Mounting structure of magnetic stirrer of smelting furnace

By designing a movable magnetic stirrer installation structure, the problems of maintenance difficulties and demagnetization of furnace magnetic stirrers in the prior art in high temperature environments are solved, and the effect of rapid maintenance and stable operation is achieved.

CN223020947UActive Publication Date: 2025-06-24GUANGDONG SHIJIN METAL MATERIALS CO LTD
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Patent Information

Application Number
CN202421995291.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-17
Publication Date
2025-06-24
Estimated Expiration
2034-08-17

AI Technical Summary

Technical Problem

The existing furnace magnetic stirrer is difficult to maintain in high temperature environments and the maintenance steps are cumbersome, resulting in low maintenance efficiency and prone to demagnetization in a high temperature environment for a long time, affecting stable operation.

Method used

A movable magnetic stirrer installation structure is designed. By setting mobile components below the furnace, including casters, moving plates and top rods, the magnetic stirrer can be maintained without the furnace being completely cooled, and cooled in the processing room by regular movement to avoid demagnetization.

Benefits of technology

It realizes rapid maintenance of magnetic stirrer in high temperature environments, reduces maintenance time and steps, improves maintenance efficiency, and ensures stable operation of magnetic stirrer in high temperature environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a smelting furnace, in particular to a mounting structure of a magnetic stirrer of the smelting furnace, the magnetic stirrer is movably mounted in a processing chamber below the smelting furnace, and the mounting structure is characterized in that a moving component is mounted at the bottom of the inner wall of the processing chamber, the moving component is provided with trundles, a moving plate and an ejector rod, the trundles are externally connected with a power source, and the moving plate is connected with the ejector rod. A supporting assembly is fixedly installed on the upper surface of the moving plate and provided with a connecting plate, a magnetic stirrer corresponding to a smelting furnace is fixedly installed on the upper surface of the connecting plate, and an ejector rod is slidably installed on the inner wall of a sliding groove corresponding to a sliding block. The moving plate in the moving assembly is moved, so that the magnetic stirrer leaves the smelting furnace, a worker can maintain the magnetic stirrer under the condition that the smelting furnace is not completely cooled, the maintenance time is shortened, and the maintenance efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to a furnace, in particular to an installation structure of a magnetic stirrer for a furnace. Background Art

[0002] A furnace generally refers to a device used to melt metals or other substances, which can turn solid substances into liquids through high temperatures. In metallurgy, casting and other industrial production processes, furnaces are indispensable and important devices.

[0003] For example, a permanent magnet stirring alloy electric furnace disclosed in a Chinese patent (CN201104121Y) has a permanent magnet stirring magnetic steel wheel arranged directly below the bottom of the furnace. It is driven by a motor to rotate, and the formed magnetic force is used to stir the metal solution. The rotation speed and time are adjusted and controlled through a speed control operation box. Without directly contacting the metal solution, the purpose of stirring can be achieved, and the stirring is uniform. The consumption of equipment and raw materials is reduced, and the yield is improved.

[0004] However, in the above patent, since the permanent magnet stirring magnetic steel wheel is fixed below the furnace and the stirring inside the furnace is realized by rotating the permanent magnet stirring magnetic steel wheel, when maintaining the equipment, due to the high temperature of the furnace, it is necessary to wait for the temperature inside the furnace to decrease, and then the disassembly of the permanent magnet stirring magnetic steel wheel is completed through multiple steps, thereby realizing the maintenance of the permanent magnet stirring magnetic steel wheel. Due to the cumbersome maintenance steps, the overall maintenance efficiency of the equipment is low; and due to the too high temperature of the furnace, the permanent magnet stirring magnetic steel wheel will be demagnetized when it is in a high-temperature environment for a long time, resulting in the inability of the permanent magnet stirring magnetic steel wheel to operate stably in a high-temperature environment. Summary of the Utility Model

[0005] The purpose of the utility model is to provide an installation structure of a magnetic stirrer for a furnace, which has the characteristics of short maintenance time and stable operation in a high-temperature environment.

