Adjustable destaticizing ion air knife
By designing an adjustable electrostatic ion blower and adjusting the size and angle of the air outlet using the adjustment knob, the existing electrostatic removal methods are solved, and better electrostatic removal and dust removal effects are achieved.
Patent Information
- Application Number
- CN202421660039.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-13
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-13
AI Technical Summary
The existing electrostatic removal methods have problems such as short distance to remove static electricity, low efficiency, and safety hazards in environments where dust is too humid, and the opening of the ion air knife cannot be adjusted, resulting in poor electrostatic removal effect.
An adjustable electrostatic destatic ion air knife is designed, and the size and angle of the air outlet are adjusted through the adjustment knob of the air knife cover plate and the bottom plate of the air knife, thereby adjusting the air volume and direction of the ionic air and improving the electrostatic destatic effect.
By adjusting the size and angle of the air outlet, the effect of static electricity removal and dust removal is significantly improved, and the safety and efficiency under different environmental conditions are enhanced.
Smart Images

Figure CN223024635U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of static elimination equipment, in particular to an adjustable static elimination ion air knife. Background Art
[0002] Static electricity is a charge in a static state. Static electricity is not static electricity but electricity that temporarily stays somewhere macroscopically. There are many hazards of static electricity. In industrial production, especially in electronic production and processing and flammable and explosive production sites, static electricity protection should be highly emphasized. In the process of industrial production and processing, plastics, glass, powder, etc. are prone to generate static electricity during the processing production process. Parts that generate static electricity are prone to adsorb dust, and components adsorb each other during the product assembly process, which causes great harm to production and transportation.
[0003] Currently, the existing method for static electricity elimination is to directly connect an electrode to an ion high-voltage power line to form a static elimination rod, and the air is ionized by power-on to generate positive and negative ions. The charged parts need to be in close contact to achieve the static elimination effect. The static elimination distance is short, the efficiency is low, and there is a discharge phenomenon in a dusty and humid environment, posing a safety hazard. The opening of the current ion air knife is fixed and not adjustable, resulting in poor static elimination effect. Summary of the Utility Model
[0004] Based on this, the utility model provides an adjustable static elimination ion air knife, which can adjust the size of the air outlet of the air knife according to the usage situation, so as to adjust the air volume of the ion air knife and make the static elimination effect better.
[0005] In order to achieve the purpose of the utility model, the utility model adopts the following technical solutions:
[0006] An adjustable static elimination ion air knife includes an air knife cover plate, an air knife bottom plate, fixing screws for fixing the air knife cover plate and the air knife bottom plate, an adjusting knob for adjusting the position between the air knife cover plate and the air knife bottom plate, and an ion generator fixedly arranged on the air knife bottom plate. The air knife cover plate is provided with a circular threaded hole, the air knife bottom plate is provided with a U-shaped threaded hole, the fixing screws sequentially pass through the circular threaded hole and the U-shaped threaded hole. One side of the air knife cover plate close to the air knife bottom plate is provided with a rack, and the air knife bottom plate is provided with an adjusting knob passing through it, and the adjusting knob meshes with the rack.
[0007] Wherein, the ion generator includes an ionization generating tank, plastic blocks arranged on both sides of the ionization generating tank, electrode needles arranged between the plastic blocks on both sides, and high-voltage wires for powering the electrode needles.
[0008] Wherein, the air knife cover plate is provided with an air inlet pipe, and the air inlet pipe is provided with a regulating valve.
[0009] Among them, the air knife cover plate is provided with an air inlet and a plurality of air outlets. The air inlet is communicated with the air outlets. The air outlets are located on the side of the air knife cover plate close to the air knife bottom plate, and the air inlet pipe is connected to the air inlet.
[0010] Among them, a wind groove is recessed on one side surface of the air knife cover plate close to the air knife bottom plate. The wind groove includes a first short inclined surface and a first long inclined surface. The first short inclined surface is connected to the first long inclined surface, and the first short inclined surface is close to the air outlet side.
