Cable double-station cutting, stripping and beating all-in-one machine

By designing a cable dual-station cutting and peeling machine, the problem of combining multiple equipment in the existing technology is solved, and the one-time processing and forming of terminal wires of different specifications is realized, which improves production efficiency and reduces costs.

CN223023811UActive Publication Date: 2025-06-24安徽日臻智能设备有限公司
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Patent Information

Application Number
CN202422187997.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-06-24
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

When processing terminal wires containing terminals of different specifications, multiple equipment is required to be used in combination, resulting in complex processing processes, large equipment space and low production efficiency.

Method used

A cable double-station cutting and peeling machine is designed, including a base, a cutting and peeling mechanism, an end mechanism and a wire transport mechanism, which can realize the cutting, peeling, end and connecting processing of wire materials on one device.

Benefits of technology

The one-time processing and forming of end wires of terminals of different specifications is realized, which simplifies the processing process, reduces production costs, and improves the forming efficiency of end wires.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of end wire processing equipment, and discloses a cable double-station cutting, stripping and beating all-in-one machine which comprises a machine base, and a first cutting and stripping mechanism and a second cutting and stripping mechanism are arranged at the two ends of the machine base respectively. A first terminal crimping mechanism and a second terminal crimping mechanism are sequentially arranged between the first cutting and peeling mechanism and the second cutting and peeling mechanism, the wire conveying mechanism is used for conveying wires, and the wire conveying mechanism comprises a wire conveying driving device, a first wire conveyor and a second wire conveyor; compared with the prior art, the utility model has the following advantages: 1, one-time processing and forming of the end wire containing terminals of different specifications can be realized, the forming process of the end wire is simplified, combined processing of a plurality of devices is not needed, and the production cost of the end wire is effectively reduced; 2, wire conveying mechanisms are arranged at the two ends of the equipment, and the two wire conveying mechanisms are matched to convey wires in sequence, so that the equipment can continuously process the wires, and the forming efficiency of the end wires is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of end wire processing equipment, in particular to a wire and cable double-station cutting, stripping and crimping integrated machine. Background Technique

[0002] An end wire refers to a conductive wire and cable with a conductive terminal crimped at the end of the wire and cable, which is mainly a fitting product for realizing electrical connection. End wires are widely used in electrical components such as new energy charging guns, wireless routers, and transformers.

[0003] In the prior art, when processing a group of end wires with different specifications of terminals, it is often necessary to process and assemble them separately according to the terminal specifications, and finally combine and arrange them into a group before proceeding to the next step of processing. However, this processing method requires the combined use of multiple devices, and it is impossible to realize the one-time connection and forming of terminals with different specifications. The forming process is relatively complex, and the space occupied by the devices used is too large, which is not conducive to production. On the other hand, it will also lead to low production efficiency of the end wires. To solve the above problems, the inventor has made a new utility model. Content of the Utility Model

[0004] The purpose of the utility model is to provide a wire and cable double-station cutting, stripping and crimping integrated machine for the deficiencies of the prior art, which has the characteristics of connection processing and high efficiency.

[0005] To achieve the above purpose, the utility model is a wire and cable double-station cutting, stripping and crimping integrated machine, including a machine base. A first cutting and stripping mechanism and a second cutting and stripping mechanism are respectively arranged at both ends of the machine base. A first crimping end mechanism and a second crimping end mechanism are sequentially arranged between the first cutting and stripping mechanism and the second cutting and stripping mechanism. It also includes a wire transporting mechanism for transporting wire materials. The wire transporting mechanism includes a wire transporting driving device, a first wire transporter, and a second wire transporter. The wire transporting driving device drives the first wire transporter and the second wire transporter to displace. The first wire transporter cooperates with the first cutting and stripping mechanism to process the wire materials. The second wire transporter cooperates with the second cutting and stripping mechanism to process the wire materials. The wire materials are transported by the first wire transporter and the second wire transporter to the first crimping end mechanism and the second crimping end mechanism to crimp the terminals.

[0006] Preferably, both the first cutting and stripping mechanism and the second cutting and stripping mechanism include a lifting driving device, an upper cutting knife device, and a lower cutting knife device. The lifting driving device drives the upper cutting knife device and the lower cutting knife device to move relative to each other to cut the wire materials.

[0007] Preferably, both the first cutting and stripping mechanism and the second cutting and stripping mechanism include a waste collection box.

