Capacitor bending and needle breaking device

Abstract

The utility model discloses a bending and needle breaking device for a capacitor. The bending and needle breaking device comprises a workbench; the capacitor placement seat comprises a fixed vertical plate, a capacitor placement plate and a guide pin cut-off beam, the capacitor placement plate is detachably connected to the top of the fixed vertical plate, the edge of the capacitor placement plate is upwards provided with a bent plate, the guide pin cut-off beam is detachably connected with one side of the fixed vertical plate, and the bent plate is flush with the vertical face of the guide pin cut-off beam; the block-shaped pressure head is arranged on one side of the capacitor placing seat, and the horizontal distance between the block-shaped pressure head and the bending plate is equal to the diameter of a capacitor guide pin; the cutting module comprises an air cylinder and a movable tool bit which are arranged on one side of the capacitor containing base, a cylinder base of the air cylinder is fixed to the workbench, a telescopic column of the air cylinder is detachably connected with the movable tool bit, and the height of the tool bit end of the movable tool bit is flush with the bottom edge of the guide pin cut-off beam. According to the guide pin cutting-off device, the guide pin can be conveniently cut off after being bent, and the production efficiency is greatly improved.

Description

Technical Field

[0001] The present invention relates to the field of capacitor processing tooling. More specifically, the present invention relates to a capacitor bending and needle-breaking device. Background Art

[0002] Due to its characteristics such as short charge and discharge time, long cycle life, high power density, wide operating temperature range, and environmental friendliness, the leaded capacitor is widely used in various fields. After the production of the leaded capacitor is completed, in order to facilitate direct use by customers, the leaded capacitor is bent and the needle is broken according to the size requirements of different customers, so that it can be applied to fields such as electric meters, water meters, carriers, and driving recorders.

[0003] In the prior art, for the lead part of the leaded capacitor, bending and needle-breaking are required, that is, the product is first bent and then the needle-breaking operation is carried out. This processing method often uses a specific processing tooling according to the needs of different customers and is assisted by manual operation, resulting in high time cost and labor cost, poor consistency, and low yield.

[0004] Patent Publication No. CN112170700A discloses a bending machine for capacitor leads. By using the bending rollers in the structure to regulate the bending arc of the leads through the difference in rotational speed, however, this structure is first not conducive to batch bending processing, and secondly, this device can only bend the leads but cannot cut them off.

[0005] Therefore, it is necessary to propose a capacitor lead bending and needle-breaking device that can be applied to the bending and cutting operations of various leaded capacitors. Utility Model Content

[0006] An object of the present utility model is to provide a capacitor bending and needle-breaking device that can quickly cut off the leads after bending, greatly improving the production efficiency.

[0007] To achieve these objects and other advantages of the present utility model, according to one aspect of the present utility model, there is provided a capacitor bending and needle-breaking device, including: a workbench; a capacitor placement seat, which includes a fixed vertical plate, a capacitor placement plate, and a lead cutting beam. The fixed vertical plate is fixed on the workbench, the capacitor placement plate is detachably connected to the top of the fixed vertical plate, a bending plate is provided upward at the edge of the capacitor placement plate, and the lead cutting beam is detachably connected to one side of the fixed vertical plate, wherein the vertical surface of the bending plate far from the capacitor placement plate is flush with the vertical surface of the lead cutting beam far from the fixed vertical plate;

[0008] A block-shaped pressing head, which is arranged on one side of the capacitor placement seat. The horizontal distance between the block-shaped pressing head and the bending plate is equal to the diameter of the capacitor lead, and the block-shaped pressing head vertically translates from above the bending plate to the lead cutting beam under an external force;

[0009] The cutting module includes a cylinder and a moving cutter head disposed on one side of the capacitor placement seat. The cylinder block of the cylinder is fixed on the workbench, and the telescopic column of the cylinder is detachably connected to the moving cutter head. The height of the cutter head end of the moving cutter head is flush with the bottom edge of the guide pin truncation beam, and the moving cutter head horizontally displaces under the action of the telescopic column of the cylinder and contacts the bottom edge of the guide pin truncation beam.

[0010] Preferably, a vertical plate notch is provided at the upper part of the fixed vertical plate, the guide pin truncation beam is horizontally fixed in the vertical plate notch, and the side of the bending plate, the guide pin truncation beam and the fixed vertical plate facing the block-shaped pressing head are flush.

[0011] Preferably, guide pin avoidance grooves corresponding to the capacitor guide pins one by one are provided at the upper edge of the bending plate.