[0006] To achieve the above object, the utility model adopts the following technical solutions:

[0007] An installation structure of a magnetic stirrer for a furnace, the magnetic stirrer is movably installed in a processing chamber below the furnace. It is characterized in that a moving component is installed at the bottom of the inner wall of the processing chamber. The moving component is provided with casters, a moving plate and a top rod. The casters are externally connected to a power source. A supporting component is fixedly installed on the upper surface of the moving plate. The supporting component is provided with a connecting plate. A magnetic stirrer corresponding to the furnace is fixedly installed on the upper surface of the connecting plate. The top rod is slidably installed on the inner wall of the corresponding sliding groove of the slider. One end of the top rod away from the inner wall of the sliding groove is fixedly provided with a circular plate. A first spring is sleeved on the outer surface of the top rod. Two ends of the first spring are respectively fixedly connected to the side surface of the circular plate and the inner wall of the sliding groove.

[0008] Further, the moving component includes a bottom plate, a chute is formed on the upper surface of the bottom plate, a slider is arranged inside the chute, a plurality of casters are fixedly installed on the bottom surface of the slider, and the plurality of casters are symmetrically distributed with respect to the center line of the slider;

[0009] A plurality of installation grooves are formed on the inner wall of the chute, and the plurality of installation grooves are symmetrically distributed with respect to the center line of the chute. Electric push rods are fixedly installed and limited on the inner walls of the installation grooves. One end of the electric push rod close to the slider is fixedly installed with a push plate corresponding to the installation groove. An insertion rod is fixedly installed on the side of the push plate away from the electric push rod. Insertion grooves corresponding to the insertion rods are respectively formed on both side surfaces of the slider. A second spring is sleeved on the outer surface of the electric push rod, and both ends of the second spring are fixedly connected to the side surface of the push plate and the inner wall of the installation groove;

[0010] The slider is arranged on the bottom surface of the moving plate.

[0011] Further, two slide rails are fixedly installed on the upper surface of the bottom plate, and the two slide rails are respectively slidably connected to the moving plate. The moving plate is provided with rotation grooves corresponding to the slide rails, and a plurality of rollers are installed in the rotation grooves. The plurality of rollers are linearly distributed along the length direction of the rotation groove;

[0012] The roller cooperates with the top surface of the slide rail.

[0013] Further, the support component includes a fixing plate, the fixing plate is fixedly connected to the moving plate, a receiving groove is formed on the upper surface of the fixing plate, first connecting rods are respectively hinge-mounted at both ends of one side of the inner wall of the receiving groove, and second connecting rods are respectively installed at both ends of the other side of the inner wall of the receiving groove through connecting shafts, and the first connecting rod is hinge-connected to the second connecting rod. A support shaft is fixedly installed on the side where the two second connecting rods are close to each other. A telescopic driving rod is sleeved on the outer surface of the support shaft, and the other end of the telescopic driving rod is hinge-connected to the inner wall of the receiving groove. A connecting plate is arranged at the top ends of the first connecting rod and the second connecting rod, and the connecting plate is hinge-connected to both the first connecting rod and the second connecting rod;

[0014] The magnetic stirrer is fixed to the top surface of the connecting plate.

[0015] Further, one end of the insertion rod close to the slider is provided with an arc surface, and the slopes on both sides of the chute are mirror-symmetrical with respect to the center line of the chute.

[0016] Further, a through groove is formed through the inner wall of the processing chamber behind the furnace, an air inlet pipe is fixedly installed at the through groove, a fixed frame is fixedly installed at the outer end of the air inlet pipe, a driving shaft is rotatably installed on the inner wall of the fixed frame, and a fan is fixedly installed on the driving shaft.

[0017] Furthermore, a baffle is fixedly installed at the through groove.

[0018] The technical solution provided by the present utility model may include the following beneficial effects:

[0019] (1) When the magnetic stirrer is being maintained, the casters in the moving assembly rotate, causing the moving plate in the moving assembly to move, and thus the magnetic stirrer is moved away from the furnace. This enables the staff to maintain the magnetic stirrer under the condition that the furnace has not completely cooled, thereby reducing the maintenance time and improving the maintenance efficiency;

[0020] (2) Since the magnetic stirrer is not fixed inside the furnace, when the temperature inside the magnetic stirrer is relatively high, the moving assembly moves the magnetic stirrer regularly to cool it in the processing chamber, preventing demagnetization and enabling the magnetic stirrer to operate stably;

[0021] (3) Due to the simple structure of the moving assembly, even when in a high-temperature and harsh environment for a long time, the moving assembly can maintain stable performance, is not easily deformed or damaged, thus further ensuring the normal operation of the magnetic stirrer. Description of the Drawings

[0022] Figure 1 is the furnace for magnetic stirring according to an embodiment of the present utility model;

[0023] Figure 2 is the internal structure schematic diagram of the present utility model;

[0024] Figure 3 is Figure 2 the partial enlarged view of A in

[0025] Figure 4 is the internal structure schematic diagram of the moving assembly in the present utility model;

[0026] Figure 5 is the three-dimensional structure schematic diagram of the moving plate in the present utility model;

[0027] Figure 6 is the internal structure schematic diagram of the support assembly in the present utility model;

[0028] Figure 7 is the internal structure schematic diagram of the present utility model from another perspective.

