Explosion-proof potassium permanganate preparation device
By setting up partition plates and filter structures in the tank of potassium permanganate preparation equipment, combined with potassium manganate preparation and acidification processes, the problems of low integration and many transit processes in the existing equipment are solved, and efficient and low-cost preparation of potassium permanganate is achieved.
Patent Information
- Application Number
- CN202422239384.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The existing potassium permanganate preparation equipment has low integration and has not combined potassium manganate preparation with the acidification process, resulting in many transit processes and is prone to secondary pollution, affecting processing efficiency and increasing production costs.
An explosion-proof potassium permanganate preparation device is designed. By setting up a partition plate in the tank, it is divided into two chambers to achieve the combination of the preparation and acidification process of potassium manganate, and the filter structure is used to remove impurities and reduce the transfer process.
By reducing the transit process, production efficiency is improved, production costs are reduced, and the purity of potassium permanganate is ensured to meet process requirements.
Smart Images

Figure CN223027335U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of potassium permanganate production equipment, in particular to an explosion-proof potassium permanganate preparation device. Background Art
[0002] The preparation of potassium permanganate mainly requires three raw materials: potassium hydroxide, manganese dioxide and oxygen; dissolve potassium hydroxide in water to form a potassium hydroxide solution, mix manganese dioxide with the potassium hydroxide solution and stir evenly; during the stirring process, introduce oxygen to cause manganese dioxide to react with potassium hydroxide in the presence of oxygen, and during the reaction process, potassium manganate (K2MnO4) and oxygen will be generated; filter the generated potassium manganate solution to remove impurities; acidify the filtered potassium manganate solution to convert it into potassium permanganate; finally, perform steps such as crystallization, separation, and drying on the potassium permanganate to obtain the final product. As a strong oxidant, there are potential explosion risks during the production and use of potassium permanganate.
[0003] In the prior art, the preparation of potassium permanganate requires multiple steps. The integration degree in traditional preparation equipment is relatively low, and the processes of potassium manganate preparation and acidification are not combined, resulting in more transfer processes. This not only easily causes secondary pollution during the turnover process, but also affects the processing efficiency and increases the production cost. Therefore, we propose an explosion-proof potassium permanganate preparation device to solve the above problems. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the problems existing in the prior art, and to propose an explosion-proof potassium permanganate preparation device.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] An explosion-proof potassium permanganate preparation device, including a machine platform, a tank body is arranged on the machine platform, a feed pipe and a discharge pipe are arranged on the tank body, and a preparation component is arranged inside the tank body;
[0007] The preparation component includes a partition plate fixedly connected to the inner wall of the tank body, a feeding pipe is arranged on the lower surface of the partition plate, and a filtering structure is arranged at the upper end of the feeding pipe. A stop valve is arranged at a position of the feeding pipe close to the filtering structure. A stirring component is arranged at the upper end of the tank body, and an acidification component is arranged at the lower end of the tank body.
[0008] Preferably, the stirring component includes a vertical pipe, a connecting pipe is communicated with the side wall of the lower end of the vertical pipe, an air outlet is arranged on the side wall of the connecting pipe, the upper end of the vertical pipe penetrates through the upper inner wall of the tank body and is rotatably connected with the tank body, a rotary joint is arranged at the upper end of the vertical pipe, a driving motor is fixedly connected to the upper panel of the tank body, and a gear provided by the driving motor is in transmission connection with the vertical pipe.
[0009] Preferably, the filtering structure includes a sink provided on the partition plate, a filter element is placed in the sink, the filter element is arranged above the stop valve, and an arc-shaped rod is arranged on the filter element.
[0010] Preferably, a diversion platform is provided on the partition plate.
[0011] Preferably, the material conveying pipe is S-shaped, and a plurality of shunt pipes are connected to the lower end of the material conveying pipe.
