Device for cleaning filler of cooling tower on line

By designing an online cooling tower packing cleaning device that uses torque and centrifugal force to spray agents and vibrators to remove scale, the problem of cooling tower packing cleaning in the prior art is solved, and online cleaning is realized, reducing energy consumption and extending the service life of the packing.

CN223021071UActive Publication Date: 2025-06-24NANJING AINUOWEI SMART ENERGY CO LTD
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Patent Information

Application Number
CN202421919938.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-06-24
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The existing cooling tower packing is often cleaned by manual labor, which is time-consuming and energy-consuming, and the cooling tower needs to stop running.

Method used

Design a device for cleaning cooling tower fillers online, using the mechanical principles of torque and centrifugal force, drive the eccentric riser to rotate through a fan, spray the agent to soften the scale, and remove the scale through a vibrator and filter to achieve online cleaning.

Benefits of technology

While ensuring the normal operation of the cooling tower, online cleaning of cooling tower fillers is realized, reducing the labor-consuming and energy consumption of manual cleaning, extending the service life of the filler, and improving the cooling effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cooling towers, and discloses a cooling tower filler on-line cleaning device which comprises a cooling tower, a base platform is fixedly connected in the cooling tower, an eccentric vertical pipe is rotationally connected to the position, close to the center, of the top of the base platform, and a plurality of spray heads are fixedly connected to one side of the outer wall of the eccentric vertical pipe at equal intervals. A central vertical pipe is fixedly connected to the interior of the cooling tower, a water collecting disc is fixedly connected to the bottom of the cooling tower, a submersible pump is fixedly connected to the bottom of the water collecting disc, the water collecting disc communicates with a filter, a chemical adding device and a control device, and vibrators are fixedly connected to the bottom and the right side of the cooling tower correspondingly; the top of the eccentric vertical pipe is fixedly connected with a first blind plate. According to the utility model, the fan drives the eccentric vertical pipe to rotate, and the medicament is uniformly sprayed into the cooling tower filler by utilizing the mechanical principles of torque and centrifugal force through the rotation of the eccentric vertical pipe, so that scale attached to the cooling tower filler is softened under the condition that the normal use of the cooling tower is not influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of cooling towers, in particular to a device for online cleaning of cooling tower fillers. Background Art

[0002] The cooling water pump lifts the cooling water heat-exchanged by the refrigeration unit to the top of the open cooling tower, and then sprays it on the filler. Air passes through the filler area, and by the direct contact of water and air, the water is evaporated. The evaporated water vapor is taken away and discharged into the atmosphere. The cooled water flows back from the water outlet at the bottom of the cooling tower to the chiller for recycling.

[0003] The filler is the most important part of the cooling tower. However, during the long-term use of the open cooling tower, scale and dust are inevitably formed inside the filler. Manual cleaning of the filler is often time-consuming and laborious, with high energy consumption, and the cooling tower needs to stop running during the filler cleaning.

[0004] To solve the above problems, a device for online cleaning of cooling tower fillers needs to be designed. This device utilizes the mechanical principles of torque and centrifugal force. The cooling tower fan provides torque. Two vertical risers, the cooling tower water collecting tray, a submersible pump, a filter, a dosing device, a vibrator, etc. form a small water circulation system inside the cooling tower. The scale inside the filler is softened by the agent, and the vibrator strengthens the filter to remove the scale. While ensuring the normal operation of the cooling tower, the filler of the cooling tower is cleaned, making the filler cleaning become a daily maintenance task. Summary of the Utility Model

[0005] To make up for the above deficiencies, the utility model provides a device for online cleaning of cooling tower fillers, aiming to improve the problems in the prior art that manual cleaning of the filler is often time-consuming and laborious, with high energy consumption, and the cooling tower needs to stop running during the filler cleaning.

