Particle separation roller for compound fertilizer granulation

By designing a detachable and connected crushing teeth and connecting column structure, the existing composite fertilizer granulation separation roller needs to be replaced as a whole after the crushing teeth are rusted, extending the service life, saving resources and reducing production costs.

CN223027428UActive Publication Date: 2025-06-27HEBEI CHUNCHAO BIOLOGICAL TECH
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Patent Information

Application Number
CN202421966443.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-06-27
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

The existing composite fertilizer granulation and separation rollers need to be replaced as a whole after the crushing teeth are rusted, resulting in a low service life, waste of resources, and increased production costs.

Method used

A particle separation roller for granulation of composite fertilizers was designed. The crushed teeth were connected to the roller body through a connecting column and were detachably connected. After the crushed teeth were corroded and rusted, they only needed to replace the crushed teeth without the entire separation roller.

Benefits of technology

It extends the service life of the roller body, saves resources, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a particle separation roller for compound fertilizer granulation. The particle separation roller for compound fertilizer granulation comprises a roller body, a plurality of connecting columns and a plurality of crushing teeth, one end of each connecting column is connected with the roller body, and the other end of each connecting column protrudes out of the roller body; the multiple crushing teeth correspond to the connecting columns in a one-to-one mode and are detachably connected with the connecting columns. According to the particle separation roller for compound fertilizer granulation, the crushing teeth are connected to the roller body through the connecting columns, and the crushing teeth are detachably connected with the connecting columns, so that after the crushing teeth are corroded and rusted, only old crushing teeth are detached, and then new crushing teeth are replaced, and the whole separation roller does not need to be detached for replacement; the service life of the roller body is prolonged, and resources are greatly saved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of chemical fertilizer production equipment, and particularly relates to a particle separation roller for compound fertilizer granulation. Background Art

[0002] In the process of producing compound fertilizer, a granulation device is needed for granulation, that is, the powdery compound fertilizer is made into granular compound fertilizer through the granulation device, which is convenient for transportation and use.

[0003] Currently, the granulation process of the granulation device is usually as follows: a pair of extrusion rollers are used to extrude the powdery compound fertilizer into particles distributed in two dimensions, and the edges of the particles are connected to each other; then, they are dispersed and separated by a pair of separation rollers to complete the granulation operation.

[0004] Since compound fertilizer is corrosive, in order to prevent the separation roller from being corroded by the compound fertilizer and causing rust on the surface, the surface of the separation roller usually has a corrosion-resistant layer. However, during the operation of the separation roller, the fertilizer constantly collides and rubs against the separation roller, which will cause the corrosion-resistant layer on the surface of the separation roller to wear. The positions where the corrosion-resistant layer is worn and missing will still be corroded and rusted.

[0005] Moreover, the corrosion-resistant layer on the crushing teeth of the separation roller is more likely to wear compared to the roller body; therefore, usually, the crushing teeth on the separation roller are corroded and rusted before the roller body. However, after the crushing teeth rust, the entire separation roller needs to be replaced, resulting in low service life, waste of resources, and increased production costs. Summary of the Utility Model

[0006] The utility model provides a particle separation roller for compound fertilizer granulation, aiming to solve the technical problem that the entire separation roller needs to be replaced after the crushing teeth rust in the existing separation roller.

[0007] To achieve the above object, the technical solution adopted by the utility model is: to provide a particle separation roller for compound fertilizer granulation, including:

[0008] A roller body;

[0009] A plurality of connecting columns, which are arranged at intervals along the circumferential and axial directions of the roller body, one end of the connecting column is connected to the roller body, and the other end protrudes from the roller body; and

[0010] A plurality of crushing teeth, corresponding to the connecting columns one by one, and the crushing teeth are detachably connected to the connecting columns.

[0011] In a possible implementation manner of the particle separation roller for compound fertilizer granulation provided by the utility model, the crushing teeth are in a columnar structure.