[0012] Preferably, the connecting pipe is L-shaped, and a conical sleeve is arranged at the lower end of the connecting pipe.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] In the present utility model, by providing a preparation assembly, the interior of the tank is divided into two chambers by a partition plate, thereby completing the preparation and acidification processes of potassium manganate in the tank, reducing the transfer process, improving production efficiency, reducing production costs, and using a filtering structure to filter impurities generated when producing potassium manganate solution, avoiding affecting the subsequent acidification process, and ensuring that the finished potassium permanganate meets the process requirements;
[0015] In the present utility model, by providing a stirring assembly and using the stirring rod as an oxygen supply pipeline, not only can the flowing oxygen drive the mixed solution to roll and flow, thereby improving the mixing effect, but also the contact surface between oxygen and the mixed solution is larger, enabling oxygen to better participate in the reaction and improving the preparation efficiency of potassium manganate. By providing a sink in cooperation with a filter element, while ensuring the filtering effect on potassium manganate solution, the impurity carrying capacity is improved, and the impurities in the filter element need to be cleaned only after multiple productions. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a front view structural schematic diagram of an explosion-proof potassium permanganate preparation device proposed by the present utility model;
[0017] Figure 2 is a sectional view structural schematic diagram of an explosion-proof potassium permanganate preparation device proposed by the present utility model;
[0018] Figure 3 is a connecting pipe structural schematic diagram of an explosion-proof potassium permanganate preparation device proposed by the present utility model.
[0019] In the figure: 1, machine platform; 2, tank body; 3, feed pipe; 4, discharge pipe; 5, partition plate; 6, material conveying pipe; 7, stop valve; 8, vertical pipe; 9, connecting pipe; 10, air outlet; 11, rotary joint; 12, drive motor; 13, sink; 14, filter element; 15, diversion platform; 16, shunt pipe; 17, conical sleeve. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] Reference Figures 1-3 , an explosion-proof potassium permanganate preparation device, comprising a machine platform 1, a tank body 2 is arranged on the machine platform 1, a feed pipe 3 and a discharge pipe 4 are arranged on the tank body 2, and a preparation component is arranged in the tank body 2;
[0022] The preparation assembly includes a partition plate 5 fixedly connected to the inner wall of the tank body 2, a feed pipe 6 is provided on the lower surface of the partition plate 5, and a filtering structure is provided on the upper end of the feed pipe 6, a stop valve 7 is provided near the filtering structure of the feed pipe 6, a stirring assembly is provided on the upper end of the tank body 2, and an acidification assembly is provided on the lower end of the tank body 2, wherein the acidification assembly can adopt existing acidification processing equipment;
[0023] In this design, the partition plate 5 divides the tank body 2 into two upper and lower areas, respectively carrying out the processes of preparing potassium manganate and acidifying the potassium manganate solution, and the filtering structure is used to filter the impurities generated during the preparation of potassium manganate. The stop valve 7 is used to open the gate after the preparation of the potassium manganate solution is completed to allow the potassium manganate solution to enter the acidification area below the partition plate 5 through the clinker pipe for acidification operation.
[0024] Further, the stirring assembly includes a vertical pipe 8, the lower end side wall of the vertical pipe 8 is connected to a connecting pipe 9, the side wall of the connecting pipe 9 is provided with an air outlet 10, the upper end of the vertical pipe 8 passes through the upper end inner wall of the tank body 2 and is rotatably connected to the tank body 2, the upper end of the vertical pipe 8 is provided with a rotary joint 11, the upper panel of the tank body 2 is fixedly connected to a driving motor 12, and the driving motor 12 provides a gear transmission connection with the vertical pipe 8;
[0025] In this design, the upper end of the vertical pipe 8 is connected to the oxygen tank or oxygen preparation equipment through a rotating joint 11, and the driving motor 12 can drive the vertical pipe 8 to rotate, and the vertical pipe 8 drives the connecting pipe 9 to rotate in the tank body 2, wherein the connecting pipe 9 is not only used to transport oxygen to participate in the preparation of potassium manganate, but also serves as a stirring rod to stir the mixed solution, and when oxygen is discharged from the air outlet 10, it has a better contact effect with the mixed solution, and at the same time, it can also use oxygen to drive the mixed solution to flow, and can also improve the stirring effect of the mixed solution.
[0026] Furthermore, the filtering structure includes a sink 13 provided on the partition plate 5. A filter element 14 is placed in the sink 13. The filter element 14 is arranged above the stop valve 7, and an arc-shaped rod is provided on the filter element 14.
