Special equipment for decoking agent

By designing a special equipment for decoking agents including pressurized tanks and jet tubes, the problems of difficulty in moving existing equipment and high labor intensity are solved, and the equipment is miniaturized and efficient decoking effects are achieved.

CN223020313UActive Publication Date: 2025-06-24NINGBO CLARIANT CHEMICAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421912197.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-06-24
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The existing decoking equipment is large in size and has difficulty moving, which has led to an increase in labor intensity for workers and is difficult to meet the needs of mobile operations and on-site cleaning between multiple devices.

Method used

A special equipment for decoker decoder is designed, including pressurized tanks, casters, liquid inlet pipes, liquid outlet pipes, air inlet pipes, injection pipes and nozzles. The high-pressure air source is inflated to realize high-pressure injection of decoker. The equipment is movable and easy to operate.

Benefits of technology

The decoding equipment is miniaturized, easy to move and use, reduces the labor intensity of workers, meets the needs of mobile operations and on-site cleaning between multiple devices, and improves the efficiency and range of decoding.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223020313U_ABST
    Figure CN223020313U_ABST
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Abstract

The utility model relates to the technical field of chemical production, in particular to special equipment for decoking agents, which comprises a pressurizing tank, trundles are arranged at the bottom of the pressurizing tank, and a liquid inlet pipe, a liquid outlet pipe and an air inlet pipe which are communicated with the interior of the pressurizing tank are arranged at the top of the pressurizing tank; the bottom end of the liquid outlet pipe extends to the bottom of the pressurizing tank; the liquid inlet pipe, the liquid outlet pipe and the air inlet pipe are respectively provided with a liquid inlet valve, a liquid outlet valve and an air inlet valve; one end of the injection pipe is communicated with the liquid outlet valve through a high-pressure hose, and a spray head is arranged at the other end of the injection pipe. According to the utility model, the mobile operation among a plurality of devices can be met, the cleanness of field operation is maintained, meanwhile, the device is simple to operate, the flow of airflow and liquid can be accurately controlled, and the driving problem of the device is simplified by utilizing a field air source to connect the device.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical production, and particularly relates to a special equipment for coke remover. Background Art

[0002] At present, in the process of burning, coal-fired boilers, especially large industrial coal-fired boilers, inevitably cause coking on the furnace wall surface. Especially when using inferior coal or high-sulfur coal, coking is more serious. If the coking on the inner wall of the boiler is not removed, it will endanger the safe operation of the boiler. Although various anti-coking agents are added to the coal, it is still impossible to completely avoid the coking phenomenon. The coking on the furnace wall surface has a strong adhesion between the coke block and the furnace wall surface, and usually cannot fall off by its own gravity. External force must be used to remove it, and a relatively large external force is required to flush it out to make it fall off. During manual coke removal, due to the large volume of the coke removal equipment and the difficulty in moving it, the labor intensity of workers is increased. Content of the Utility Model

[0003] The utility model provides a special equipment for coke remover, which can meet the mobile operation between multiple devices, maintain the cleanliness of the on-site operation, and at the same time, the equipment is simple to operate, can accurately control the flow rate of air and liquid, and uses the on-site gas source to connect the equipment, simplifying the driving problem of the equipment.

[0004] In order to achieve the above object, the utility model provides the following technical solution: a special equipment for coke remover, which includes: a pressure tank, the bottom of the pressure tank is provided with casters, and the top is provided with a liquid inlet pipe, a liquid outlet pipe, and an air inlet pipe that communicate with the inside of the pressure tank; the bottom end of the liquid outlet pipe extends towards the bottom of the pressure tank; the liquid inlet pipe, the liquid outlet pipe, and the air inlet pipe are respectively provided with a liquid inlet valve, a liquid outlet valve, and an air inlet valve; a spray pipe, one end of the spray pipe is connected to the liquid outlet valve through a high-pressure hose, and the other end is provided with a nozzle.

[0005] Preferably, a liquid storage tank is arranged above the pressure tank, the liquid inlet valve is connected to the bottom of the liquid storage tank through a vertical rigid pipe, and the top of the liquid storage tank is provided with an upper cover.

[0006] Preferably, the top of the pressure tank is provided with a pressure gauge, a safety valve, and a gas discharge pipe that communicate with the inside, and the gas discharge pipe is provided with a gas discharge valve.

