Wedge block mechanical efficiency detection mechanism

By designing a wedge mechanical efficiency detection mechanism and using components such as pressure sensors and sliding columns to detect the input pressure and output force of the wedge, the problem of difficulty in effectively detecting the mechanical efficiency of the wedge in the prior art is solved, and the accurate verification of the product force transmission efficiency of the wedge is achieved.

CN223021408UActive Publication Date: 2025-06-24CHANGCHUN FAWSN TBK CO LTD
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Patent Information

Application Number
CN202422278596.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-06-24
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The prior art is difficult to effectively detect the mechanical efficiency of wedge products, resulting in differences in actual force transmission and theoretical force transmission.

Method used

A wedge mechanical efficiency detection mechanism is designed, including a frame, a first pressure sensor, a lower sliding column and a second pressure sensor. Through the cooperation of these components, the input pressure and output force of the wedge are detected and the mechanical efficiency is calculated.

Benefits of technology

Accurate detection of the mechanical efficiency of the wedge block is achieved, and the mechanical efficiency ratio calculated by the detection mechanism can effectively verify the force transmission efficiency of the wedge block product.

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Abstract

The utility model discloses a wedge block mechanical efficiency detection mechanism which comprises a frame, two first pressure sensors, a lower sliding column and a second pressure sensor, and a cavity is formed in the frame. The two first pressure sensors are respectively arranged on cavity walls of two opposite supports of the frame; the lower sliding column is movably arranged on the frame, and one end of the lower sliding column is used for abutting against a wedge block. The second pressure sensor is arranged at the other end of the sliding column and used for abutting against an air chamber push rod. The technical scheme of the utility model aims to design the detection mechanism for detecting the mechanical efficiency of the wedge block.
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Description

Technical Field

[0001] The utility model relates to the technical field of braking wedges, in particular to a wedge mechanical efficiency detection mechanism. Background Technique

[0002] The wedge product is a design that achieves force transmission through a mechanical structure. The input and output of force are theoretical values, but there are often differences between the actual and the theoretical. Therefore, it is necessary to design a mechanism to verify the mechanical efficiency of the wedge product through actual detection data. Content of the Utility Model

[0003] In an embodiment of the utility model, a wedge mechanical efficiency detection mechanism includes: a frame, two first pressure sensors, a lower sliding column and a second pressure sensor. A cavity is formed inside the frame; the two first pressure sensors are respectively arranged on two opposing cavity walls of the frame; the lower sliding column is movably arranged on the frame, and one end is used to abut against the wedge; the second pressure sensor is arranged at the other end of the sliding column and is used to abut against the air chamber push rod.

[0004] Furthermore, the wedge mechanical efficiency detection mechanism further includes: a plurality of support columns, a connecting plate, an upper guide seat and an upper sliding column. One ends of the plurality of support columns are respectively fixed on the frame; the connecting plate is connected to the other ends of the plurality of support columns; the upper guide seat is arranged on the connecting plate; the upper sliding column is movably arranged inside the upper guide seat, and the second pressure sensor abuts against the air chamber push rod through the upper sliding column.

[0005] Furthermore, the lower sliding column is movably connected to the frame through a lower guide seat.

[0006] Furthermore, the frame includes: two bottom plates and two side support plates. The tail end of the bottom plate is connected to the head end of the side support plate to form a frame with a cavity.

[0007] The technical solution of the utility model is as follows: the wedge is placed in the cavity of the frame. The wedge is connected through bolts and a lower guide seat, and the adjusting screws on both sides of the wedge respectively abut against the first pressure sensors. The lower sliding column, the second pressure sensor and the upper sliding column are connected together. The bottom of the lower sliding column abuts against the input end of the wedge to input pressure. When the detection starts, the air chamber push rod contacts the upper sliding column, and the force is transmitted to the input end of the wedge through the upper sliding column, the lower sliding column and the second pressure sensor, prompting the movement of the mechanical structure of the wedge. The adjusting screws on both sides of the wedge respectively contact the two first pressure sensors; during the whole process, the second pressure sensor between the upper sliding column and the lower sliding column detects the input pressure of the wedge, and the data displayed by the first pressure sensor is used as the output force. The ratio between the two forces is regarded as the mechanical efficiency. Description of the Drawings

[0008] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on the structures shown in these drawings.

[0009] Figure 1 It is a schematic structural diagram of the wedge mechanical efficiency detection mechanism described in the present invention.

[0010] Explanation of the reference numerals in the drawings:

[0011] Label Name Label Name 10 Frame 50 Support column 11 Cavity 60 Connection plate 12 Bottom plate 70 Upper guide seat 13 Side support plate 80 Upper sliding column 20 First pressure sensor 90 Lower guide seat 30 Lower sliding column 200 Air chamber 40 Second pressure sensor 300 Wedge block Specific embodiments

[0012] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the specification of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0013] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.

