top of the bottom plate. A first medium-pressure solenoid valve is fixed on the left side of the top of the bottom plate. A second medium-pressure needle valve is installed on the right side of the center at the bottom of the front end of the control panel. A first medium-pressure needle valve is installed on the left side of the bottom of the front end of the control panel, and a connecting pipe is installed between the top of the first medium-pressure needle valve and the first medium-pressure solenoid valve. The front end of the first medium-pressure needle valve is fixed with an intermediate three-way pipe, and a medium-pressure unloading valve is fixed at the top of the intermediate three-way pipe. An end three-way pipe is fixed between the front end of the intermediate three-way pipe and the integrated valve block. A medium-pressure check valve is fixed at the lower right of the front end of the control panel, and the medium-pressure check valve is communicated with the second medium-pressure needle valve.

[0007] Preferably, a hydrogen evacuation port is arranged at the center of the front end of the right side of the connecting pipe, a hydrogen outlet is arranged at the front end of the medium-pressure check valve, and a hydrogen inlet is arranged in front of the end three-way pipe.

[0008] Preferably, a temperature transmitter is installed on the right side of the top of the integrated valve block, and a pressure transmitter is installed at the center of the top of the integrated valve block.

[0009] Preferably, a limit ring is fixed at the rear of the outside of the circular groove, and three groups of holes are respectively arranged in the limit ring and the control panel. A positioning bolt is inserted between the front and rear of the inside of the hole, and a nut is sleeved on the front end of the positioning bolt.

[0010] Preferably, the positioning bolts are distributed in a triangular shape on the outside of the medium-pressure pressure gauge, and the positioning bolts can prevent the medium-pressure pressure gauge from shaking in the circular groove.

[0011] Preferably, the limit ring fits on the surface at the rear of the control panel, and the circular groove, the medium-pressure pressure gauge and the limit ring are arranged concentrically.

[0012] Preferably, three groups of screw holes are respectively arranged inside the top and bottom of the control panel, and fastening bolts are threadedly connected in the screw holes.

[0013] Preferably, a left handle is assembled on the right side at the rear of the control panel, and the front end of the left handle is fixedly connected to the medium-pressure needle valve II. A right handle is assembled on the left side at the rear of the control panel, and the front end of the right handle is fixedly connected to the medium-pressure needle valve I.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: The exhaust control unit module applied to the liquid-driven hydrogen compressor not only realizes centralized control of pipelines, facilitates assembly, but also realizes manual auxiliary control of valves;

[0015] (1) By horizontally fixing a bottom plate at the bottom of the front end of the control panel, hydrogen enters the exhaust control unit module from the hydrogen inlet, and the gas enters the simple integrated valve block through the end tee as a connecting piece. The gas to be discharged passes through the medium-pressure solenoid valve, the medium-pressure needle valve II and the medium-pressure check valve, and is discharged from the hydrogen outlet, and then enters the rear-end bottle group or the inlet of the hydrogenation system. At this time, the evacuation end will pass through three parallel paths, one is the medium-pressure solenoid valve I, the other is the medium-pressure unloading valve, and the last is the medium-pressure needle valve I, to realize automatic evacuation, safety protection and manual evacuation, and the hydrogen dispersion is discharged from the hydrogen evacuation port;

[0016] The simple integrated valve block adopts 316L high-nickel material + internal multi-channel mode, integrating the cumbersome pipelines and numerous pipe connectors. According to the different flow velocities of the primary and secondary pipelines, pipes with different diameters are used to control the flow velocities of the primary and secondary pipelines. At the same time, the simple integrated valve block is also equipped with a pressure transmitter, a temperature transmitter, and upper and medium-pressure pressure gauges connected to the control panel to achieve real-time monitoring of pressure and temperature. The complex pipelines distributed in the compressor box are integrated into a module with a smaller occupied space, reducing the complexity of the overall equipment, making installation and maintenance more convenient, having a high degree of integration, significantly reducing leakage points, and improving safety;

[0017] (2) A medium-pressure pressure gauge is fixed in the circular groove. To prevent the medium-pressure pressure gauge in the upper right corner of the control panel from shaking, when the medium-pressure pressure gauge is assembled through the circular groove, the rear-fixed limit ring is attached to the control panel. After aligning each group of holes, insert the positioning bolts and tighten them with nuts. Support the outside of the medium-pressure pressure gauge from both sides at the top and bottom respectively to prevent this suspended device from shaking, and then screw in the fastening bolts in the screw holes at the upper and lower parts of the control panel for reinforcement;