[0008] Preferably, a wire aligning mechanism for aligning the wire materials is arranged at the front ends of both the first cutting and stripping mechanism and the second cutting and stripping mechanism.

[0009] Preferably, the wire aligning mechanism includes a wire aligning cylinder and a wire aligning plate. A plurality of semi-circular grooves are provided at the top of the wire aligning plate, and the wire aligning cylinder drives the displacement of the wire aligning plate.

[0010] Preferably, both the first wire transporter and the second wire transporter include a wire transporting base and a movable seat. The wire transporting base is slidably connected to the wire transporting driving device, and the wire transporting base is provided with a slide rail and an adjusting cylinder; the movable seat is slidably connected to the slide rail, and the adjusting cylinder drives the movable seat to displace along the direction of the slide rail; a plurality of wire clamping devices are provided at the front end of the movable seat.

[0011] Preferably, a length determining mechanism is further provided at the top of the wire transporting base. The length determining mechanism includes a length determining cylinder and an arc-shaped limiting plate, and the length determining cylinder drives the arc-shaped limiting plate to displace to position the wire.

[0012] Preferably, a wire pay-off reel is further provided at the top of the wire transporting base.

[0013] Preferably, both the first terminal crimping mechanism and the second terminal crimping mechanism include a terminal feeding device, a fixed seat, a pushing device and a crimping device; the terminal feeding device includes a vibrating disc and a conveying track communicated with the vibrating disc; the fixed seat is provided with a pressing table, and the pushing device at least includes a pushing track and a pushing cylinder; the pushing track extends to the pressing table and can be used to receive the terminals transported by the conveying track, the pushing cylinder is connected with a pushing plate, and the pushing cylinder drives the pushing plate to push the terminals to the end of the pushing track along the direction of the pushing track; the crimping device includes a pressing driving device and a crimping head, and the pressing driving device drives the crimping head to crimp the terminals.

[0014] Preferably, a wire guiding device for guiding the wire is provided at the front end of the pressing table; the wire guiding device includes a wire guiding cylinder, a first wire guiding plate and a second wire guiding plate. The first wire guiding plate and the second wire guiding plate are oppositely arranged and can form a tapered wire guiding hole, and the wire guiding cylinder drives the first wire guiding plate and the second wire guiding plate to swing relatively.

[0015] Beneficial effects: Compared with the prior art, the present utility model is a wire and cable double-station cutting, stripping and crimping integrated machine, and the present utility model has the following advantages: 1. It can realize the one-time processing and forming of end wires containing different specifications of terminals, simplify the forming process of end wires, and there is no need to combine multiple devices for processing, effectively reducing the production cost of end wires; 2. Wire transporting mechanisms are provided at both ends of the device, and the two wire transporting mechanisms cooperate to feed wires successively, so that the device can continuously process wires, greatly improving the forming efficiency of end wires. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0017] Figure 2Structural schematic diagram of the first end - punching mechanism and the second end - punching mechanism of the present utility model.

[0018] Figure 3 Structural schematic diagram of the material pressing device of the present utility model.

[0019] Figure 4 Structural schematic diagram of the material pushing device of the present utility model.

[0020] Figure 5 Structural schematic diagram of the wire transporting mechanism of the present utility model.

[0021] Figure 6 Structural schematic diagram of the wire transporter of the present utility model.

[0022] Figure 7 Structural schematic diagram of the cutting and peeling mechanism of the present utility model.

[0023] Figure 8 Structural schematic diagram of the wire aligning device of the present utility model.

[0024] Figure 9 Structural schematic diagram of the wire straightening device of the present utility model.

[0025] Figure 10 Partial enlarged structural schematic diagram of the end - punching mechanism of the present invention.

[0026] Figure 11 Partial enlarged structural schematic diagram of the material pushing device of the present invention.