[0014] In addition, the descriptions such as "first" and "second" in the present invention are only for descriptive purposes, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present invention, the meanings of "several" and "multiple" are at least two, such as two, three, etc., unless otherwise specifically defined.

[0015] In the present utility model, unless otherwise clearly defined and limited, terms such as "connection" and "fixation" shall be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0016] In addition, the technical solutions between various embodiments of the present utility model can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0017] The present utility model provides a wedge mechanical efficiency detection mechanism, aiming to design a detection mechanism for detecting the mechanical efficiency of a wedge.

[0018] The wedge mechanical efficiency detection mechanism proposed by the present utility model will be described in the following specific embodiments:

[0019] In the technical solution of this embodiment, as Figure 1 shown, a wedge mechanical efficiency detection mechanism includes: a frame 10, two first pressure sensors 20, a lower sliding column 30 and a second pressure sensor 40. A cavity 11 is formed inside the frame 10; the two first pressure sensors 20 are respectively arranged on two opposite supporting cavity walls of the frame 10; the lower sliding column 30 is movably arranged on the frame 10, and one end is used to abut against the wedge 300; the second pressure sensor 40 is arranged at the other end of the sliding column and is used to abut against the push rod of the air chamber 200.

[0020] Further, the wedge mechanical efficiency detection mechanism further includes: a plurality of support columns 50, a connecting plate 60, an upper guide seat 70 and an upper sliding column 80. One ends of the plurality of support columns 50 are respectively fixed on the frame 10; the connecting plate 60 is connected to the other ends of the plurality of support columns 50; the upper guide seat 70 is arranged on the connecting plate 60; the upper sliding column 80 is movably arranged inside the upper guide seat 70, and the second pressure sensor 40 abuts against the push rod of the air chamber 200 through the upper sliding column 80.

[0021] Further, the lower sliding column 30 is movably connected to the frame 10 through a lower guide seat 90.

[0022] Further, the frame 10 includes: two bottom plates 12 and two side support plates 13. The tail end of the bottom plate 12 is connected to the head end of the side support plate 13 to form the frame 10 with the cavity 11.

[0023] Working principle: The wedge block 300 is placed in the cavity 11 of the frame 10 and connected to the lower guide seat 90 through bolts. The adjusting screws on both sides of the wedge block 300 are respectively abutted against the first pressure sensors 20. The lower sliding column 30, the second pressure sensor 40, and the upper sliding column 80 are connected together. The bottom of the lower sliding column 30 abuts against the input end of the wedge block 300 for inputting pressure. When the detection starts, the push rod of the air chamber 200 contacts the upper sliding column 80, and the force is transmitted to the input end of the wedge block 300 through the upper sliding column 80, the lower sliding column 30, and the second pressure sensor 40, prompting the mechanical structure of the wedge block 300 to move. The adjusting screws on both sides of the wedge block 300 respectively contact the two first pressure sensors 20. During the whole process, the second pressure sensor 40 between the upper sliding column 80 and the lower sliding column 30 detects the input pressure of the wedge block 300, and the data displayed by the first pressure sensor 20 is used as the output force. The ratio between the two forces is regarded as the mechanical efficiency.

[0024] The above is only the preferred specific implementation mode of the present utility model, but the protection scope of the present utility model is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present utility model should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope of the claims.

Claims

1. A wedge block mechanical efficiency detection mechanism, characterized in that: include: a frame, wherein a cavity is formed in the frame; Two first pressure sensors, the two first pressure sensors are respectively arranged on two opposite cavity walls of the frame; A lower sliding column, wherein the lower sliding column is movably arranged on the frame, and one end of the lower sliding column is used to abut against a wedge block; and A second pressure sensor is disposed at the other end of the sliding column and is used for abutting against the air chamber push rod.

2. The wedge block mechanical efficiency detection mechanism according to claim 1, characterized in that: Also includes: A plurality of support columns, one end of each of the support columns being fixed to the frame respectively; A connecting plate connected to the other ends of the plurality of supporting columns; An upper guide seat, wherein the upper guide seat is arranged on the connecting plate; An upper sliding column, wherein the upper sliding column is movably arranged in the upper guide seat, and the second pressure sensor is in contact with the air chamber push rod through the upper sliding column.

3. The wedge block mechanical efficiency detection mechanism according to claim 1, characterized in that: The lower sliding column is movably connected to the frame through a lower guide seat.

4. The wedge block mechanical efficiency detection mechanism according to claim 1, characterized in that: The frame comprises two bottom plates and two side support plates, and the rear end of the bottom plate is connected to the head end of the side support plate to form a frame with a cavity.