[0012] Preferably, fixed vertical grooves are provided on the two vertical sides of the fixed vertical plate. Vertical adjustment blocks are vertically downwardly connected to both sides of the capacitor placement plate, and the vertical adjustment blocks are slidably matched in the corresponding fixed vertical grooves on the corresponding side. Threaded adjustment block fixing holes are provided oppositely on the two vertical adjustment blocks.

[0013] Preferably, on the vertical surface of the bending plate facing the block-shaped pressing head, a rectangular recessed area is concave, and its width is greater than the maximum distance between the guide pin avoidance grooves.

[0014] Preferably, a pressing head roller is rotatably connected to the bottom of the block-shaped pressing head, and the distance between the outer periphery of the pressing head roller and the bending plate is equal to the diameter of the capacitor guide pin.

[0015] Preferably, a slide rail is fixed between the fixed vertical plate and the cylinder. The length and direction of the slide rail match the movement track of the moving cutter head. A slider is fixed to the bottom surface of the moving cutter head, and the slider is slidably matched on the slide rail.

[0016] Preferably, truncation beam fixing blocks are connected to both ends of the guide pin truncation beam, and the truncation beam fixing blocks are bolted to the side of the fixed vertical plate facing the block-shaped pressing head. The distance between the two truncation beam fixing blocks is greater than the width of the moving cutter head.

[0017] Preferably, the distance between the two truncation beam fixing blocks is less than the width of the bottom of the block-shaped pressing head.

[0018] The present utility model has at least the following beneficial effects:

[0019] The present utility model adopts a cooperation method of a pressing head assembly and a cutting module, which can conveniently truncate the guide pins after bending them, greatly improving the production efficiency.

[0020] Other advantages, objects and features of the present utility model will be partially reflected by the following description, and partially will also be understood by those skilled in the art through the research and practice of the present invention. Description of the Drawings

[0021] Figure 1 It is a schematic diagram of the overall capacitor bending and broken needle device in a technical solution of the present utility model;

[0022] Figure 2 It is a schematic diagram of the guide needle bending process in a technical solution of the present utility model;

[0023] Figure 3 It is a schematic diagram of the disassembly of the capacitor placement rack in a technical solution of the present utility model;

[0024] Figure 4 It is a schematic diagram of the pressure head assembly in a technical solution of the present utility model;

[0025] Figure 5 It is a schematic diagram of the cutting module in a technical solution of the present utility model;

[0026] Figure 6 It is a schematic diagram of the fixed vertical plate in a technical solution of the present utility model;

[0027] Figure 7 It is a schematic diagram of the capacitor placement plate in a technical solution of the present utility model;

[0028] Figure 8 It is a schematic diagram of the fixed knife groove block in a technical solution of the present utility model.

[0029] Legend: 1 - Workbench, 2 - Block-shaped pressure head, 21 - Pressure head roller, 210 - Roller shaft, 3 - Capacitor placement seat, 31 - Fixed vertical plate, 310 - Vertical plate notch, 311 - Vertical plate fixing seat, 312 - Fixed vertical groove, 32 - Capacitor placement plate, 321 - Bending plate, 3211 - Guide needle avoidance groove, 3212 - Rectangular depression area, 322 - Vertical adjustment block, 3220 - Adjustment block fixing hole, 33 - Guide needle truncation beam, 331 - Truncation beam fixing block, 332 - Limit cross beam, 34 - Fixed bolt, 4 - Capacitor, 41 - Capacitor guide needle, 5 - Cylinder, 51 - Cylinder fixing seat, 50 - Cylinder push plate, 6 - Moving knife head, 61 - Moving knife head fixing block, 7 - Slide rail, 71 - Slide rail fixing seat, 72 - Slide block. Detailed Embodiment

[0030] The following further describes the present utility model in detail with reference to the drawings, so that those skilled in the art can implement it according to the description in the specification.

[0031] It should be understood that terms such as "having", "comprising", and "including" used herein do not exclude the presence or addition of one or more other elements or combinations thereof.

[0032] It should be noted that the experimental methods described in the following embodiments are all conventional methods unless otherwise specified, and the components can be obtained from commercial channels unless otherwise specified; in the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "connected", and "set" should be understood in a broad sense. For example, they can be fixedly connected and set, or detachably connected and set, or integrally connected and set. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The orientation or positional relationship indicated by the terms "transverse", "longitudinal", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.