[0012] In a possible implementation of the particle separation roller for compound fertilizer granulation provided by the present utility model, one end of the connecting column protruding from the roller body is provided with threads, and a threaded hole is opened at the bottom of the connecting column for threaded cooperation with the connecting column.

[0013] In a possible implementation of the particle separation roller for compound fertilizer granulation provided by the present utility model, a plurality of receiving grooves are opened on the roller body, the receiving grooves correspond to the crushing teeth one by one, and one end of the crushing tooth is placed in the receiving groove.

[0014] In a possible implementation of the particle separation roller for compound fertilizer granulation provided by the present utility model, it further includes a plurality of sealing gaskets, the sealing gaskets correspond to the receiving grooves one by one, the sealing gaskets are clamped between the receiving grooves and the crushing teeth, and are in sealing cooperation with the roller body and the crushing teeth.

[0015] In a possible implementation of the particle separation roller for compound fertilizer granulation provided by the present utility model, the roller body includes a roller shaft and a roller sleeve, the roller sleeve is sleeved on the roller shaft, connected to the roller shaft, and rotates synchronously with the roller shaft; a plurality of through holes are opened on the roller sleeve, the through holes correspond to the connecting columns one by one, a clamping groove is provided at one end of the through hole facing the roller sleeve, one end of the connecting column is provided with a clamping block, the connecting column is adapted to penetrate into the through hole, and the clamping block on the connecting column is adapted to be clamped into the clamping groove.

[0016] In a possible implementation of the particle separation roller for compound fertilizer granulation provided by the present utility model, the roller sleeve includes two half sleeves and a number of fastening bolts, the two half sleeves are buckled together, and the fastening bolts pass through the half sleeves and are connected to the roller shaft.

[0017] The beneficial effect of the particle separation roller for compound fertilizer granulation provided by the present utility model is that: compared with the prior art, for the particle separation roller for compound fertilizer granulation provided by the present utility model, the crushing teeth are connected to the roller body through the connecting column, and the crushing teeth and the connecting column are detachably connected. After the crushing teeth are corroded and rusted, only the old crushing teeth can be removed, and then new crushing teeth can be replaced, without the need to remove the entire separation roller for replacement, extending the service life of the roller body and greatly saving resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a three-dimensional structural schematic diagram of the particle separation roller for compound fertilizer granulation provided by the embodiment of the present utility model;

[0019] Figure 2 is a cross-sectional structural schematic diagram of the particle separation roller for compound fertilizer granulation provided by the embodiment of the present utility model;

[0020] Description of the reference numerals:

[0021] 11. Roller shaft; 12. Half set; 13. Fastening bolt; 21. Connecting column;

[0022] 22. Clamping block; 30. Crushing tooth; 40. Sealing gasket. Detailed implementation mode

[0023] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The description of at least one exemplary embodiment is actually only illustrative and in no way limits the present application and its application or use. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present application.

[0025] It should be noted that the terms used herein are only for describing the specific implementation mode and are not intended to limit the exemplary implementation mode according to the present application. As used herein, unless otherwise clearly specified in the context, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "include" and / or "comprise" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or their combinations.

[0026] Unless otherwise specifically stated, the relative arrangements, numerical expressions and values of the components and steps described in these embodiments do not limit the scope of the present application. At the same time, it should be understood that for the convenience of description, the dimensions of the various parts shown in the drawings are not drawn according to the actual proportional relationship. Technologies, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods and devices should be regarded as a part of the specification. In all the examples shown and discussed here, any specific value should be interpreted as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further discussed in the subsequent drawings.

[0027] In the description of this application, it should be understood that the orientation or positional relationship indicated by orientation words such as "front, back, top, bottom, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom", etc. is usually based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing this application and simplifying the description. Without contrary explanation, these orientation words do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the protection scope of this application; the orientation words "inside, outside" refer to the inside and outside relative to the contour of each component itself.