[0006] To achieve the above object, the utility model adopts the following technical scheme: A device for online cleaning of cooling tower fillers, including a cooling tower, a base platform is fixedly connected inside the cooling tower, an eccentric riser is rotatably connected at a position slightly off-center on the top of the base platform, a plurality of nozzles are equidistantly fixedly connected to one side of the outer wall of the eccentric riser, a central riser is fixedly connected inside the cooling tower, a water collecting tray is fixedly connected to the bottom of the cooling tower, a submersible pump is fixedly connected to the bottom of the water collecting tray, the water collecting tray is communicated with a filter, a dosing device and a control device, and vibrators are fixedly connected to both the bottom and the side of the cooling tower.

[0007] As a further description of the above technical solution:

[0008] A blind plate one is fixedly connected to the top of the eccentric riser. A rotating shaft one is fixedly connected to the top of the blind plate one. A fan is fixedly connected to the top of the rotating shaft one. A rolling connector is rollingly connected to the inner wall of the central riser, and the rolling connector is fixedly connected to the side of the eccentric riser.

[0009] As a further description of the above technical solution:

[0010] A blind plate two is fixedly connected to the bottom of the eccentric riser. A rotating shaft two is rotatably connected to the blind plate two. A rolling component is rollingly connected to the bottom of the rotating shaft two, and the rolling component is rollingly connected to the movement groove on the top of the base platform.

[0011] As a further description of the above technical solution:

[0012] A water inlet pipe is communicated with the bottom of the water collecting tray. The bottom end of the water inlet pipe is communicated with a filter. A water outlet pipe is communicated with the right side of the filter, and one end of the water outlet pipe is communicated with the water suction port of the submersible pump.

[0013] As a further description of the above technical solution:

[0014] The chemical dosing pipe of the chemical dosing device is connected to the right side of the water outlet pipe, and the left end of the water outlet pipe is connected with a filter.

[0015] As a further description of the above technical solution:

[0016] The control device is electrically connected to the fan, the submersible pump, the chemical dosing device, the vibrator and the filter respectively.

[0017] As a further description of the above technical solution:

[0018] Packing is fixedly connected inside the cooling tower, and vibrators are fixedly connected to the bottom and side of the cooling tower.

[0019] As a further description of the above technical solution:

[0020] A fan is rotatably connected to the top of the cooling tower. Packing is fixedly connected inside the cooling tower. A water collecting tray is fixedly connected to the bottom of the cooling tower. A water inlet is opened at the top of the cooling tower, and a water outlet is opened in the middle and lower part on the right side of the cooling tower.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the eccentric riser is driven to rotate by the fan. By using the mechanical principles of torque and centrifugal force during the rotation of the eccentric riser, the chemical agent is evenly sprayed into the packing inside the cooling tower, softening the scale attached to the packing of the cooling tower without affecting the normal use of the cooling tower.

[0023] 2. In the present utility model, the vibrator dissolves the water scale in the packing and the water scale deposited at the bottom of the water collecting tray into the cooling water, and the water scale is removed through the filter, thereby prolonging the service life of the packing, improving the cooling effect of the cooling tower, having strong availability and high green energy-saving property, and having excellent popularization and application value. Brief Description of the Drawings

[0024] Figure 1 It is a schematic structural diagram of a device for online cleaning of the packing of a cooling tower proposed by the present utility model.

[0025] Legend Explanation:

[0026] 1. Eccentric riser; 1-1. First rotating shaft; 1-2. First blind plate; 1-3. Rolling connector; 1-4. Second blind plate; 1-5. Second rotating shaft; 1-6. Rolling member; 2. Central riser; 3. Base platform; 4. Filter; 4-1. Water inlet pipe; 4-2. Water outlet pipe; 5. Submersible pump; 6. Chemical dosing device; 7. Control device; 8. Vibrator; 9. Cooling tower; 10. Fan; 11. Packing; 12. Water collecting tray; 13. Water inlet; 14. Water outlet. Detailed Embodiment