[0033] As Figures 1 to 8 shown, the technical solution of the present application provides a capacitor bending and broken needle device, including: a workbench 1; a capacitor placement seat 3, which includes a fixed vertical plate 31, a capacitor placement plate 32, and a guide needle truncation beam 33. The fixed vertical plate 31 is fixed on the workbench 1, the capacitor placement plate 32 is detachably connected to the top of the fixed vertical plate 31, a bending plate 321 is provided upward at the edge of the capacitor placement plate 32, and the guide needle truncation beam 33 is detachably connected to one side of the fixed vertical plate 31. Among them, the vertical surface of the bending plate 321 far from the capacitor placement plate 32 is flush with the vertical surface of the guide needle truncation beam 33 far from the fixed vertical plate 31; a block-shaped press head 2 is provided on one side of the capacitor placement seat 3, and the horizontal distance between the block-shaped press head 2 and the bending plate 321 is equal to the diameter of the capacitor guide needle 41. The block-shaped press head 2 is vertically translated from above the bending plate 321 to the guide needle truncation beam 33 under an external force; a cutting module, including a cylinder 5 and a moving cutter head 6 provided on one side of the capacitor placement seat 3. The cylinder seat of the cylinder 5 is fixed on the workbench 1, and the telescopic column of the cylinder 5 is detachably connected to the moving cutter head 6. The height of the cutter head end of the moving cutter head 6 is flush with the bottom edge of the guide needle truncation beam 33, and the moving cutter head 6 horizontally displaces and contacts the bottom edge of the guide needle truncation beam 33 under the action of the telescopic column of the cylinder 5.

[0034] In this technical solution, several fixing holes are provided on the upper surface of the workbench 1. A vertical plate fixing base 311 is provided at the bottom of the fixed vertical plate 31, and a bolt hole is provided thereon. The vertical plate fixing base 311 is fixed to the workbench 1 by bolts. The capacitor placement plate 32 can be connected to the fixed vertical plate 31 by bolts. Among them, the capacitor 4 is placed on the capacitor placement plate 32 by an external manipulator structure or manually, and the capacitor lead 41 horizontally extends out of the bending plate 321 and is placed on the bending plate 321. A cylinder or other form of transmission device is provided at the top of the block-shaped press head 2 to enable it to perform vertical reciprocating movement. When the block-shaped press head 2 moves vertically, it forces the capacitor lead 41 to bend downward with the contact point between it and the bending plate 321 as the bending point, and contacts the vertical surface of the lead cutting beam 33. When the press head block 2 is lifted, the bent capacitor lead 41 remains in contact with the lead cutting beam 33.

[0035] In this technical solution, the cylinder block of the cylinder 5 is fixed to the workbench 1 through a cylinder fixing base 51. The telescopic column of the cylinder 5 faces the direction of the capacitor placement seat 3. The end of the telescopic column of the cylinder 5 is detachably connected to a cylinder push plate 50. The moving cutter head 6 is a wedge-shaped block with a sharpened end and a horizontal upper surface. The sharpened cutter head end faces the capacitor placement seat 3. The rear part of the moving cutter head 6 is a moving cutter head fixing block 61, which can be detachably connected to the cylinder push plate 50 by bolts. Optionally, the height of the moving cutter head 6 can be adjusted by adjusting the fixing position of the moving cutter head fixing block 61 on the cylinder push plate 50 or adjusting the height of the cylinder fixing base 51. The telescopic column of the cylinder 5 horizontally pushes the moving cutter head 6. The end of the moving cutter head 6 and the lower edge of the lead cutting beam 33 jointly cut off the bent capacitor lead 41. At this time, the manipulator or manual labor takes away the processed capacitor 4 and places the next capacitor 4 flat on the capacitor placement plate 32. The reciprocating vertical movement of the block-shaped press head 2 and the reciprocating pushing and pulling action of the cylinder 5 on the moving cutter head 6 involved in the process of the capacitor lead 41 from straight to bent and then to cut off are common practices in automated operations. Using this device can greatly improve production efficiency.

[0036] In another technical solution, a vertical plate notch 310 is provided in the upper part of the fixed vertical plate 31. The lead cutting beam 33 is horizontally fixed in the vertical plate notch 310. The bending plate 321, the lead cutting beam 33, and the side of the fixed vertical plate 31 facing the block-shaped press head 2 are flush. In this technical solution, the fixed vertical plate 31 is a plate body with a certain thickness. Among them, the capacitor placement plate 32 is located at the top or one side of the fixed vertical plate 31. The lead cutting beam 33 is connected to the fixed vertical plate 31 by bolts.

[0037] In another technical solution, a guide pin avoidance groove 3211 corresponding to each capacitor guide pin 41 is formed in the upper edge of the bending plate 321. When the capacitor 4 is placed, the capacitor guide pins 41 can naturally fall into the guide pin avoidance grooves 3211, so that the capacitor guide pins 41 can be prevented from having horizontal displacement due to other factors during the bending process, resulting in deviation of the length after truncation.