[0007] Preferably, the spray pipe is connected to the high-pressure hose through a tee, and the axis of the nozzle forms a 45-degree angle with the axis of the spray pipe.

[0008] Preferably, a liquid level gauge is arranged on one side of the pressure tank and communicates with the inside.

[0009] Preferably, handles are respectively arranged on both sides of the top of the pressure tank.

[0010] The beneficial effects of the present utility model are as follows: The miniaturization of the coke removal equipment is realized. During the working process, the pressure tank is used to hold the coke removal agent. By closing the liquid inlet valve and the liquid outlet valve and connecting the air inlet valve to a high-pressure gas source, the pressure tank is inflated, thereby increasing the internal pressure of the pressure tank. When the liquid outlet valve is opened, the internal coke removal agent is sprayed out through the high-pressure hose and the nozzle of the spray pipe, so that it is convenient for workers to hold and perform coke removal operations inside the coal-fired boiler. At the same time, since casters are provided at the bottom of the pressure tank, it is convenient for workers to easily move the pressure tank through the handle, meeting the movement operations between multiple devices and maintaining the cleanliness of the on-site operation. At the same time, the equipment is simple to operate, can accurately control the flow of air and liquid, and uses the on-site gas source to connect the equipment, simplifying the driving problem of the equipment. In order to carry more coke removal agent, the coke removal agent can be poured into the liquid storage tank. When the coke removal agent in the pressure tank is exhausted, the staff opens the air release valve to release the pressure in the pressure tank, and then opens the liquid inlet valve to make the coke removal agent in the liquid storage tank leak into the pressure tank. During the liquid addition process, the staff can check the liquid level height of the coke removal agent in the pressure tank through the liquid level gauge. After the liquid addition is completed, the staff closes the liquid inlet valve and the air release valve again and represses the pressure tank to continue the coke removal operation. At the same time, during the operation process, the staff can understand the working condition air pressure of the equipment in real time through the pressure gauge. It can also be used for coke removal spraying operations together with additional raw materials or compressed air through the three-way joint, thereby increasing the coke removal force, and achieving a larger coke removal range through the inclined nozzle. Brief Description of the Drawings

[0011] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0012] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0013] Figure 2 It is a cross-sectional view of the internal structure of the present utility model.

[0014] In the figure: 1, pressure tank; 2, caster; 3, liquid inlet pipe; 4, liquid outlet pipe; 5, air inlet pipe; 6, liquid inlet valve; 7, liquid outlet valve; 8, air inlet valve; 9, spray pipe; 10, high-pressure hose; 11, nozzle; 12, liquid storage tank; 13, upper cover; 14, hard pipe; 15, pressure gauge; 16, safety valve; 17, air release pipe; 18, air release valve; 19, three-way joint; 20, liquid level gauge; 21, handle. Detailed Description of the Embodiment

[0015] The technical solution of the present utility model will be clearly and completely described below in conjunction with the drawings of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0016] According to Figure 1 、 Figure 2 As shown, a special equipment for de-coking agent includes: a pressure tank 1, with casters 2 provided at the bottom of the pressure tank 1, and a liquid inlet pipe 3, a liquid outlet pipe 4, and an air inlet pipe 5 that are connected to the inside of the pressure tank 1 provided at the top; the bottom end of the liquid outlet pipe 4 extends towards the bottom of the pressure tank 1; the liquid inlet pipe 3, the liquid outlet pipe 4, and the air inlet pipe 5 are respectively provided with a liquid inlet valve 6, a liquid outlet valve 7, and an air inlet valve 8; a spray pipe 9, one end of the spray pipe 9 is connected to the liquid outlet valve 7 through a high-pressure hose 10, and the other end is provided with a nozzle 11. Among them, handles 21 are respectively provided on both sides of the top of the pressure tank 1.