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0028] Refer to Figure 1, an embodiment provided by the utility model: a device for online cleaning of cooling tower packing, including a cooling tower 9, a base platform 3 is fixedly connected inside the cooling tower 9, an eccentric riser 1 is rotatably connected at a position offset from the center at the top of the base platform 3, a plurality of spray nozzles are fixedly connected at equal intervals on one side of the outer wall of the eccentric riser 1, a central riser 2 is fixedly connected inside the cooling tower 9, a water collecting tray 12 is fixedly connected at the bottom of the cooling tower 9, a submersible pump 5 is fixedly connected at the bottom of the water collecting tray 12, the water collecting tray 12 is communicated with a filter 4, a dosing device 6 and a control device 7, vibrators 8 are fixedly connected to both the bottom and the side of the cooling tower 9, a blind plate one 1-2 is fixedly connected at the top of the eccentric riser 1, a rotating shaft one 1-1 is rotatably connected at the top of the blind plate one 1-2, a fan 10 is fixedly connected at the top of the rotating shaft one 1-1, a rolling connector 1-3 is rotatably connected to the outer wall of the central riser 2, and the rolling connector 1-3 is fixedly connected to the right side of the eccentric riser 1. A water inlet pipe 4-1 is communicated at the bottom of the water collecting tray 12, the bottom end of the water inlet pipe 4-1 is communicated with the filter 4, the right side of the filter 4 is communicated with a water outlet pipe 4-2, one end of the water outlet pipe 4-2 is communicated with the suction port of the submersible pump 5, the dosing pipe of the dosing device 6 is connected to the right side of the water outlet pipe 4-2, the left end of the water outlet pipe 4-2 is connected with the filter 4, a blind plate two 1-4 is fixedly connected at the bottom of the eccentric riser 1, a rotating shaft two 1-5 is rotatably connected to the blind plate two 1-4, and a rolling member 1-6 is rollingly connected at the bottom of the rotating shaft two 1-5, and the rolling member 1-6 is rollingly connected to a movement groove at the top of the base platform 3;

[0029] Specifically, by operating the control device 7 to start the submersible pump 5, the filter 4 is filtered accordingly. At the same time, the dosing device 6 injects the medicament into the water outlet pipe 4-2. Subsequently, the cooling water containing the medicament is transported to the eccentric riser 1 through the central riser 2. At the same time, the rotational force of the fan 10 drives the eccentric riser 1 to rotate. During this process, the rotating shaft two 1-5 rotates around the central riser 2 at the top of the base platform 3, promoting the medicament to be evenly sprayed into the interior of the packing 11, softening and removing the scale adhering to its surface. In addition, by starting the vibrator 8, the scale falling-off effect can be further enhanced, enabling the scale to dissolve in the cooling water, thereby facilitating the subsequent effective removal through the filter 4.

[0030] Refer to Figure 1 , the control device 7 is electrically connected to the submersible pump 5, the dosing device 6 and the vibrator 8 respectively. A packing 11 is fixedly connected inside the cooling tower 9. Vibrators 8 are fixedly connected to the bottom and the right side of the cooling tower 9. A fan 10 is rotatably connected to the top of the cooling tower 9. A packing 11 is fixedly connected inside the cooling tower 9. A water collecting tray 12 is fixedly connected at the bottom of the cooling tower 9. An inlet 13 is provided at the top of the cooling tower 9. An outlet 14 is provided at the middle and lower part on the right side of the cooling tower 9;

[0031] Specifically, the control device 7 can freely control the operation of the submersible pump 5, the chemical dosing device 6, and the vibrator 8. The fan 10 drives the eccentric riser 1 to rotate for spraying the chemical agent. The water inlet 13 facilitates water intake, and the water outlet 14 drains water from the cooling tower 9.