[0028] For the convenience of description, spatial relative terms can be used here, such as "above...", "over...", "on the upper surface of...", "upper...", etc., to describe the spatial positional relationship between a device or feature shown in the figure and other devices or features. It should be understood that the spatial relative terms are intended to include different orientations in use or operation in addition to the orientation described in the figure for the device. For example, if the device in the drawing is inverted, the device described as "above other devices or structures" or "over other devices or structures" will then be positioned "below other devices or structures" or "under other devices or structures". Thus, the exemplary term "above..." can include both the orientations of "above..." and "below...". The device can also be positioned in other different ways, and corresponding interpretations are made for the spatial relative descriptions used here.

[0029] In addition, it should be noted that the use of words such as "first", "second", etc. to limit components is only for the convenience of distinguishing the corresponding components. Without additional statement, the above words have no special meaning. Therefore, it should not be construed as a limitation on the protection scope of this application.

[0030] Please refer to Figures 1 to 2 , and now the particle separation roller for compound fertilizer granulation provided by the present utility model will be described. The particle separation roller for compound fertilizer granulation includes a roller body, a plurality of connecting columns 21 and a plurality of crushing teeth 30; the plurality of connecting columns 21 are arranged at intervals along the circumferential and axial directions of the roller body. One end of the connecting column 21 is connected to the roller body, and the other end protrudes from the roller body; the plurality of crushing teeth 30 correspond to the connecting columns 21 one by one, and the crushing teeth 30 are detachably connected to the connecting columns 21.

[0031] The beneficial effect of the particle separation roller for compound fertilizer granulation provided by the present utility model is that: compared with the prior art, for the particle separation roller for compound fertilizer granulation provided by the present utility model, the crushing teeth 30 are connected to the roller body through the connecting columns 21, and the crushing teeth 30 are detachably connected to the connecting columns 21. After the crushing teeth 30 are corroded and rusted, only the old crushing teeth 30 can be removed, and then new crushing teeth 30 can be replaced, without the need to remove the entire separation roller for replacement, which prolongs the service life of the roller body and greatly saves resources.

[0032] As Figure 1 and Figure 2 shown, in a specific implementation manner of the particle separation roller for compound fertilizer granulation provided by the embodiment of the present utility model, the crushing teeth 30 are in a columnar structure, effectively ensuring the crushing effect and structural strength of the crushing teeth 30.

[0033] As Figure 1 and Figure 2 shown, in a specific implementation manner of the particle separation roller for compound fertilizer granulation provided by the embodiment of the present utility model, one end of the connecting column 21 protruding from the roller body is provided with a thread, and a threaded hole is opened at the bottom of the connecting column 21 for threaded cooperation with the connecting column 21 to facilitate the disassembly and replacement of the crushing teeth 30.

[0034] As Figure 1 and Figure 2 shown, in a specific implementation manner of the particle separation roller for compound fertilizer granulation provided by the embodiment of the present utility model, a plurality of receiving grooves are opened on the roller body, and the receiving grooves correspond to the crushing teeth 30 one by one. One end of the crushing teeth 30 is placed in the receiving groove so that the crushing teeth 30 can completely wrap the connecting column 21, avoiding corrosion of the connecting column 21 and also avoiding material jamming between the gaps of the crushing teeth 30 and the roller body.

[0035] Specifically, the crushing teeth 30 are in sealing fit or clearance fit with the receiving groove.

[0036] As Figure 1 and Figure 2 shown, in a specific implementation manner of the particle separation roller for compound fertilizer granulation provided by the embodiment of the present utility model, it further includes a plurality of sealing gaskets 40. The sealing gaskets 40 correspond to the receiving grooves one by one. The sealing gaskets 40 are clamped between the receiving grooves and the crushing teeth 30, and are in sealing fit with the roller body and the crushing teeth 30, improving the sealing performance between the crushing teeth 30 and the receiving groove and further avoiding corrosion of the connecting column 21.