[0027] Reference numerals include:

[0028] Base - 1, machine table - 11, protective cover - 12, control device - 13, first cutting and peeling mechanism - 2, lifting drive device - 21, upper cutting knife device - 22, lower cutting knife device - 23, waste collection box - 24, wire aligning mechanism - 25, wire aligning cylinder - 251, wire aligning plate - 252, semi - circular groove - 253, second cutting and peeling mechanism - 3, first terminal crimping mechanism - 4, terminal feeding device - 41, vibrating bowl - 411, conveying track - 412, vibrator - 413, fixed seat - 42, pressure feeding table - 421, limit seat - 422, pushing device - 43, pushing track - 431, pushing cylinder - 432, pushing plate - 433, terminal pressing device - 44, pressure feeding drive device - 441, pressure head - 442, second terminal crimping mechanism - 5, wire transporting mechanism - 6, wire transporting drive device - 61, first wire transporter - 62, wire transporting seat - 621, movable seat - 622, slide rail - 623, position - adjusting cylinder - 624, wire clamping device - 625, fixed - length mechanism - 626, fixed - length cylinder - 627, arc - shaped limiting plate - 628, second wire transporter - 63, wire spool - 64, wire guiding device - 7, wire guiding cylinder - 71, first wire guiding plate - 72, second wire guiding plate - 73, tapered wire guiding hole - 74. Detailed implementation mode

[0029] The following combines the attached Figures 1 to 11 to make a detailed description of the present utility model.

[0030] The present utility model is a double - station cable cutting, peeling and crimping integrated machine, including a base 1. The base 1 includes a machine table 11 and a protective cover 12 connected to the machine table 11. The protective cover 12 is provided with a control device 13. At both ends of the base 1, a first cutting and peeling mechanism 2 and a second cutting and peeling mechanism 3 are respectively arranged. Between the first cutting and peeling mechanism 2 and the second cutting and peeling mechanism 3, a first terminal crimping mechanism 4 and a second terminal crimping mechanism 5 are successively arranged. It also includes a wire transporting mechanism 6 for transporting wire materials. The wire transporting mechanism 6 includes a wire transporting drive device 61, a first wire transporter 62 and a second wire transporter 63. When the device is started, the first wire transporter 62 and the second wire transporter 63 respectively transport a group of wire materials to cooperate with each other alternately for terminal crimping at both ends of the machine table 11.

[0031] Compared with the traditional terminal crimping device, the present utility model has the following advantages: 1. It can realize the one - time processing and forming of end - wires with different - specification terminals, simplify the forming process of end - wires, and there is no need to combine multiple devices for processing, effectively reducing the production cost of end - wires; 2. Wire transporting mechanisms are arranged at both ends of the device, and the two wire transporting mechanisms cooperate to feed wires successively, enabling the device to continuously process wire materials and greatly improving the forming efficiency of end - wires.

[0032] In this technical solution, the first cutting and peeling mechanism 2 and the second cutting and peeling mechanism 3 both include a lifting drive device 21, an upper cutting tool device 22, and a lower cutting tool device 23. The lifting drive device 21 drives the upper cutting tool device 22 and the lower cutting tool device 23 to move relative to each other to cut the wire, and when the wire is drawn out of the upper and lower cutting tool devices 23, the leather material is peeled off together. This device can realize the one-time forming of wire end cutting and peeling.

[0033] Preferably, the first cutting and peeling mechanism 2 and the second cutting and peeling mechanism 3 both include a waste collection box 24. The peeled leather material is timely collected centrally through the waste collection box 24 to prevent pollution of the working environment.

[0034] To further improve the stability of wire processing, wire arranging mechanisms 25 for arranging wires are provided at the front ends of the first cutting and peeling mechanism 2 and the second cutting and peeling mechanism 3.

[0035] Preferably, the wire arranging mechanism 25 includes a wire arranging cylinder 251 and a wire arranging plate 252. A plurality of semi-circular grooves 253 are provided at the top of the wire arranging plate 252. After each wire is placed in the semi-circular groove 253, the wire arranging cylinder 251 drives the wire arranging plate 252 to move backward to straighten the wire. This embodiment has a simple structure and low cost.

[0036] In this technical solution, the first wire transporter 62 and the second wire transporter 63 both include a wire transporting seat 621 and a movable seat 622. The wire transporting seat 621 is slidably connected to the wire transporting drive device 61, and the wire transporting seat 621 is provided with a slide rail 623 and an adjusting cylinder 624; the movable seat 622 is slidably connected to the slide rail 623, and the adjusting cylinder 624 drives the movable seat 622 to displace along the direction of the slide rail 623; a plurality of wire clamping devices 625 are provided at the front end of the movable seat 622. The wire clamping devices 625 at the front end of the movable seat 622 are used to clamp the wire. The wire transporting drive device 61 drives the wire clamping devices 625 to displace along the X-axis direction, and the adjusting cylinder 624 drives the wire clamping devices 625 to displace along the Y-axis direction to realize the flexible adjustment of the wire clamping devices 625. A wire paying-off reel 64 is further provided at the top of the wire transporting seat 621 to collect the tail of the wire so as not to affect the wire transporting action of the wire transporter.