[0029] Among them, 1. Processing chamber; 2. Moving component; 3. Support component; 4. Magnetic stirrer; 5. Ejector rod; 6. Circular plate; 7. First spring; 8. Bottom plate; 9. Chute; 10. Slide block; 11. Moving plate; 12. Caster; 13. Installation groove; 14. Electric push rod; 15. Push plate; 16. Insertion rod; 17. Insertion groove; 18. Second spring; 19. Slide rail; 20. Rotation groove; 21. Drum; 22. Fixed plate; 23. Accommodation groove; 24. First connecting rod; 25. Second connecting rod; 26. Support shaft; 27. Telescopic drive rod; 28. Connecting plate; 29. Through groove; 30. Air inlet pipe; 31. Fixed frame; 32. Drive shaft; 33. Blower fan; 34. Baffle plate. Detailed implementation mode

[0030] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation to the present utility model.

[0031] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the features defined as "first" and "second" may explicitly or implicitly include one or more of such features, used to distinguish and describe features, without order or weight.

[0032] In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.

[0033] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0034] The following combines Figures 1 to 7 , to describe an installation structure of a magnetic stirrer for a furnace in an embodiment of the present utility model.

[0035] An installation structure of a magnetic stirrer for a furnace, the magnetic stirrer 4 is movably installed in the processing chamber 1 below the furnace. It is characterized in that a moving component 2 is installed at the bottom of the inner wall of the processing chamber 1. The moving component 2 is provided with casters 12, a moving plate 11 and a top rod 5. The caster 12 is externally connected to a power source. The caster 12 drives the slider 10 to move along the length direction of the chute 9, so as to make the whole moving component 2 move. A supporting component 3 is fixedly installed on the upper surface of the moving plate 11. The supporting component 3 is provided with a connecting plate 28. A magnetic stirrer 4 corresponding to the furnace is fixedly installed on the upper surface of the connecting plate 28. The magnetic stirrer 4 stirs the inside of the furnace. After the moving component 2 drives the magnetic stirrer 4 on the supporting component 3 to move under the furnace, it is fixed, and the supporting component 3 is unfolded to make the magnetic stirrer 4 reach a proper distance from the furnace. A top rod 5 is slidably installed on the inner wall of the chute 9 corresponding to the slider 10. One end of the top rod 5 far from the inner wall of the chute 9 is fixedly provided with a circular plate 6. A first spring 7 is sleeved on the outer surface of the top rod 5. The two ends of the first spring 7 are respectively fixedly connected to the side surface of the circular plate 6 and the inner wall of the chute 9. The circular plate 6 and the first spring 7 cooperate with each other to buffer the moving plate 11 in the moving component 2.

[0036] As Figures 3 - 5 As shown in the figure, the moving component 2 includes a bottom plate 8. A chute 9 is opened on the upper surface of the bottom plate 8. A slider 10 is arranged inside the chute 9. A plurality of casters 12 are fixedly installed on the bottom surface of the slider 10. The plurality of casters 12 are symmetrically distributed with the center line of the slider 10 as the symmetry axis;

[0037] A plurality of installation grooves 13 are opened on the inner wall of the chute 9. The plurality of installation grooves 13 are symmetrically distributed with the center line of the chute 9 as the symmetry axis. Electric push rods 14 are fixedly installed and limited on the inner walls of the installation grooves 13. One end of the electric push rod 14 close to the slider 10 is fixedly provided with a push plate 15 corresponding to the installation groove 13. An insertion rod 16 is fixedly installed on the side of the push plate 15 far from the electric push rod 14. Insertion grooves 17 corresponding to the insertion rod 16 are respectively opened on the two side surfaces of the slider 10. A second spring 18 is sleeved on the outer surface of the electric push rod 14. The two ends of the second spring 18 are respectively fixedly connected to the side surface of the push plate 15 and the inner wall of the installation groove 13. The second spring 18 pushes the insertion rod 16 to be in contact with the side surface of the slider 10 in real time, so that the insertion rod 16 quickly enters the insertion groove 17, thereby completing the fixation of the slider 10. When the slider 10 needs to be unlocked, the electric push rod 14 contracts to make the insertion rod 16 leave the insertion groove 17, thereby completing the unlocking of the slider 10;

[0038] The slider 10 is arranged on the bottom surface of the moving plate 11.