[0038] In another technical solution, fixing vertical grooves 312 are formed in the vertical sides on both sides of the fixed vertical plate 31. Vertical adjustment blocks 322 are vertically and downwardly connected to both sides of the capacitor placement plate 32. The vertical adjustment blocks 322 are slidably matched in the corresponding fixing vertical grooves 312. Threaded adjustment block fixing holes 3220 are formed in the two vertical adjustment blocks 322 opposite to each other. When adjusting the installation height of the capacitor placement plate 32, first lift the capacitor placement plate 32 along the fixing vertical groove 312. After the capacitor placement plate 32 is lifted to an appropriate height, a fixing pin with a matching thread is pushed against the vertical surface of the fixing vertical groove 312 through the adjustment block fixing hole 3220 to complete the fixation. Optionally, a plurality of pin holes which are arranged at intervals and have the same diameter as the adjustment block fixing hole 3220 can be formed in the fixing vertical groove 312. After the capacitor placement plate 32 is lifted to an appropriate height, the fixing pin is passed through the adjustment block fixing hole 3220 and the pin hole to complete the fixation.

[0039] In another technical solution, a rectangular depression area 3212 is recessed in the vertical surface of the bending plate 321 facing the block-shaped pressing head 2, and the width thereof is greater than the maximum distance between the guide pin avoidance grooves 3211. During the downward bending process of the capacitor guide pins 41, it is prevented from being in force contact with the side wall of the bending plate 321, so that after the block-shaped pressing head 2 is lifted, the capacitor guide pins 41 are bent back after the force is released, resulting in inaccurate truncation positions.

[0040] In another technical solution, a pressing head roller 21 is rotatably connected to the bottom of the block-shaped pressing head 2. The distance between the outer circumference of the pressing head roller 21 and the bending plate 321 is equal to the diameter of the capacitor guide pin 41. A strip-shaped groove is formed at the bottom end of the block-shaped pressing head 2. The pressing head roller 21 is connected to the block-shaped pressing head 2 through a roller shaft 210. During the downward pressing process of the block-shaped pressing head 2, the pressing head roller 21 is always in contact with the capacitor guide pins 41. The pressing head roller 21 only generates a downward force on the capacitor guide pins 41 to avoid any friction and also avoid scratching the coating on the capacitor guide pins 41.

[0041] In another technical solution, a slide rail 7 is fixed between the fixed vertical plate 31 and the cylinder 5. The length and direction of the slide rail 7 match the movement track of the moving cutter head 6. A slider 72 is fixed to the bottom surface of the moving cutter head 6. The slider 72 is slidably matched on the slide rail 7. The slide rail 7 is fixed to the workbench 1 by a plurality of slide rail fixing seats 71 with adjustable heights. While the moving cutter head 6 is pushed by the cylinder 5, it is restricted by the lower slider 72 below to avoid displacement in other directions outside the movement track, ensuring that the top surface of the moving cutter head 6 is always flush with the lower edge of the guide pin cutting beam 33 during the reciprocating push and pull process, and ensuring that the capacitor guide pin 41 is accurately cut off.

[0042] In another technical solution, a cutting beam fixing block 331 is connected to each end of the guide pin cutting beam 33. The cutting beam fixing block 331 is bolted to the side of the fixed vertical plate 31 facing the block-shaped pressing head 2. The distance between the two cutting beam fixing blocks 331 is greater than the width of the moving cutter head 6. In this technical solution, a through hole is provided in the cutting beam fixing block 331, and a fixing bolt 34 is used to connect the cutting beam fixing block 331 and the fixed vertical plate 31. The end of the moving cutter head 6 can pass through between the two cutting beam fixing blocks 331 and extend forward until it contacts the guide pin cutting beam 33. Optionally, a limiting cross beam 332 is connected below the guide pin cutting beam 33 between the cutting beam fixing blocks 331. The moving cutter head 6 is a wedge block with a horizontal top and an inclined bottom. When it continues to move forward after cutting off the capacitor guide pin 41, the limiting cross beam 332 plays a role in blocking the inclined bottom surface of the moving cutter head 6.

[0043] In another technical solution, the distance between the two cutting beam fixing blocks 331 is less than the width of the bottom of the block-shaped pressing head 2, and the downward movement of the block-shaped pressing head 2 is blocked by the cutting beam fixing blocks 331.

