Cleaning mechanism of ceramic plate for ceramic filter
By designing the cleaning mechanism of ceramic plates for ceramic filters, using water spraying and ultrasonic technology combined with mechanical scraping, the problems of micropore blockage and low cleaning efficiency of ceramic plates are solved, and efficient cleaning and water resource recycling are achieved.
Patent Information
- Application Number
- CN202421927209.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-09
AI Technical Summary
Ceramic filter plates are prone to blockage of surface and internal micropores during use, resulting in reduced filtration efficiency, low efficiency and high cost in existing cleaning methods, and unstable cleaning effects of different batches of ceramic plates.
A cleaning mechanism for ceramic plates for ceramic filters is designed, including a base, cleaning box, console, cleaning and recycling components, etc., and the cleaning liquid is sprayed through the water spray pipe, and a micro jet is formed by combining ultrasonic vibration plates. The scraper and cleaning roller are used to scrape dirt and realize the recycling of water resources through the water tank and filter net.
It effectively enhances the cleaning effect of ceramic plates, improves filtration efficiency, reduces cleaning costs, realizes the recycling of water resources, and ensures the stable and efficient operation of ceramic plates.
Smart Images

Figure CN223027880U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic plate cleaning, in particular to a cleaning mechanism for a ceramic plate used in a ceramic filter. Background Art
[0002] Ceramic filter plates, as the essence of ceramic filters, are a new model of porous functional ceramic materials that integrates high technology and high efficiency. Inside, a complex and interwoven network of capillary pores is ingeniously constructed. The diameter of these pores is precisely controlled between 1 and 10 microns, like a miniature maze in nature, providing an unobstructed exclusive channel for the filtrate. This ingeniously designed area, which we call the plate base, is not only the core stage of the filtration process, but also a model of the perfect integration of technological innovation and material science. In terms of material composition, ceramic filter plates select high-performance materials such as corundum and silicon carbide as the cornerstone. These materials, with their excellent wear resistance, corrosion resistance and high temperature stability, ensure the long-term stable operation of the filter plates in extreme working environments. Through a series of complex and sophisticated special process treatments, such as high-temperature sintering and precision molding, these raw materials are cleverly transformed into a new type of filter medium, which not only retains the excellent characteristics of the raw materials, but also gives it unique filtration efficiency and structural strength.
[0003] After a period of continuous use, the existing ceramic plates will inevitably cause the surface and internal micropores to become clogged, which not only limits its filtering efficiency, but also significantly reduces the overall filtering processing capacity. Some cleaning methods require long-term soaking or rinsing, and soaking treatment methods have low utilization rates of reagents and water resources, increasing cleaning costs and affecting the efficiency of ceramic filters. At the same time, ceramic plates from different batches and sources may have different surface characteristics and dirt components, resulting in unstable cleaning effects. Therefore, it is necessary to design a cleaning mechanism for ceramic plates for ceramic filters. Utility Model Content
[0004] The utility model aims to provide a cleaning mechanism for a ceramic plate used in a ceramic filter to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cleaning mechanism for a ceramic plate for a ceramic filter, comprising a base, a cleaning box is fixedly installed on the top of the base, and a control console is fixedly installed on the outer surface of the cleaning box; a cleaning and recovery component, the cleaning and recovery component is arranged inside and outside the cleaning box; the cleaning and recovery component comprises: a cleaning part, the cleaning part is arranged inside the cleaning box; and a recovery part, the recovery part is arranged inside and outside the cleaning box.
[0006] Preferably, the cleaning part includes: a long bottom plate, which is fixedly installed at equal intervals on the bottom of the cleaning tank; clamping grooves, which are evenly opened at equal intervals on the top of the cleaning tank; a placement groove is opened on the top of the long bottom plate, a limiting guardrail is arranged above the long bottom plate, a limiting groove is opened on the top of the limiting guardrail, the limiting groove is adapted to the placement groove, and an L-shaped clamping block is fixedly installed on the top of the limiting guardrail, and the L-shaped clamping block is adapted to the clamping groove.
[0007] By providing a placement groove, it ensures the stable placement of the ceramic plate. The limiting guardrail realizes quick installation and disassembly through the tight fit of the L-shaped clamping block and the clamping groove. At the same time, the precise docking of the limiting groove and the placement groove further enhances the stability of the ceramic plate during the cleaning process.
[0008] Preferably, an installation groove is opened on the top of the L-shaped clamping block, a lifting handle is arranged inside the installation groove, and a connecting rotating shaft penetrates through one side of the L-shaped clamping block, and the connecting rotating shaft penetrates through the lifting handle and extends to the other side of the L-shaped clamping block.
[0009] By providing a lifting handle, it is convenient for the operator to easily lift the limiting guardrail and the ceramic plate to achieve convenient picking and placing.