[0037] Preferably, a length determining mechanism 626 is further provided at the top end of the wire transporting seat 621. The length determining mechanism 626 includes a length determining cylinder 627 and an arc-shaped limiting plate 628. The length determining cylinder 627 drives the arc-shaped limiting plate 628 to displace to position the wire. A single charging gun cable contains multiple conductive wires. The conductive wires that need to be crimped with terminals are pulled out from the main cable. When the length of the wire pulled out reaches the specified length, the length determining cylinder 627 is activated to drive the arc-shaped groove of the arc-shaped limiting plate 628 to abut and clamp the main cable to ensure that the initial processing lengths of the wires are consistent.

[0038] As an embodiment, the first terminal crimping mechanism 4 and the second terminal crimping mechanism 5 both include a terminal feeding device 41, a fixed seat 42, a pusher device 43, and a crimping device 44; the terminal feeding device 41 includes a vibrating bowl 411 and a conveying track 412 communicating with the vibrating bowl 411; the fixed seat 42 is provided with a pressure plate 421, and the pusher device 43 at least includes a pusher track 431 and a pusher cylinder 432; the pusher track 431 extends to the pressure plate 421 and can be used to receive the terminals conveyed by the conveying track 412, the pusher cylinder 432 is connected with a pusher plate 433, and the pusher cylinder 432 drives the pusher plate 433 to push the terminal to the end of the pusher track 431 along the direction of the pusher track 431; the crimping device 44 includes a pressure driving device 441 and a crimping head 442, and the pressure driving device 441 drives the crimping head 442 to crimp the terminal.

[0039] The working principles of the first terminal crimping mechanism 4 and the second terminal crimping mechanism 5 are the same. The working principle is as follows: the vibrating bowl 411 vibrates to gradually convey the terminals out along the conveying track 412. When the terminals reach the end of the conveying track 412, they fall into the middle of the pusher track 431. The pusher cylinder 432 drives the pusher plate 433 to push the terminals to the end of the pusher track 431. At this time, the wire is inserted into the terminals from the other side. The pressure driving device 441 is started to drive the crimping head 442 to move downward to crimp the terminals, completing the terminal crimping process.

[0040] As Figure 3 shown, the terminal feeding device 41 further includes a vibrator 413, and the vibrator 413 is arranged below the conveying track 412 for assisting in conveying the terminals.

[0041] Preferably, a limit seat 422 is further arranged at the top of the fixed table, and the limit seat 422 is movably connected with the crimping head 442, so that the displacement process of the crimping head 442 always proceeds along the limit seat 422, and the crimping head 442 does not shake during the crimping process, reducing the terminal crimping error.

[0042] As Figure 3As shown, a wire guiding device 7 for guiding a wire is provided at the front end of the pressure plate 421; the wire guiding device 7 includes a wire guiding cylinder 71, a first wire guiding plate 72 and a second wire guiding plate 73. The first wire guiding plate 72 and the second wire guiding plate 73 are arranged oppositely and can form a conical wire hole 74. Before the wire is placed at the end of the pushing track 431, the wire guiding cylinder 71 drives the first wire guiding plate 72 and the second wire guiding plate 73 to move relatively to form the conical wire hole 74. After the wire passes through the conical wire hole 74, it is further straightened and positioned; after the terminal is crimped, the first wire guiding plate 72 and the second wire guiding plate 73 swing in the up and down directions so that the wire can exit the terminal crimping mechanism. The wire guiding device 7 of this technical solution is used to improve the stability of the wire terminal crimping process, and gradually realize the positioning and fixing of the end of the wire through the conical positioning groove with a gradually decreasing radius.

[0043] The above content is only the preferred embodiment of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation manner and application scope. The content of this specification should not be construed as a limitation to the present invention.

