Platycodon grandiflorum cutting structure for corn harvester

By installing a combination device of a metal detector and a cutting mechanism on the corn harvester, the problem that the harvester cannot cut off hard objects on the ground is solved, preventing damage to the cutting blade and ensuring the normal operation of the harvester.

CN223025006UActive Publication Date: 2025-06-27TIANJIN HANGDA METAL PROD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421787497.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-06-27
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

During the harvesting process, the corn harvester cannot cut off hard objects such as steel bars on the ground, resulting in damage to the cutting blades and affecting the normal operation of the harvester.

Method used

A platycodon cutting structure for corn harvester is designed, including a shell, a controller, an alarm, a metal detector and a cutting mechanism. The metal detector is located at the front end of the housing through the support frame to detect whether there are steel bars on the ground. If so, the signal is transmitted to the controller, the cutting mechanism is stopped and the alarm is activated.

Benefits of technology

It effectively prevents the cutting blade of the corn harvester from being damaged by impacting the hard object, ensures the normal operation of the harvester, and prompts the operator to remove foreign objects on the ground through an alarm.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223025006U_ABST
    Figure CN223025006U_ABST
Patent Text Reader

Abstract

The platycodon grandiflorum cutting-off structure for the corn harvester comprises a shell and a controller, an alarm is fixedly connected to one side of the controller, a supporting frame is fixedly arranged on one side of the shell, a metal detector is fixedly arranged on the inclined face of the supporting frame, and a cutting-off mechanism facilitating straw cutting off is arranged on the shell. The harvester moves to drive the shell to move, the shell guides corn straw to the position between the shells, then the straw is cut off and smashed by the cutting-off mechanism, the metal detector is located at the front end of the shell through the supporting frame, when the metal detector passes through the position of the corn straw, the position is detected by the metal detector firstly, and when a steel bar exists at the detection position, the steel bar is cut off. When foreign matters are removed, the foreign matters are detected by the metal detector, a signal is transmitted into the controller, the controller controls the cut-off mechanism to stop, and the alarm is started to give an alarm to prompt an operator that the ground has the reinforcing steel bars, prevent the cutting machine from being damaged and perform normal harvesting work after the foreign matters are removed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of corn harvester equipment, in particular to a straw cutting structure for a corn harvester. Background Technique

[0002] At present, a corn harvester is an agricultural machinery used to complete the operation of harvesting corn straw according to agronomic requirements when the corn is mature or nearly mature.

[0003] When a corn harvester is in use, it is necessary to cut the corn straw into pieces by the harvester and then return it to the field on the spot. However, when the corn harvester is working, if there are hard objects such as steel bars on the field, the harvester cannot cut the steel bars during harvesting, which easily causes the cutting blades of the harvester to be damaged by impact. This greatly affects the normal harvesting work of the harvester. Therefore, there is an urgent need for a device to solve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide a straw cutting structure for a corn harvester to solve the problem that when a corn harvester is in use, it is necessary to cut the corn straw into pieces by the harvester and then return it to the field on the spot. However, when the corn harvester is working, if there are hard objects such as steel bars on the field, the harvester cannot cut the steel bars during harvesting, which easily causes the cutting blades of the harvester to be damaged by impact. This greatly affects the normal harvesting work of the harvester as described in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A straw cutting structure for a corn harvester includes a housing and a controller. One side of the controller is fixedly connected with an alarm, and the alarm is fixed in the cab of the harvester. One side of the housing is fixedly provided with a support frame, and a metal detector is fixedly arranged on the inclined surface of the support frame. A cutting mechanism for conveniently cutting the straw is arranged on the housing. When in use, the movement of the harvester drives the housing to move. The housing guides the corn straw to the position between the housings, and then the straw is cut and crushed by the cutting mechanism. Since the metal detector is located at the front end of the housing through the support frame, when passing through the position of the corn straw, this position is first detected by the metal detector. When steel bars are present at the detected position, they are detected by the metal detector, and then the signal is transmitted to the inside of the controller. The controller controls the cutting mechanism to stop running, and at the same time starts the alarm to give an alarm, prompting the operator that there are steel bars on the ground to prevent the cutting machine from being damaged. After removing the foreign objects, normal harvesting work can be carried out.

[0006] Preferably, the cutting mechanism includes a first motor, a cutting knife, a second motor, a movable roller, a clamping plate, a first gear, a second gear and a transmission assembly. The first motor is fixed at the bottom end of the housing, the cutting knife is fixed at the output end of the first motor, the second motor is fixed on one side of the housing, a transmission assembly is fixedly arranged at the output end of the second motor, a second gear is fixedly arranged on one side of the transmission assembly, the movable roller is movably embedded in the housing, there are two movable rollers, the clamping plate is fixed on the outer side of the movable roller, the first gear is movably embedded on one side of the housing, the first gear is coaxially installed with one of the movable rollers, and the first gear meshes with the second gear.