[0018] (3) A left handle is assembled on the right side behind the control panel, and a right handle is assembled on the left side behind the control panel. The left handle passes through the control panel to control the medium-pressure needle valve II at the front end, and the right handle passes through the control panel to control the medium-pressure needle valve I at the front end. When an instruction is issued at the terminal to control the mechanical operation of the entire unit module, the right handle or the left handle can also be manually rotated to control the medium-pressure needle valve I and the medium-pressure needle valve II. Even in case of accidents such as leakage, the valve can be manually closed in time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is the front three-dimensional structural schematic diagram of the present utility model;

[0020] Figure 2 is the front structural schematic diagram of the present utility model;

[0021] Figure 3 is the side three-dimensional structural schematic diagram of the present utility model;

[0022] Figure 4 is the bottom three-dimensional structural schematic diagram of the present utility model.

[0023] In the figure: 1, control panel; 2, circular groove; 3, medium-pressure pressure gauge; 4, medium-pressure solenoid valve I; 5, medium-pressure solenoid valve II; 6, medium-pressure check valve; 7, hydrogen outlet; 8, temperature transmitter; 9, pressure transmitter; 10, integrated valve block; 11, bottom plate; 12, hydrogen inlet; 13, medium-pressure needle valve I; 14, medium-pressure unloading valve; 15, medium-pressure needle valve II; 16, connecting pipe; 17, intermediate three-way pipe; 18, end three-way pipe; 19, positioning bolt; 20, hydrogen vent; 21, fastening bolt; 22, screw hole; 23, hole; 24, right handle; 25, left handle; 26, nut; 27, limit ring. Detailed implementation mode

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] Embodiment 1: Please refer to Figures 1-4 , an exhaust control unit module applied to a liquid-driven hydrogen compressor, including a control panel 1 and a circular groove 2. A circular groove 2 is provided at the upper right corner inside the control panel 1, and a medium-pressure pressure gauge 3 is fixed in the circular groove 2. A bottom plate 11 is horizontally fixed at the bottom of the front end of the control panel 1, and a medium-pressure solenoid valve II 5 is fixed on the right side of the top of the bottom plate 11. A medium-pressure solenoid valve I 4 is fixed on the left side of the top of the bottom plate 11. A medium-pressure needle valve II 15 is installed on the right side of the center of the bottom of the front end of the control panel 1. A medium-pressure needle valve I 13 is installed on the left side of the bottom of the front end of the control panel 1. A connecting pipe 16 is installed between the top of the medium-pressure needle valve I 13 and the medium-pressure solenoid valve I 4. An intermediate three-way pipe 17 is fixed at the front end of the medium-pressure needle valve I 13, and a medium-pressure unloading valve 14 is fixed at the top of the intermediate three-way pipe 17. An end three-way pipe 18 is fixed between the front end of the intermediate three-way pipe 17 and the integrated valve block 10. A medium-pressure check valve 6 is fixed at the lower right of the front end of the control panel 1, and the medium-pressure check valve 6 is communicated with the medium-pressure needle valve II 15;

[0026] A hydrogen vent 20 is provided at the center of the front right side of the connecting pipe 16. A hydrogen outlet 7 is provided at the front end of the medium-pressure check valve 6. A hydrogen inlet 12 is provided in front of the end three-way pipe 18. A temperature transmitter 8 is installed on the right side of the top of the integrated valve block 10. A pressure transmitter 9 is installed at the center of the top of the integrated valve block 10;

[0027] Specifically, as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown in the figure, hydrogen enters the exhaust control unit module from the hydrogen inlet 12. The gas enters the simple integrated valve block 10 through the end tee 18, a connecting part. The gas to be discharged passes through the medium-pressure solenoid valve II 5, the medium-pressure needle valve II 15, and the medium-pressure check valve 6, and is discharged from the hydrogen outlet 7, and then enters the rear-end bottle group or the inlet of the hydrogenation system. At this time, the evacuation end will pass through three parallel paths. One path is the medium-pressure solenoid valve I 4, another path is the medium-pressure unloading valve 14, and the last path is the medium-pressure needle valve I 13 to achieve automatic evacuation, safety protection, and manual evacuation. The hydrogen is discharged from the hydrogen evacuation port 20. The simple integrated valve block 10 adopts 316L high-nickel material + internal multi-channel mode, integrating the complicated pipelines and numerous pipe connectors. According to the different flow velocities of the main and secondary pipelines, pipes with different diameters are used to control the flow velocities of the main and secondary pipelines. At the same time, the simple integrated valve block 10 is also equipped with a pressure transmitter 9, a temperature transmitter 8, and a medium-pressure pressure gauge 3 connected to the control panel 1 to achieve real-time monitoring of pressure and temperature.