Claims

1. A cable double-station cutting, stripping and punching machine, comprising a machine base (1), characterized in that: The two ends of the machine base (1) are respectively provided with a first cutting and stripping mechanism (2) and a second cutting and stripping mechanism (3), and a first end-attaching mechanism (4) and a second end-attaching mechanism (5) are sequentially provided between the first cutting and stripping mechanism (2) and the second cutting and stripping mechanism (3); the machine base also includes a wire transport mechanism (6) for transporting wires, and the wire transport mechanism (6) includes a wire transport driving device (61) and a first wire transporter (62) and a second wire transporter (63). The wire transport driving device (61) drives the first wire transporter (62) and the second wire transporter (63) to move, and the first wire transporter (62) cooperates with the first cutting and stripping mechanism (2) to process the wires; the second wire transporter (63) cooperates with the second cutting and stripping mechanism (3) to process the wires; the wires are transported by the first wire transporter (62) and the second wire transporter (63) to the first end-attaching mechanism (4) and the second end-attaching mechanism (5) for crimping terminals.

2. The cable double-station cutting, stripping and punching machine according to claim 1, characterized in that: The first cutting and peeling mechanism (2) and the second cutting and peeling mechanism (3) both comprise a lifting drive device (21) and an upper cutting knife device (22) and a lower cutting knife device (23); the lifting drive device (21) drives the upper cutting knife device (22) and the lower cutting knife device (23) to move relative to each other to cut the wire material.

3. The cable double-station cutting, stripping and punching machine according to claim 2, characterized in that: The first cutting and peeling mechanism (2) and the second cutting and peeling mechanism (3) both comprise a waste collection box (24).

4. The cable double-station cutting, stripping and punching machine according to claim 2, characterized in that: The front ends of the first cutting and peeling mechanism (2) and the second cutting and peeling mechanism (3) are both provided with a wire-winding mechanism (25) for arranging the wires.

5. The cable double-station cutting, stripping and punching machine according to claim 4, characterized in that: The wire-winding mechanism (25) comprises a wire-winding cylinder (251) and a wire-winding plate (252). A plurality of semicircular grooves (253) are arranged at the top of the wire-winding plate (252). The wire-winding cylinder (251) drives the wire-winding plate (252) to move.

6. The cable double-station cutting, stripping and punching machine according to claim 1, characterized in that: The first wire transporter (62) and the second wire transporter (63) both include a wire transport seat (621) and a movable seat (622); the wire transport seat (621) is slidably connected to the wire transport driving device (61); the wire transport seat (621) is provided with a slide rail (623) and a positioning cylinder (624); the movable seat (622) is slidably connected to the slide rail (623), and the positioning cylinder (624) drives the movable seat (622) to move along the direction of the slide rail (623); a plurality of wire clamping devices (625) are provided at the front end of the movable seat (622).

7. The cable double-station cutting, stripping and punching machine according to claim 6, characterized in that: The top of the wire transport seat (621) is also provided with a fixed length mechanism (626), and the fixed length mechanism (626) includes a fixed length cylinder (627) and an arc-shaped limiting plate (628), and the fixed length cylinder (627) drives the arc-shaped limiting plate (628) to displace and locate the position of the wire.

8. The cable double-station cutting, stripping and punching machine according to claim 6, characterized in that: A wire pay-off drum (64) is also provided on the top of the wire transport seat (621).

9. The cable double-station cutting, stripping and punching machine according to claim 1, characterized in that: The first terminal beating mechanism (4) and the second terminal beating mechanism (5) both comprise a terminal feeding device (41), a fixing seat (42), a material pushing device (43) and a terminal pressing device (44); The terminal feeding device (41) comprises a vibration disk (411) and a conveying track (412) connected to the vibration disk (411); the fixed seat (42) is provided with a pressing table (421); the pushing device (43) comprises at least a pushing track (431) and a pushing cylinder (432); the pushing track (431) extends to the pressing table (421) and is used to receive the terminal transported by the conveying track (412); the pushing cylinder (432) is connected to a pushing plate (433); the pushing cylinder (432) drives the pushing plate (433) to push the terminal to the end of the pushing track (431) along the direction of the pushing track (431); The terminal pressing device (44) comprises a material pressing driving device (441) and a pressing head (442), and the material pressing driving device (441) drives the pressing head (442) to press the terminal.

10. The cable double-station cutting, stripping and punching machine according to claim 9, characterized in that: A wire guide device (7) for guiding the wire is arranged at the front end of the pressing table (421); the wire guide device (7) comprises a wire cylinder (71) and a first wire plate (72) and a second wire plate (73); the first wire plate (72) and the second wire plate (73) are arranged opposite to each other and can form a tapered wire hole (74); the wire cylinder (71) drives the first wire plate (72) and the second wire plate (73) to swing relative to each other.