[0007] Preferably, the transmission assembly includes a transmission belt and transmission wheels. There are two transmission wheels. One transmission wheel is fixed at the output end of the second motor, and the other transmission wheel is coaxially installed with the other movable roller. When in normal use, the first motor and the second motor are started. The first motor drives the cutting knife to rotate, and the second motor drives the second gear to rotate, so as to drive the first gear to rotate, making one of the movable rollers rotate, and driving the other movable roller to rotate through the transmission assembly, so that the clamping plate rotates accordingly, clamping the straw and moving it downward, and then being shredded by the rotating cutting knife, thus completing the crushing work of the straw.

[0008] Preferably, one side of the support frame is an inclined surface.

[0009] Preferably, the metal detector is electrically connected to the controller.

[0010] Preferably, both the first motor and the second motor are electrically connected to the controller.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] When the present utility model is in use, the movement of the harvester drives the movement of the housing. The housing guides the corn straw to the position between the housings, and then the straw is cut and crushed by the cutting mechanism. Since the metal detector is located at the front end of the housing through the support frame, when passing through the position of the corn straw, this position is first detected by the metal detector. When there is a steel bar at the detected position, it is detected by the metal detector, and then the signal is transmitted to the inside of the controller. The controller controls the cutting mechanism to stop running, and at the same time starts the alarm to give a warning to the operator that there is a steel bar on the ground, preventing the cutting machine from being damaged. After removing the foreign object, the normal harvesting work can be carried out.

[0013] The utility model starts the first motor and the second motor during normal use, the first motor drives the cutting knife to rotate, the second motor drives the second gear to rotate, thus driving the first gear to rotate, so that the movable roller on one side rotates, and the movable roller on the other side rotates through the transmission component, so that the clamping plate rotates accordingly, so that the straw is clamped and moved downward, and then the rotating cutting knife rotates and chops, thus completing the straw crushing work. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of a platycodon cutting structure for a corn harvester according to the utility model;

[0015] Figure 2 This is a bottom view of a platycodon cutting structure for a corn harvester according to the utility model;

[0016] Figure 3 It is an enlarged schematic diagram of A of a platycodon cutting structure for a corn harvester according to the utility model.

[0017] In the figure: 1. housing; 2. controller; 3. alarm; 4. support frame; 5. metal detector; 6. movable roller; 7. clamping plate; 8. first motor; 9. cutting knife; 10. second motor; 11. second gear; 12. first gear; 13. transmission assembly. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figures 1-3, the present utility model provides a technical solution: a corn stalk cutting structure for a corn harvester, including a housing 1 and a controller 2. On one side of the controller 2, an alarm 3 is fixedly connected through a power cord, and the alarm 3 is fixed to the cab of the harvester by bolts. On one side of the housing 1, a support frame 4 is fixed by bolts. One side of the support frame 4 is an inclined plane, and a metal detector 5 is fixed to the inclined plane of the support frame 4 by bolts. The metal detector 5 is electrically connected to the controller 2. There is a cutting mechanism on the housing 1 for conveniently cutting the straw. During use, the movement of the harvester drives the movement of the housing 1, and the housing 1 guides the corn straw to the position between the housing 1s, and then the straw is cut and crushed by the cutting mechanism. Since the metal detector 5 is located at the front end of the housing 1 through the support frame 4, when passing through the position of the corn straw, this position is first detected by the metal detector 5. When there is a steel bar at the detected position, it is detected by the metal detector 5, and then the signal is transmitted to the inside of the controller 2. The controller 2 controls the cutting mechanism to stop, and at the same time starts the alarm 3 to alarm, prompting the operator that there is a steel bar on the ground to prevent damage to the cutting machine. After removing the foreign object, normal harvesting work can be carried out.

[0020] In a case of this embodiment, the cutting mechanism includes a first motor 8, a cutting knife 9, a second motor 10, a movable roller 6, a clamping plate 7, a first gear 12, a second gear 11 and a transmission assembly 13. The first motor 8 is fixed to the bottom end of the housing 1 through a mounting bracket, and the cutting knife 9 is fixed to the output end of the first motor 8 through a coupling. The second motor 10 is fixed to one side of the housing 1 through a mounting bracket. The first motor 8 and the second motor 10 are both electrically connected to the controller 2. The output end of the second motor 10 is fixed with a transmission assembly 13 through a coupling. A second gear 11 is welded and fixed to one side of the transmission assembly 13. The movable roller 6 is movably embedded in the housing 1. There are two movable rollers 6. The clamping plate 7 is welded and fixed to the outside of the movable roller 6. The first gear 12 is movably embedded in one side of the housing 1. The first gear 12 is coaxially installed with one side movable roller 6. The first gear 12 meshes with the second gear 11.