[0027] In this design, the filter element 14 is placed in the sink 13. When the stop valve 7 is closed, the mixed solution cannot pass through the filter element 14. After the potassium manganate solution is prepared and the stop valve 7 is opened, the potassium manganate solution passes through the filter element 14 and flows downward along the feed pipe 6 into the lower end of the tank body 2 for the acidification process. After a single processing is completed, the stop valve 7 is closed, and the processing of potassium manganate is carried out above the filter element 14 again. The arc-shaped rod provided on the filter element 14 is used to take out and replace the filter with a hook when the passability of the filter element 14 is poor, which is convenient for users.
[0028] Furthermore, a diversion platform 15 is provided on the partition plate 5. The diversion platform 15 is provided to ensure that after the potassium manganate solution is prepared, all the potassium manganate solution above the partition plate 5 can flow downward into the acidification assembly.
[0029] Furthermore, the feed pipe 6 is S-shaped, and a plurality of shunt pipes 16 are connected to the lower end of the feed pipe 6. The S-shaped feed pipe 6 can avoid the situation of too large impact force when the potassium manganate solution flows downward. At the same time, even if some impurities pass through the filter element 14, they will accumulate at the bend of the feed pipe 6 to ensure the purity of potassium permanganate after acidification production.
[0030] Furthermore, the connecting pipe 9 is L-shaped, and a conical sleeve 17 is provided at the lower end of the connecting pipe 9. The L-shaped connecting pipe 9 can cover more areas inside the tank body 2. The conical sleeve 17 is provided for two purposes. On the one hand, it is used to ensure that oxygen flows out from a plurality of air outlets 10 and the lower end opening of the conical sleeve 17 when passing through the connecting pipe 9 to ensure the coverage area of oxygen. On the other hand, when the oxygen supply stops, the potassium manganate solution will flow back into the connecting pipe 9, and after the stop valve 7 is opened, the potassium manganate solution in the connecting pipe 9 will also be discharged from the lower end of the conical sleeve 17 to avoid remaining in the connecting pipe 9.
[0031] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent replacements or changes, and should be covered by the protection scope of the present invention.
Claims
1. An explosion-proof potassium permanganate preparation device, comprising a machine platform (1), wherein a tank body (2) is arranged on the machine platform (1), and a feed pipe (3) and a discharge pipe (4) are arranged on the tank body (2), characterized in that: The tank body (2) is provided with a preparation component; The preparation assembly comprises a partition plate (5) fixedly connected to the inner wall of the tank body (2); a feed pipe (6) is arranged on the lower surface of the partition plate (5); a filter structure is arranged at the upper end of the feed pipe (6); a stop valve (7) is arranged at a position of the feed pipe (6) close to the filter structure; a stirring assembly is arranged at the upper end of the tank body (2); and an acidification assembly is arranged at the lower end of the tank body (2).
2. An explosion-proof potassium permanganate preparation device according to claim 1, characterized in that: The stirring assembly comprises a vertical pipe (8), the side wall of the lower end of the vertical pipe (8) is connected to a connecting pipe (9), the side wall of the connecting pipe (9) is provided with an air outlet (10), the upper end of the vertical pipe (8) passes through the upper inner wall of the tank body (2) and is rotatably connected to the tank body (2), the upper end of the vertical pipe (8) is provided with a rotating joint (11), the upper panel of the tank body (2) is fixedly connected to a driving motor (12), and the driving motor (12) provides a gear for transmission connection with the vertical pipe (8).
3. An explosion-proof potassium permanganate preparation device according to claim 1, characterized in that: The filtering structure comprises a sink (13) arranged on a partition plate (5), a filter core (14) being placed in the sink (13), the filter core (14) being arranged above the stop valve (7), and an arc-shaped rod being arranged on the filter core (14).
4. An explosion-proof potassium permanganate preparation device according to claim 1, characterized in that: A flow guide platform (15) is provided on the partition plate (5).
5. An explosion-proof potassium permanganate preparation device according to claim 1, characterized in that: The material conveying pipe (6) is S-shaped, and the lower end of the material conveying pipe (6) is connected to a plurality of branch pipes (16).
6. An explosion-proof potassium permanganate preparation device according to claim 2, characterized in that: The connecting pipe (9) is L-shaped, and a conical sleeve (17) is provided at the lower end of the connecting pipe (9).