[0010] Preferably, an installation frame is arranged on one side of the limiting guardrail, a special-shaped sliding groove is opened on one side of the installation frame, a special-shaped sliding block is slidably connected inside the special-shaped sliding groove, a cylinder is fixedly installed on the top of the installation frame, and the ejecting end of the cylinder is fixedly connected with a connecting rod, the connecting rod is fixedly installed on the top of the special-shaped sliding block, and a scraping plate is fixedly installed on the outer surface of the special-shaped sliding block.
[0011] Preferably, two groups of installation blocks are fixedly installed on the outer wall of the special-shaped sliding block, a connecting shaft is fixedly installed inside the installation block, a cleaning roller is movably sleeved on the outer wall of the connecting shaft, and an ultrasonic vibration plate is fixedly installed on the inner wall of the installation frame.
[0012] By providing an ultrasonic vibration plate, the use of the ultrasonic vibration plate further promotes the loosening of dirt through high-frequency vibration and improves the cleaning effect.
[0013] Preferably, the recycling part includes: a water tank, which is fixedly installed inside the base; a long installation groove, which is opened on one side of the installation frame; a filter screen, which is fixedly installed on the bottom of the cleaning tank, and a communication hole is opened below the filter screen and extends to the inside of the water tank; a water pump is arranged inside the water tank, a delivery pipeline is communicated with the top of the water pump, the other end of the delivery pipeline is communicated with a spray pipeline, and the spray pipeline is fixedly installed on the inner wall of the long installation groove.
[0014] Preferably, a collecting plate is arranged below the communication holes, a connecting pipe is arranged above the filter screen, and the connecting pipe movably penetrates through the cleaning tank and extends to the outer wall of the cleaning tank. A valve is movably sleeved on the outer wall of the connecting pipe.
[0015] Preferably, the other end of the connecting pipe is communicated with a filter water tank, the rear side of the filter water tank is communicated with a water delivery pipe, and the other end of the water delivery pipe is communicated inside the water tank.
[0016] The utility model provides a cleaning mechanism for a ceramic plate of a ceramic filter press. It has the following beneficial effects:
[0017] (1). By providing a long bottom plate, the water pump drives the conveying pipe, so that the spraying pipe sprays the cleaning liquid onto the ceramic plate. Further, the ultrasonic vibration plate transmits ultrasonic energy into the cleaning liquid, causing the cleaning liquid to form a strong micro-jet flow on the surface of the ceramic plate, enhancing the cleaning effect. Further, the air cylinder drives the special-shaped slider to move downward inside the special-shaped chute, so that the scraper scrapes the dirt on the ceramic plate. At the same time, the cleaning roller rolls up and down, achieving the effect of facilitating the effective cleaning of the ceramic plate.
[0018] (2). By providing a water tank, the conveying pipe and the spraying pipe accurately spray the cleaning liquid onto the surface of the ceramic plate, realizing efficient cleaning. The sewage after cleaning is filtered by the filter screen, and the impurities are intercepted on the collecting plate, while the clean water flows back to the water tank through the communication holes, realizing the recycling of water resources. Through the flexible control of the connecting pipe and the valve, part of the filtered water is introduced into the water tank for secondary purification to ensure the continuous cleanliness of the cleaning water. The water delivery pipe is responsible for transporting the clean water in the filter water tank back to the water tank, forming a complete circulation system, achieving the effect of realizing water circulation for the waste water of cleaning the ceramic plate. Description of the Drawings
[0019] Figure 1 is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 is a top view of the structure of the cleaning mechanism for a ceramic plate of a ceramic filter press of the utility model;
[0021] Figure 3 is a side view of the structure of the placement location of the cleaning mechanism for a ceramic plate of a ceramic filter press of the utility model;
[0022] Figure 4 is a side view of the cleaning location of the cleaning mechanism for a ceramic plate of a ceramic filter press of the utility model.
[0023] In the figure: 1 base, 2 cleaning tank, 3 control console, 4 cleaning and recycling component, 41 cleaning part, 411 long bottom plate, 412 placement groove, 413 limit guardrail, 414 limit groove, 415 L-shaped clamping block, 416 clamping groove, 417 installation groove, 418 lifting handle, 419 connecting rotating shaft, 4110 mounting bracket, 4111 special-shaped sliding groove, 4112 special-shaped sliding block, 4113 air cylinder, 4114 scraper, 4115 mounting block, 4116 cleaning roller, 4117 ultrasonic vibration plate, 42 recycling part, 421 water tank, 422 water pump, 423 conveying pipeline, 424 spraying pipeline, 425 long installation groove, 426 filter screen, 427 collecting plate, 428 connecting pipeline, 429 valve, 4210 filter water tank, 4211 water conveying pipeline. Detailed implementation manner
[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0025] Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present invention and should not be construed as a limitation to the present invention.