[0039] As Figures 4 - 5As shown in the figure, two slide rails 19 are fixedly installed on the upper surface of the bottom plate 8. The two slide rails 19 are respectively slidably connected to the moving plate 11. The moving plate 11 can perform a stable linear motion under the guidance of the slide rails 19, thereby further ensuring the accurate movement and positioning of the magnetic stirrer 4 in the furnace. The moving plate 11 is provided with rotating grooves 20 corresponding to the slide rails 19. A number of rollers 21 are installed in the rotating grooves 20. The number of rollers 21 is linearly distributed along the length direction of the rotating grooves 20;

[0040] The rollers 21 cooperate with the top surface of the slide rails 19 to further support the moving plate 11 and reduce the frictional resistance when the moving plate 11 slides on the slide rails 19, improving the smoothness of the sliding.

[0041] As Figure 6 shown in the figure, the support assembly 3 includes a fixed plate 22. The fixed plate 22 is fixedly connected to the moving plate 11. A receiving groove 23 is formed on the upper surface of the fixed plate 22. At both ends of one side of the inner wall of the receiving groove 23, first connecting rods 24 are respectively hinge-mounted. At both ends of the other side of the inner wall of the receiving groove 23, second connecting rods 25 are respectively installed through connecting shafts, and the first connecting rods 24 and the second connecting rods 25 are hinge-connected. A support shaft 26 is fixedly installed on the side where the two second connecting rods 25 are close to each other. A telescopic drive rod 27 is sleeved on the outer surface of the support shaft 26. The other end of the telescopic drive rod 27 is hinge-connected to the inner wall of the receiving groove 23. A connecting plate 28 is provided at the top ends of the first connecting rods 24 and the second connecting rods 25. The connecting plate 28 is hinge-connected to both the first connecting rods 24 and the second connecting rods 25. When the telescopic drive rod 27 expands, it pushes the second connecting rod 25 to rotate. The second connecting rod 25 drives the first connecting rod 24 to rotate, so that the connecting plate 28 moves in the vertical direction, and further raises the magnetic stirrer 4 to a suitable position;

[0042] The magnetic stirrer 4 is fixed to the top surface of the connecting plate 28.

[0043] As Figures 2 - 4 shown in the figure, an arc surface is provided at one end of the insertion rod 16 close to the slider 10, and the arc surfaces on both sides of the chute 9 are mirror-symmetrical based on the center line of the chute 9. The arc surface helps the sliding between the insertion rod 16 and the slider 10 and helps reduce the probability of equipment damage.

[0044] As Figure 7 shown in the figure, a through groove 29 is formed through the inner wall of the processing chamber 1 behind the furnace. An air inlet pipe 30 is fixedly installed at the through groove 29. A fixed frame 31 is fixedly installed at the outer end of the air inlet pipe 30. A drive shaft 32 is rotatably installed on the inner wall of the fixed frame 31. A fan 33 is fixedly installed on the drive shaft 32.

[0045] As Figure 7As shown, a baffle 34 is fixedly installed at the through groove 29. The baffle 34 prevents the fan blade 33 from contacting the staff, preventing the staff from being injured, and at the same time preventing parts from entering the fan blade and damaging the equipment.

[0046] Working principle: During the process of the casters 12 driving the slider 10 to move to a suitable position, the slider 10 pushes the insertion rod 16 along the uphill surface of the insertion rod 16. The second spring 18 pushes the push plate 15 so that the insertion rod 16 is in contact with the sliding plate in real time, so that the insertion rod 16 can quickly enter the insertion slot 17 to fix the slider 10. After reaching the appropriate range, while the telescopic drive rod 27 expands, it pushes the second connecting rod 25 to rotate. The second connecting rod 25 drives the first connecting rod 24 to rotate, so that the connecting plate 28 moves in the vertical direction, and then the magnetic stirrer 4 rises to a suitable position; when the magnetic stirrer 4 needs to dissipate heat after processing, the electric push rod 14 drives the insertion rod 16 out of the insertion slot 17. The casters 12 drive the upper moving plate 11 of the slider 10 to move to the ventilation pipe, and the drive shaft 32 drives the fan blade 33 to rotate at a high speed, so that the gas with a lower external temperature cools the magnetic stirrer 4.