[0011] Among them, the ratio of the length of the first short inclined surface to the length of the first long inclined surface is 0.8 - 1:5 - 10.
[0012] Among them, the depth of the wind groove is 0.001 mm - 0.05 mm.
[0013] The beneficial effect of the present utility model lies in that: the adjustable static elimination ion air knife of the present utility model includes an air knife cover plate, an air knife bottom plate and an ion generator. The air knife cover plate is provided with a circular threaded hole, and the air knife bottom plate is provided with a U-shaped threaded hole. The fixing screw passes through the circular threaded hole and is inserted into the U-shaped threaded hole, so that the air knife cover plate and the air knife bottom plate are fixedly connected relatively. A rack is provided on one side of the air knife cover plate located on the air knife bottom plate, and the air knife bottom plate is provided with an adjusting knob, and the adjusting knob is engaged with the rack. When adjusting the air outlet, rotate the adjusting knob to move the air knife cover plate relative to the air knife bottom plate, so as to control the extension amount of the air knife cover plate extending out of the air knife bottom plate, and further control the size and angle of the air outlet, so that the air outlet is aligned with the product, and the static elimination and dust removal effect is better. Description of the Drawings
[0014] Figure 1 is a schematic structural view of the adjustable static elimination ion air knife of the present utility model;
[0015] Figure 2 is a schematic side view structural view of the adjustable static elimination ion air knife of the present utility model;
[0016] Figure 3 is an assembly schematic view of the air knife cover plate and the air knife bottom plate of the present utility model;
[0017] Figure 4 is an exploded structural view of the air knife cover plate and the air knife bottom plate of the present utility model;
[0018] Figure 5 is another exploded structural view of the air knife cover plate and the air knife bottom plate of the present utility model;
[0019] Figure 6 is a schematic structural view of the air knife cover plate of the present utility model.
[0020] 1. Air knife cover plate; 11. Rack; 12. Air groove; 121. First short inclined plane; 122. First long inclined plane; 13. Air inlet pipe; 14. Regulating valve; 15. Air inlet; 16. Air outlet; 2. Air knife bottom plate; 3. Fixing screw; 4. Adjusting knob; 5. Ion generator; 51. Ionization generating tank; 52. Plastic block; 53. Electrode needle; 54. High-voltage wire. Detailed implementation manners
[0021] For the convenience of understanding the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The preferred embodiments of the present utility model are shown in the drawings. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure content of the present utility model more thorough and comprehensive.
[0022] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time.
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs. The terms used in the description of the present utility model in this specification are only for the purpose of describing specific embodiments and are not intended to limit the present utility model.
[0024] As Figures 1 to 6 shown, an adjustable static elimination ion air knife in this embodiment includes an air knife cover plate 1, an air knife bottom plate 2, a fixing screw 3 for fixing the air knife cover plate 1 and the air knife bottom plate 2, an adjusting knob 4 for adjusting the position between the air knife cover plate 1 and the air knife bottom plate 2, and an ion generator 5 fixedly arranged on the air knife bottom plate 2. The air knife cover plate 1 is provided with a circular threaded hole, and the air knife bottom plate 2 is provided with a U-shaped threaded hole. The fixing screw 3 sequentially passes through the circular threaded hole and the U-shaped threaded hole. One side of the air knife cover plate 1 close to the air knife bottom plate 2 is provided with a rack 11, and the air knife bottom plate 2 is provided with an adjusting knob 4 passing through it. The adjusting knob 4 meshes with the rack 11. The adjustable static elimination ion air knife in this embodiment includes the air knife cover plate 1 and the air knife bottom plate 2. The fixing screw 3 passes through the circular threaded hole and the U-shaped threaded hole, so that the air knife cover plate 1 and the air knife bottom plate 2 are relatively fixedly connected, and the air knife bottom plate 2 can move relatively along the U-shaped threaded hole, which is convenient for the adjustment of the adjusting knob 4. Specifically, the air knife cover plate 1 is provided with a rack 11, and the air knife bottom plate 2 is provided with an adjusting knob 4 passing through it. The adjusting knob 4 is provided with teeth, and the teeth mesh with the rack 11. By rotating the adjusting knob 4, the rack 11 rotates along the adjusting knob 4, thereby driving the air knife cover plate 1 to move, so as to adjust the size of the air outlet 16 and make the static elimination effect better.