[0044] The number of components and the processing scale described here are used to simplify the description of the present invention. The application, modification, and variation of the present invention are obvious to those skilled in the art.

[0045] Although the embodiments of the present invention have been disclosed as above, it is not limited to the applications listed in the specification and embodiments. It can be fully applied to various fields suitable for the present invention. For those familiar with the field, additional modifications can be easily made. Therefore, without departing from the general concept defined by the claims and the equivalent scope, the present invention is not limited to specific details and the illustrated and described examples here.

Claims

1. A capacitor pin bending and breaking device, characterized in that: include: Workbench (1); A capacitor placement seat (3), comprising a fixed vertical plate (31), a capacitor placement plate (32) and a guide needle cut-off beam (33), wherein the fixed vertical plate (31) is fixed on a workbench (1), the capacitor placement plate (32) is detachably connected to the top of the fixed vertical plate (31), a bending plate (321) is provided on the edge of the capacitor placement plate (32) facing upward, and the guide needle cut-off beam (33) is detachably connected to one side of the fixed vertical plate (31), wherein the vertical surface of the bending plate (321) away from the capacitor placement plate (32) is flush with the vertical surface of the guide needle cut-off beam (33) away from the fixed vertical plate (31); A block pressure head (2) is arranged on one side of the capacitor placement seat (3); the horizontal distance between the block pressure head (2) and the bending plate (321) is equal to the diameter of the capacitor guide pin (41); the block pressure head (2) is vertically translated from above the bending plate (321) to the guide pin truncation beam (33) under external force; The cutting module comprises a cylinder (5) and a movable cutter head (6) arranged on one side of the capacitor placement seat (3); the cylinder seat of the cylinder (5) is fixed on the workbench (1); the telescopic column of the cylinder (5) is detachably connected to the movable cutter head (6); the height of the cutter head end of the movable cutter head (6) is flush with the bottom edge of the guide needle cutting beam (33); the movable cutter head (6) is horizontally displaced under the action of the telescopic column of the cylinder (5) and contacts the bottom edge of the guide needle cutting beam (33).

2. The capacitor pin bending and breaking device according to claim 1, characterized in that: A plate recess (310) is provided on the upper portion of the fixed plate (31), the guide needle cut-off beam (33) is horizontally fixed in the plate recess (310), and the bending plate (321), the guide needle cut-off beam (33) and the fixed plate (31) are flush with one side of the block-shaped pressure head (2).

3. The capacitor pin bending and breaking device according to claim 2, characterized in that: The upper edge of the bending plate (321) is provided with guide pin avoidance grooves (3211) corresponding one-to-one to the capacitor guide pins (41).

4. The capacitor pin bending and breaking device according to claim 2, characterized in that: The two vertical sides of the fixed vertical plate (31) are provided with fixed vertical grooves (312), and the two sides of the capacitor placement plate (32) are each vertically connected downwardly with a vertical adjustment block (322), and the vertical adjustment block (322) is matched and slidable in the fixed vertical groove (312) on the corresponding side, and the two vertical adjustment blocks (322) are oppositely provided with threaded adjustment block fixing holes (3220).

5. The capacitor pin bending and breaking device according to claim 3, characterized in that: The vertical surface of the bending plate (321) facing the block-shaped pressure head (2) is concave with a rectangular recessed area (3212), the width of which is greater than the maximum spacing between the guide needle avoidance grooves (3211).

6. The capacitor pin bending and breaking device according to claim 2, characterized in that: The bottom of the block-shaped pressure head (2) is rotatably connected to a pressure head roller (21), and the distance between the outer periphery of the pressure head roller (21) and the bending plate (321) is equal to the diameter of the capacitor guide pin (41).

7. The capacitor pin bending and breaking device according to claim 1, characterized in that: A slide rail (7) is fixed between the fixed vertical plate (31) and the cylinder (5), the length and direction of the slide rail (7) match the moving track of the movable cutter head (6), a slider (72) is fixed on the bottom surface of the movable cutter head (6), and the slider (72) matches and slides on the slide rail (7).

8. The capacitor pin bending and breaking device according to claim 6, characterized in that: Both ends of the guide needle truncation beam (33) are connected to truncation beam fixing blocks (331), and the truncation beam fixing blocks (331) are bolted to a side of the fixed vertical plate (31) facing the block-shaped pressure head (2), and the distance between the two truncation beam fixing blocks (331) is greater than the width of the movable cutter head (6).

9. The capacitor pin bending and breaking device according to claim 8, characterized in that: The distance between the two truncated beam fixing blocks (331) is smaller than the width of the bottom of the block-shaped pressing head (2).

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