[0021] In a case of this embodiment, the transmission assembly 13 includes a transmission belt and transmission wheels. There are two transmission wheels. One side transmission wheel is fixed to the output end of the second motor 10 through a coupling, and the other side transmission wheel is coaxially installed with the other side movable roller 6. During normal use, the first motor 8 and the second motor 10 are started. The first motor 8 drives the cutting knife 9 to rotate, and the second motor 10 drives the second gear 11 to rotate. In this way, the first gear 12 is driven to rotate, so that one side movable roller 6 rotates, and the other side movable roller 6 is driven to rotate through the transmission assembly 13, so that the clamping plate 7 rotates accordingly, so as to clamp the straw and move downward, and then is rotated and chopped by the rotating cutting knife 9, thus completing the crushing work of the straw.

[0022] Working principle: When the utility model is in use, the movement of the harvester drives the movement of the housing 1. The housing 1 guides the corn straw to the position between the housings 1, and then the straw is cut and crushed by the cutting mechanism. Since the metal detector 5 is located at the front end of the housing 1 through the support frame 4, when passing through the position of the corn straw, this position is first detected by the metal detector 5. When there is a steel bar at the detected position, it is detected by the metal detector 5, and then the signal is transmitted to the inside of the controller 2. The controller 2 controls the cutting mechanism to stop running, and at the same time starts the alarm 3 to give an alarm, prompting the operator that there is a steel bar on the ground to prevent damage to the cutting machine. After removing the foreign object, normal harvesting work can be carried out. When in normal use, the first motor 8 and the second motor 10 are started. The first motor 8 drives the cutting knife 9 to rotate, and the second motor 10 drives the second gear 11 to rotate, so as to drive the first gear 12 to rotate, making one side of the movable roller 6 rotate, and driving the other side of the movable roller 6 to rotate through the transmission assembly 13, so that the clamping plate 7 rotates accordingly, so as to clamp the straw and move downward, and then be rotated and shredded by the rotating cutting knife 9, thus completing the crushing work of the straw. It has the advantages of simple structure, convenient use and good use effect.

[0023] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0024] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A platycodon cutting structure for a corn harvester, comprising a housing (1) and a controller (2), characterized in that: An alarm (3) is fixedly connected to one side of the controller (2), and the alarm (3) is fixed to the harvester cab. A support frame (4) is fixedly provided on one side of the shell (1), and a metal detector (5) is fixedly provided on the inclined surface of the support frame (4). A cutting mechanism for conveniently cutting off the straw is provided on the shell (1).

2. The platycodon cutting structure for corn harvester according to claim 1, characterized in that: The cutting mechanism comprises a first motor (8), a cutting blade (9), a second motor (10), a movable roller (6), a clamping plate (7), a first gear (12), a second gear (11) and a transmission assembly (13); the first motor (8) is fixed at the bottom end of the housing (1); the cutting blade (9) is fixed at the output end of the first motor (8); the second motor (10) is fixed at one side of the housing (1); the transmission assembly (13) is fixedly provided at the output end of the second motor (10); the second gear (11) is fixedly provided at one side of the transmission assembly (13); the movable roller (6) is movably embedded in the housing (1); two movable rollers (6) are provided; the clamping plate (7) is fixed at the outside of the movable roller (6); the first gear (12) is movably embedded in one side of the housing (1); the first gear (12) is coaxially mounted with the movable roller (6) on one side; and the first gear (12) is meshed with the second gear (11).

3. The platycodon cutting structure for corn harvester according to claim 2, characterized in that: The transmission assembly (13) comprises a transmission belt and a transmission wheel. Two transmission wheels are provided. The transmission wheel on one side is fixed at the output end of the second motor (10), and the transmission wheel on the other side is coaxially mounted with the movable roller (6) on the other side.

4. The platycodon cutting structure for corn harvester according to claim 3, characterized in that: One side of the support frame (4) is an inclined surface.

5. The platycodon cutting structure for corn harvester according to claim 4, characterized in that: The metal detector (5) is electrically connected to the controller (2).

6. The platycodon cutting structure for corn harvester according to claim 5, characterized in that: The first motor (8) and the second motor (10) are both electrically connected to the controller (2).