[0025] The adjustable static elimination ion air knife of the utility model comprises an air knife cover plate 1, an air knife bottom plate 2 and an ion generator 5. The air knife cover plate 1 is provided with a circular threaded hole, and the air knife bottom plate 2 is provided with a U-shaped threaded hole. A fixing screw 3 passes through the circular threaded hole and is inserted into the U-shaped threaded hole, so that the air knife cover plate 1 and the air knife bottom plate 2 are fixedly connected relatively. A rack 11 is arranged on one side of the air knife cover plate 1 facing the air knife bottom plate 2, and the air knife bottom plate 2 is provided with an adjusting knob 4 which meshes with the rack 11. When adjusting the air outlet 16, rotate the adjusting knob 4 to move the air knife cover plate 1 relative to the air knife bottom plate 2, so as to control the extending amount of the air knife cover plate 1 extending out of the air knife bottom plate 2, and further control the size of the air outlet 16, making the static elimination and dust removal effect better.
[0026] As Figure 1 shown, the ion generator 5 of this embodiment comprises an ionization generating tank 51, plastic blocks 52 arranged on both sides of the ionization generating tank 51, electrode needles 53 arranged between the plastic blocks 52 on both sides and a high-voltage wire 54 for powering the electrode needles 53. The high-voltage wire 54 is electrically connected to the electrode needles 53 and can provide a high voltage capable of generating ionization for the electrode needles 53. The plastic blocks 52 arranged at intervals on both sides have insulation properties, which can avoid the generation of electric arcs between the plurality of electrode needles 53 and ensure the safety performance of the ion generator 5. Preferably, the material of the electrode needles 53 is tungsten metal or tungsten alloy.
[0027] As Figures 3 to 5 shown, a wind groove 12 is recessed on one side of the air knife cover plate 1 close to the air knife bottom plate 2. The wind groove 12 comprises a first short inclined surface 121 and a first long inclined surface 122 which are connected. The first short inclined surface 121 is close to the air outlet 16. Both the first short inclined surface 121 and the first long inclined surface 122 are inclined, so that the air at the air outlet 16 is blown out at a certain inclined angle. At the same time, the air knife cover plate 1 can move relative to the air knife bottom plate 2, so as to adjust the extending length of the air outlet 16, and further adjust the size and angle of the air outlet 16, which is convenient for static elimination and dust removal of products.
[0028] As Figure 3As shown, the ratio of the length of the first short inclined surface 121 to the length of the first long inclined surface 122 in this embodiment is 0.8 - 1:5 - 10. The first short inclined surface 121 has a relatively inclined inclined surface, which can adjust the air outlet angle of the air outlet 16. The length of the first short inclined surface 121 is shorter. After the air knife cover plate 1 is moved out a certain length by adjusting the knob 4, the first short inclined surface 121 is completely extended. When the adjusting knob 4 is rotated continuously, the first long inclined surface 122 will extend, thereby changing the angle and air volume of the air outlet 16. Specifically, the ratio of the length of the first short inclined surface 121 to the length of the first long inclined surface 122 can be 0.8:5, 0.8:7, 0.8:9, 0.8:10, 0.9:5, 0.9:7, 0.9:8, 0.9:10, 1:5, 1:6, 1:7, 1:8, 1:9, 1:10.