[0028] Embodiment 2: A limit ring 27 is fixed to the rear of the outside of the circular groove 2, and three groups of holes 23 are respectively arranged in the limit ring 27 and the control panel 1. A positioning bolt 19 is inserted between the front and rear of the inside of the hole 23, and a nut 26 is sleeved on the front end of the positioning bolt 19. The positioning bolts 19 are distributed in a triangular shape on the outside of the medium-pressure pressure gauge 3. The positioning bolts 19 can prevent the medium-pressure pressure gauge 3 from shaking in the circular groove 2. The limit ring 27 is attached to the rear surface of the control panel 1. The circular groove 2, the medium-pressure pressure gauge 3, and the limit ring 27 are arranged concentrically. Three groups of screw holes 22 are respectively arranged inside the top and bottom of the control panel 1, and fastening bolts 21 are threadedly connected to the screw holes 22;

[0029] Specifically, as Figure 1 , Figure 2 , Figure 3 and Figure 4 shown, in order to prevent the medium-pressure pressure gauge 3 in the upper right corner of the control panel 1 from shaking, when the medium-pressure pressure gauge 3 is assembled through the circular groove 2, the limit ring 27 fixed to the rear is attached to the control panel 1. After aligning the groups of holes 23, insert the positioning bolt 19 and use the nut 26 to tighten it. Support the outside of the medium-pressure pressure gauge 3 from the two sides of the top and bottom respectively to prevent this suspended device from shaking. Then, screw the fastening bolts 21 into the screw holes 22 at the upper and lower parts of the control panel 1 to install and reinforce this unit module.

[0030] Embodiment 3: A left handle 25 is assembled on the right side of the rear of the control panel 1, and the front end of the left handle 25 is fixedly connected to the medium-pressure needle valve II 15. A right handle 24 is assembled on the left side of the rear of the control panel 1, and the front end of the right handle 24 is fixedly connected to the medium-pressure needle valve I 13;

[0031] Specifically, as Figure 1 , Figure 2, Figure 3 and Figure 4 As shown in Figure 3 and Figure 4 , a right handle 24 is assembled on the left side behind the control panel 1, and a left handle 25 passes through the control panel 1 to control the medium-pressure needle valve two 15 at the front end. The right handle 24 passes through the control panel 1 to control the medium-pressure needle valve one 13 at the front end. When issuing commands at the terminal and controlling the mechanical operation of the entire unit module, the right handle 24 or the left handle 25 can also be manually rotated to control the medium-pressure needle valve one 13 and the medium-pressure needle valve two 15.

[0032] Working principle: When in use, hydrogen first enters this exhaust control unit module from the hydrogen inlet 12. The gas enters the simple integrated valve block 10 through the end tee 18 as a connecting part. The gas to be discharged passes through the medium-pressure solenoid valve two 5, the medium-pressure needle valve two 15, and the medium-pressure check valve 6, and is discharged from the hydrogen outlet 7, and then enters the rear bottle group or the inlet of the hydrogenation system. At this time, the evacuation end will pass through three parallel paths, one is the medium-pressure solenoid valve one 4, another is the medium-pressure unloading valve 14, and the last is the medium-pressure needle valve one 13, to achieve automatic evacuation, safety protection, and manual evacuation. The hydrogen dispersion is discharged from the hydrogen evacuation port 20.

[0033] The simple integrated valve block 10 adopts 316L high-nickel material + internal multi-channel mode, integrating the cumbersome pipelines and numerous pipe connectors. According to the different flow velocities of the main and secondary pipelines, pipes with different diameters are used to control the flow velocities of the main and secondary pipelines. At the same time, the simple integrated valve block 10 is also equipped with a pressure transmitter 9, a temperature transmitter 8, and a medium-pressure pressure gauge 3 connected to the control panel 1. A right handle 24 is assembled on the left side behind the control panel 1, and a left handle 25 passes through the control panel 1 to control the medium-pressure needle valve two 15 at the front end. The right handle 24 passes through the control panel 1 to control the medium-pressure needle valve one 13 at the front end. When issuing commands at the terminal and controlling the mechanical operation of the entire unit module, the right handle 24 or the left handle 25 can also be manually rotated to control the medium-pressure needle valve one 13 and the medium-pressure needle valve two 15. In order to prevent the medium-pressure pressure gauge 3 at the upper right corner of the control panel 1 from shaking, when assembling the medium-pressure pressure gauge 3 through the circular groove 2, the rear-fixed limit ring 27 is attached to the control panel 1. After aligning the groups of holes 23, the positioning bolt 19 is inserted and the nut 26 is tightened to support the outside of the medium-pressure pressure gauge 3 from both sides at the top and bottom to prevent this suspended device from shaking. Then, the fastening bolts 21 are screwed into the screw holes 22 at the upper and lower parts of the control panel 1 to install and reinforce this unit module.