[0017] Through this setting, the miniaturization of the de-coking equipment is realized. During the working process, the pressure tank 1 is used to hold the de-coking agent. By closing the liquid inlet valve 6 and the liquid outlet valve 7 and connecting the air inlet valve 8 to a high-pressure gas source, the pressure tank 1 is inflated, thereby increasing the internal pressure of the pressure tank 1. When the liquid outlet valve is opened, the internal de-coking agent is sprayed out through the high-pressure hose 10 and the nozzle 11 of the spray pipe 9, so that it is convenient for workers to hold and perform de-coking operations inside the coal-fired boiler. At the same time, since casters 2 are provided at the bottom of the pressure tank 1, it is convenient for workers to easily move the pressure tank 1 through the handle 21, meet the moving operations between multiple devices, and maintain the cleanliness of the on-site operation. At the same time, the operation of this equipment is simple, the air flow and liquid flow can be accurately controlled, and the equipment is connected to the on-site gas source, simplifying the driving problem of the equipment.

[0018] A liquid storage tank 12 is provided on the pressure tank 1. The liquid inlet valve 6 is connected to the bottom of the liquid storage tank 12 through a vertical rigid pipe 14, and an upper cover 13 is provided at the top of the liquid storage tank 12. A pressure gauge 15, a safety valve 16, and a gas discharge pipe 17 that are connected to the inside are provided at the top of the pressure tank 1, and a gas discharge valve 18 is provided on the gas discharge pipe 17. A liquid level gauge 20 that is connected to the inside is provided on one side of the pressure tank 1.

[0019] In order to be able to carry more defocusing agents, the defocusing agent can be poured into the liquid storage tank 12. After the defocusing agent in the pressure tank 1 is exhausted, the staff opens the air release valve 18 to release the pressure in the pressure tank 1, and then opens the liquid inlet valve 6 to allow the defocusing agent in the liquid storage tank 12 to leak into the pressure tank 1. During the liquid addition process, the staff can check the liquid level height of the defocusing agent in the pressure tank 1 through the liquid level gauge 20. After the liquid addition is completed, the staff closes the liquid inlet valve 6 and the air release valve 18 again, and repressurizes the pressure tank 1 to continue the defocusing operation. At the same time, during the operation process, the staff can understand the working condition air pressure of the equipment in real time through the air pressure gauge 15.

[0020] The spray pipe 9 is connected to the high-pressure hose 10 through a tee 19, and the axis of the nozzle 11 forms a 45-degree angle with the axis of the spray pipe 9.

[0021] With this setting, the defocusing operation can be carried out by spraying together with additional raw materials or compressed air through the tee 19, thereby increasing the defocusing force, and a larger defocusing range can be achieved through the inclined nozzle 11.

[0022] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims

1. A decoking agent special equipment, characterized in that ,include: A pressurized tank (1), wherein castors (2) are provided at the bottom of the pressurized tank (1), and a liquid inlet pipe (3), a liquid outlet pipe (4), and an air inlet pipe (5) which are connected to the inside of the pressurized tank (1) are provided at the top; The bottom end of the liquid outlet pipe (4) extends toward the bottom of the pressurized tank (1); The liquid inlet pipe (3), the liquid outlet pipe (4), and the air inlet pipe (5) are respectively provided with a liquid inlet valve (6), a liquid outlet valve (7), and an air inlet valve (8); A spray pipe (9), one end of which is connected to the liquid outlet valve (7) via a high-pressure hose (10), and the other end of which is provided with a spray head (11).

2. The decoking agent special equipment according to claim 1, characterized in that: A liquid storage tank (12) is disposed on the pressurized tank (1), the liquid inlet valve (6) is connected to the bottom of the liquid storage tank (12) via a vertical hard pipe (14), and an upper cover (13) is disposed on the top of the liquid storage tank (12).

3. The decoking agent special equipment according to claim 1, characterized in that: The top of the pressurized tank (1) is provided with a pressure gauge (15) communicating with the interior, a safety valve (16) and a vent pipe (17), and the vent pipe (17) is provided with a vent valve (18).

4. The decoking agent special equipment according to claim 1, characterized in that: The spray pipe (9) is connected to the high-pressure hose (10) via a tee (19), and the axis of the spray head (11) forms an angle of 45 degrees with the axis of the spray pipe (9).

5. The decoking agent special equipment according to claim 1, characterized in that: A liquid level gauge (20) communicating with the interior is provided on one side of the pressurized tank (1).

6. The decoking agent special equipment according to claim 1, characterized in that: Handles (21) are respectively provided on both sides of the top of the pressurized tank (1).