[0029] As Figure 3 shown, preferably, the depth of the air groove 12 is 0.001 mm - 0.05 mm. Specifically, the depth of the air groove 12 can be 0.001 mm, 0.002 mm, 0.004 mm, 0.005 mm, 0.006 mm, 0.007 mm, 0.008 mm, 0.009 mm, 0.01 mm, 0.02 mm, 0.03 mm, 0.04 mm, 0.05 mm. The bottom surface of the air groove 12 is formed by two inclined surfaces. Therefore, the depth of the air groove 12 changes continuously. At the beginning, the longer the length that the air knife cover plate 1 extends, the deeper the depth of the air groove 12, the thicker the wind force, and the more effective it is to remove heavy dust; when the extended length exceeds the length of the first short inclined surface 121, the depth of the air groove 12 gradually becomes shallower, the wind force is sharper, and it is more effective to remove the static electricity on the product surface.
[0030] As Figure 2 shown, the air knife cover plate 1 of this embodiment is provided with an air inlet pipe 13, and the air inlet pipe 13 is provided with a regulating valve 14. The fan is connected to the air knife cover plate 1 through the air inlet pipe 13, thereby providing continuous air volume to the air knife cover plate 1. The air inlet pipe 13 is provided with a regulating valve 14, and the size of the air inlet volume can be adjusted by rotating the regulating valve 14.
[0031] As Figure 6 shown, the air knife cover plate 1 of this embodiment is provided with an air inlet 15 and a plurality of air outlets 16. The air inlet 15 is communicated with the air outlets 16. The air outlets 16 are located on the side of the air knife cover plate 1 close to the air knife bottom plate 2, and the air inlet pipe 13 is connected to the air inlet 15. The air knife cover plate 1 of this embodiment is provided with a plurality of air outlets 16, making the air outlet more uniform.
[0032] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope recorded in this specification.
[0033] The above-described embodiments merely represent several implementation manners of the present utility model. The description thereof is relatively specific and detailed, but it should not be construed as a limitation to the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several modifications and improvements can still be made, and these all fall within the protection scope of the present utility model. Therefore, the protection scope of the present utility model patent shall be subject to the appended claims.
Claims
1. An adjustable anti-static ion air knife, characterized in that: It includes a wind knife cover, a wind knife base plate, fixing screws for fixing the wind knife cover and the wind knife base plate, an adjusting knob for adjusting the position between the wind knife cover and the wind knife base plate, and an ion generator fixedly arranged on the wind knife base plate, the wind knife cover is provided with a circular threaded hole, the wind knife base plate is provided with a U-shaped threaded hole, the fixing screws are passed through the circular threaded hole and the U-shaped threaded hole in sequence, the wind knife cover is provided with a rack on one side close to the wind knife base plate, the wind knife base plate is passed through an adjusting knob, and the adjusting knob is meshed with the rack.
2. The adjustable static-eliminating ion air knife according to claim 1, characterized in that: The ion generator comprises an ionization generating slot, plastic blocks arranged on both sides of the ionization generating slot, electrode needles arranged between the plastic blocks on both sides, and high-voltage wires used for electrifying the electrode needles.
3. The adjustable static-eliminating ion air knife according to claim 1, characterized in that: The wind knife cover is provided with an air inlet pipe, and the air inlet pipe is provided with a regulating valve.
4. The adjustable static-eliminating ion air knife according to claim 3 is characterized in that: The wind knife cover is provided with an air inlet and a plurality of air outlets, the air inlet is communicated with the air outlet, the air outlet is located on a side of the wind knife cover close to the wind knife bottom plate, and the air inlet pipe is connected to the air inlet.
5. The adjustable static-eliminating ion air knife according to claim 4, characterized in that: The wind knife cover is concavely provided with a wind groove on one side close to the wind knife bottom plate. The wind groove includes a first short inclined surface and a first long inclined surface. The first short inclined surface is connected to the first long inclined surface, and the first short inclined surface is close to the air outlet.
6. The adjustable static-eliminating ion air knife according to claim 5, characterized in that: The ratio of the length of the first short inclined surface to the length of the first long inclined surface is 0.8-1:5-10.
7. The adjustable static-eliminating ion air knife according to claim 5, characterized in that: The depth of the air groove is 0.001 mm to 0.05 mm.