[0037] As Figure 1 and Figure 2 shown, in a specific implementation manner of the particle separation roller for compound fertilizer granulation provided by the embodiment of the present utility model, the roller body includes a roller shaft 11 and a roller sleeve. The roller sleeve is sleeved on the roller shaft 11 and is connected to the roller shaft 11 to rotate synchronously with the roller shaft 11; a plurality of through holes are opened on the roller sleeve, and the through holes correspond to the connecting columns 21 one by one. One end of the through hole facing the roller sleeve is provided with a clamping groove, and one end of the connecting column 21 is provided with a clamping block 22. The connecting column 21 is adapted to penetrate into the through hole, and the clamping block 22 on the connecting column 21 is adapted to be clamped into the clamping groove.

[0038] Specifically, the connecting column 21 penetrates into the through hole from the inner side of the roller sleeve, and the clamping block 22 at the bottom of the connecting column 21 is clamped into the clamping groove to limit further outward movement of the connecting column 21.

[0039] Further, a magnet is provided on the clamping block 22 or the clamping block 22 is magnetized so that the clamping block 22 has magnetism and can be adsorbed on the roller sleeve, avoiding the connecting column 21 sliding out of the through hole by itself when the connecting column 21 is installed, which is convenient for installation.

[0040] Further, as Figure 1 and Figure 2 shown, in a specific implementation manner of the particle separation roller for compound fertilizer granulation provided by the embodiment of the present invention, the roller sleeve includes two half sleeves 12 and a plurality of fastening bolts 13. The two half sleeves 12 are buckled together, and the fastening bolts 13 pass through the half sleeves 12 and are connected to the roller shaft 11.

[0041] It should be noted that after the roller body is used for a period of time, it will inevitably be corroded and rusted. At this time, the roller body needs to be replaced. The roller body is set to be composed of a split roller shaft 11 and a roller sleeve. When replacing, only the roller sleeve needs to be replaced; and the roller sleeve is composed of two half sleeves 12 and is fixed to the roller shaft 11 through the fastening bolts 13. When replacing the roller sleeve, only the fastening bolts 13 need to be unscrewed, and the half sleeve 12 can be directly removed without disassembling the separation roller from the granulation equipment, which is more convenient and fast to replace the roller sleeve.

[0042] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A particle separation roller for compound fertilizer granulation, characterized in that: include: Roller body; A plurality of connecting columns are arranged at intervals along the circumferential direction and the axial direction of the roller body, one end of each connecting column is connected to the roller body, and the other end protrudes from the roller body; as well as A plurality of crushing teeth correspond to the connecting posts one by one, and the crushing teeth are detachably connected to the connecting posts.

2. The particle separation roller for compound fertilizer granulation according to claim 1, characterized in that: The crushing teeth are in a columnar structure.

3. The particle separation roller for compound fertilizer granulation according to claim 2, characterized in that: One end of the connecting column protruding from the roller body is provided with a thread, and a threaded hole is provided at the bottom of the connecting column for mating with the thread of the connecting column.

4. The particle separation roller for compound fertilizer granulation according to claim 3, characterized in that: The roller body is provided with a plurality of accommodating grooves, each of the accommodating grooves corresponds to the crushing teeth one by one, and one end of the crushing tooth is placed in the accommodating groove.

5. The particle separation roller for compound fertilizer granulation according to claim 4, characterized in that: It also includes a plurality of sealing pads, which correspond to the receiving grooves one by one, and are sandwiched between the receiving grooves and the crushing teeth to seal with the roller body and the crushing teeth.

6. The particle separation roller for compound fertilizer granulation according to claim 1, characterized in that: The roller body includes a roller shaft and a roller sleeve, wherein the roller sleeve is sleeved on the roller shaft, connected to the roller shaft, and rotates synchronously with the roller shaft; a plurality of through holes are opened on the roller sleeve, wherein the through holes correspond to the connecting columns one by one, a slot is provided at one end of the through hole facing the roller sleeve, a block is provided at one end of the connecting column, the connecting column is suitable for passing through the through hole, and the block on the connecting column is suitable for being inserted into the slot.

7. The particle separation roller for compound fertilizer granulation according to claim 6, characterized in that: The roller sleeve comprises two half sleeves and a plurality of fastening bolts. The two half sleeves are buckled together, and the fastening bolts pass through the half sleeves and are connected to the roller shaft.