[0034] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.

Claims

1. An exhaust control unit module for a liquid-driven hydrogen compressor, comprising a control panel (1) and a circular groove (2), characterized in that: A circular groove (2) is provided at the upper right corner of the interior of the control panel (1), and a medium-pressure pressure gauge (3) is fixed in the circular groove (2); a bottom plate (11) is fixed transversely to the bottom of the front end of the control panel (1), and a second medium-pressure solenoid valve (5) is fixed to the right side of the top end of the bottom plate (11); a first medium-pressure solenoid valve (4) is fixed to the left side of the top end of the bottom plate (11); a second medium-pressure needle valve (15) is installed on the right side of the center of the bottom of the front end of the control panel (1); and a first medium-pressure needle valve (13) is installed on the left side of the bottom of the front end of the control panel (1). ), and a connecting pipe (16) is installed between the top end of the medium-pressure needle valve (13) and the medium-pressure solenoid valve (4), an intermediate three-way pipe (17) is fixed to the front end of the medium-pressure needle valve (13), and a medium-pressure unloading valve (14) is fixed to the top end of the intermediate three-way pipe (17), and a terminal three-way pipe (18) is fixed between the front end of the intermediate three-way pipe (17) and the integrated valve block (10), and a medium-pressure one-way valve (6) is fixed to the lower right of the front end of the control panel (1), and the medium-pressure one-way valve (6) is connected to the medium-pressure needle valve (15).

2. The exhaust control unit module for a liquid-driven hydrogen compressor according to claim 1, characterized in that: A hydrogen exhaust port (20) is provided at the center of the front end of the right side of the connecting pipe (16), a hydrogen outlet (7) is provided at the front end of the medium-pressure one-way valve (6), and a hydrogen inlet (12) is provided in front of the terminal three-way pipe (18).

3. The exhaust control unit module for a liquid-driven hydrogen compressor according to claim 1, characterized in that: A temperature transmitter (8) is installed on the right side of the top of the integrated valve block (10), and a pressure transmitter (9) is installed at the center of the top of the integrated valve block (10).

4. The exhaust control unit module for a liquid-driven hydrogen compressor according to claim 1, characterized in that: A limiting ring (27) is fixed at the rear of the outside of the circular groove (2), and three groups of holes (23) are respectively provided in the limiting ring (27) and the control panel (1), and a positioning bolt (19) is inserted between the front and rear of the inside of the hole (23), and a nut (26) is sleeved on the front end of the positioning bolt (19).

5. The exhaust control unit module for a liquid-driven hydrogen compressor according to claim 4, characterized in that: The positioning bolts (19) are distributed in a triangular shape on the outer side of the medium-pressure pressure gauge (3), and the positioning bolts (19) can prevent the medium-pressure pressure gauge (3) from shaking in the circular groove (2).

6. The exhaust control unit module for a liquid-driven hydrogen compressor according to claim 4, characterized in that: The limiting ring (27) is attached to the surface behind the control panel (1), and the circular groove (2), the medium pressure gauge (3) and the limiting ring (27) are arranged in concentric circles.

7. The exhaust control unit module for a liquid-driven hydrogen compressor according to claim 1, characterized in that: Three groups of screw holes (22) are respectively arranged inside the top end and the bottom end of the control panel (1), and fastening bolts (21) are threadedly connected in the screw holes (22).

8. The exhaust control unit module for a liquid-driven hydrogen compressor according to claim 1, characterized in that: A left handle (25) is mounted on the right side of the rear of the control panel (1), and the front end of the left handle (25) is fixedly connected to the second medium-pressure needle valve (15). A right handle (24) is mounted on the left side of the rear of the control panel (1), and the front end of the right handle (24) is fixedly connected to the first medium-pressure needle valve (13).