[0032] Working principle: When the cooling tower packing needs to be cleaned, the control device 7 is used to operate the submersible pump 5 at this time, so that the filter 4 conducts filtration. At the same time, the chemical dosing device 6 inputs the chemical agent into the outlet pipe 4-2. At this time, the cooling water mixed with the chemical agent is transmitted from the central riser 2 into the eccentric riser 1. At the same time, the fan 10 rotates to drive the eccentric riser 1 to rotate. At this time, the second rotating shaft 1-5 rotates around the central riser 2 on the top of the base platform 3, and sprays the chemical agent into the interior of the packing 11 to soften the scale on the packing 11. At this time, starting the vibrator 8 can strengthen the scale shedding, so that the scale dissolves in the cooling water and is discharged through the filter 4.

[0033] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A device for online cleaning of cooling tower packing, comprising a cooling tower (9), characterized in that: The interior of the cooling tower (9) is fixedly connected to a base platform (3); an eccentric vertical pipe (1) is rotatably connected to the top eccentric portion of the base platform (3); a plurality of nozzles are equidistantly fixedly connected to one side of the outer wall of the eccentric vertical pipe (1); the interior of the cooling tower (9) is fixedly connected to a central vertical pipe (2); the bottom of the cooling tower (9) is fixedly connected to a water collecting pan (12); the bottom of the water collecting pan (12) is fixedly connected to a submersible pump (5); the water collecting pan (12) is connected to a filter (4), a dosing device (6) and a control device (7); and the bottom and side of the cooling tower (9) are fixedly connected to a vibrator (8).

2. The device for online cleaning of cooling tower filler according to claim 1, characterized in that: The top of the eccentric vertical pipe (1) is fixedly connected to a blind plate (1-2), the top of the blind plate (1-2) is fixedly connected to a rotating shaft (1-1), the top of the rotating shaft (1-1) is fixedly connected to a fan (10), the inner wall of the central vertical pipe (2) is rollingly connected to a rolling connector (1-3), and the rolling connector (1-3) is fixedly connected to the side of the eccentric vertical pipe (1).

3. The device for online cleaning of cooling tower filler according to claim 1, characterized in that: The bottom of the eccentric vertical pipe (1) is fixedly connected to a blind plate 2 (1-4), the blind plate 2 (1-4) is fixedly connected to a rotating shaft 2 (1-5), the bottom of the rotating shaft 2 (1-5) is rollingly connected to a rolling component (1-6), and the rolling component (1-6) is rollingly connected to a moving groove on the top of the base platform (3).

4. The device for online cleaning of cooling tower filler according to claim 1, characterized in that: The bottom of the water collecting tray (12) is connected to a water inlet pipe (4-1), the bottom end of the water inlet pipe (4-1) is connected to a filter (4), the right side of the filter (4) is connected to a water outlet pipe (4-2), and one end of the water outlet pipe (4-2) is connected to the water suction port of the submersible pump (5).

5. The device for online cleaning of cooling tower filler according to claim 1, characterized in that: The dosing pipe of the dosing device (6) is connected to the right side of the water outlet pipe (4-2), and the left end of the water outlet pipe (4-2) is connected to a filter (4).

6. The device for online cleaning of cooling tower filler according to claim 1, characterized in that: The control device (7) is electrically connected to the fan (10), the submersible pump (5), the dosing device (6), the vibrator (8) and the filter (4) respectively.

7. The device for online cleaning of cooling tower filler according to claim 1, characterized in that: A filler (11) is fixedly connected to the interior of the cooling tower (9), and a vibrator (8) is fixedly connected to the bottom and side of the cooling tower (9).

8. The device for online cleaning of cooling tower filler according to claim 1, characterized in that: The top of the cooling tower (9) is rotatably connected to a fan (10), the interior of the cooling tower (9) is fixedly connected to a filler (11), the bottom of the cooling tower (9) is fixedly connected to a water collecting pan (12), the top of the cooling tower (9) is provided with a water inlet (13), and the middle and lower part of the right side of the cooling tower (9) is provided with a water outlet (14).