[0047] Other components and operations of the installation structure of a furnace magnetic stirrer according to an embodiment of the present invention are known to those of ordinary skill in the art and will not be described in detail here.

[0048] In the description of this specification, the descriptions referring to the terms "embodiment", "example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0049] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the claims and their equivalents.

Claims

1. A mounting structure for a furnace magnetic stirrer, wherein the magnetic stirrer is movably mounted in a processing chamber below the furnace, characterized in that: The movable assembly is installed at the bottom of the upper wall of the processing chamber, and the movable assembly is provided with casters, a movable plate and a push rod, the casters are externally connected to a power source, and a support assembly is fixedly installed on the upper surface of the movable plate, the support assembly is provided with a connecting plate, and a magnetic stirrer corresponding to the melting furnace is fixedly installed on the upper surface of the connecting plate, and a push rod is slidably installed on the inner wall of the slide groove corresponding to the slider, and a circular plate is fixed on the end of the push rod away from the inner wall of the slide groove, and a first spring is sleeved on the outer surface of the push rod, and the two ends of the first spring are respectively fixedly connected to the side surface of the circular plate and the inner wall of the slide groove; the movable assembly includes a bottom plate, a slide groove is opened on the upper surface of the bottom plate, a slider is provided inside the slide groove, and a plurality of casters are fixedly installed on the bottom surface of the slider, and the plurality of casters are symmetrically distributed about the center line of the slider; The inner wall of the slide groove is provided with a plurality of mounting grooves, and the plurality of mounting grooves are symmetrically distributed about the center line of the slide groove. The inner wall of the mounting groove is fixedly provided with an electric push rod, and a push plate corresponding to the mounting groove is fixedly provided on one end of the electric push rod close to the slider, and an insertion rod is fixedly provided on the side of the push plate away from the electric push rod, and insertion grooves corresponding to the insertion rod are respectively provided on the two side surfaces of the slider, and a second spring is sleeved on the outer surface of the electric push rod, and the two ends of the second spring are respectively fixedly connected to the side surface of the push plate and the inner wall of the mounting groove; The sliding block is arranged on the bottom surface of the moving plate.

2. The installation structure of a furnace magnetic stirrer according to claim 1, characterized in that: Two slide rails are fixedly installed on the upper surface of the base plate, and the two slide rails are slidably connected to the movable plate respectively. The movable plate is provided with a rotating groove corresponding to the slide rail, and a plurality of rollers are installed in the rotating groove, and the plurality of rollers are linearly distributed along the length direction of the rotating groove; the rollers cooperate with the top surface of the slide rail.

3. The installation structure of a furnace magnetic stirrer according to claim 2, characterized in that: The support assembly includes a fixed plate, the fixed plate is fixedly connected to the movable plate, the upper surface of the fixed plate is provided with a receiving groove, the first connecting rod is hingedly installed at both ends of one side of the inner wall of the receiving groove, the second connecting rod is hingedly installed at both ends of the other side of the inner wall of the receiving groove through a connecting shaft, and the first connecting rod is hingedly connected to the second connecting rod, and a support shaft is fixedly installed on the side where the two second connecting rods are close to each other, a telescopic driving rod is sleeved on the outer surface of the support shaft, and the other end of the telescopic driving rod is hingedly connected to the inner wall of the receiving groove, a connecting plate is provided at the top end of the first connecting rod and the second connecting rod, and the connecting plate is hingedly connected to the first connecting rod and the second connecting rod; The magnetic stirrer is fixed on the top surface of the connecting plate.

4. The installation structure of a furnace magnetic stirrer according to claim 2, characterized in that: An arc surface is provided at one end of the insertion rod close to the sliding block, and the slope surfaces located on both sides of the sliding groove are mirror-symmetrical based on the center line of the sliding groove.

5. The installation structure of a furnace magnetic stirrer according to claim 1, characterized in that: The inner wall of the processing chamber located behind the furnace is penetrated by a through slot, an air inlet pipe is fixedly installed at the through slot, a fixing frame is fixedly installed at the outer end of the air inlet pipe, a driving shaft is rotatably installed on the inner wall of the fixing frame, and a blade fan is fixedly installed on the driving shaft.

6. The installation structure of a furnace magnetic stirrer according to claim 5, characterized in that: A baffle is fixedly installed at the through slot.

Citation Information

Patent Citations

  • Permanent magnetic stirring alloy electric smelter

    CN201104121Y