[0026] Embodiment 1
[0027] A preferred embodiment of the cleaning mechanism for a ceramic plate of a ceramic filter provided by the present invention is as Figures 1-4 shown: A cleaning mechanism for a ceramic plate of a ceramic filter includes a base 1, a cleaning tank 2 is fixedly installed on the top of the base 1, and a control console 3 is fixedly installed on the outer surface of the cleaning tank 2; a cleaning and recycling component 4, the cleaning and recycling component 4 is arranged inside and outside the cleaning tank 2; the cleaning and recycling component 4 includes: a cleaning part 41, the cleaning part 41 is arranged inside the cleaning tank 2; a recycling part 42, the recycling part 42 is arranged inside and outside the cleaning tank 2.
[0028] The cleaning part 41 includes: a long bottom plate 411, which is fixedly installed at the bottom of the cleaning tank 2 at equal intervals; card slots 416, which are evenly opened at the top of the cleaning tank 2 at equal intervals; a placement groove 412 is opened at the top of the long bottom plate 411, a limiting guardrail 413 is arranged above the long bottom plate 411, a limiting groove 414 is opened at the top of the limiting guardrail 413, the limiting groove 414 is adapted to the placement groove 412, and an L-shaped clamping block 415 is fixedly installed at the top of the limiting guardrail 413, and the L-shaped clamping block 415 is adapted to the card slot 416.
[0029] By providing the placement groove 412, it ensures the stable placement of the ceramic plate. The limiting guardrail 413 realizes quick installation and disassembly through the tight fit of the L-shaped clamping block 415 and the card slot 416. At the same time, the precise docking of the limiting groove 414 and the placement groove 412 further enhances the stability of the ceramic plate during the cleaning process.
[0030] An installation groove 417 is opened at the top of the L-shaped clamping block 415, a lifting handle 418 is arranged inside the installation groove 417, a connecting rotating shaft 419 penetrates through one side of the L-shaped clamping block 415 movably, and the connecting rotating shaft 419 penetrates through the lifting handle 418 movably and extends to the other side of the L-shaped clamping block 415.
[0031] By providing the lifting handle 418, it is convenient for the operator to easily lift the limiting guardrail and the ceramic plate to achieve convenient picking and placing.
[0032] An installation frame 4110 is arranged on one side of the limiting guardrail 413, a special-shaped sliding groove 4111 is opened on one side of the installation frame 4110, a special-shaped sliding block 4112 is slidably connected inside the special-shaped sliding groove 4111, a cylinder 4113 is fixedly installed at the top of the installation frame 4110, and the ejecting end of the cylinder 4113 is fixedly connected with a connecting rod, the connecting rod is fixedly installed at the top of the special-shaped sliding block 4112, and a scraping plate 4114 is fixedly installed on the outer surface of the special-shaped sliding block 4112.
[0033] Installation blocks 4115 are fixedly installed on the outer wall of the special-shaped sliding block 4112, and there are two groups in total. A connecting shaft is fixedly installed inside the installation block 4115, and a cleaning roller 4116 is movably sleeved on the outer wall of the connecting shaft. An ultrasonic vibration plate 4117 is fixedly installed on the inner wall of the installation frame 4110.
[0034] By providing the ultrasonic vibration plate 4117, the application of the ultrasonic vibration plate 4117 further promotes the loosening of dirt through high-frequency vibration and improves the cleaning effect.
[0035] Further, in this embodiment, by providing a long bottom plate 411, after placing the ceramic plate inside the limit guardrail 413, the console 3 is powered on, and the water pump 422 drives the conveying pipeline 423, so that the spraying pipeline 424 sprays the cleaning liquid onto the ceramic plate. Further, the ultrasonic vibration plate 4117 transmits ultrasonic energy into the cleaning liquid, causing the cleaning liquid to form a strong micro-jet on the surface of the ceramic plate, enhancing the cleaning effect.
[0036] Further, the air cylinder 4113 drives the special-shaped slider 4112 downward inside the special-shaped chute 4111, so that the scraper 4114 scrapes off the dirt on the ceramic plate. At the same time, the cleaning roller 4116 rolls up and down to facilitate the cleaning of the ceramic plate.
[0037] Embodiment 2
[0038] Based on Embodiment 1, a preferred embodiment of the cleaning mechanism for the ceramic plate of a ceramic filter provided by the present utility model is as Figures 1-4 shown: The recovery part 42 includes: a water tank 421, which is fixedly installed inside the base 1; a long installation groove 425, which is opened on one side of the installation frame 4110; a filter screen 426, which is fixedly installed at the bottom of the cleaning tank 2, and a communication hole is opened below the filter screen 426 and extends into the inside of the water tank 421; a water pump 422 is arranged inside the water tank 421, the top of the water pump 422 is communicated with a conveying pipeline 423, the other end of the conveying pipeline 423 is communicated with a spraying pipeline 424, and the spraying pipeline 424 is fixedly installed on the inner wall of the long installation groove 425.
[0039] A collecting plate 427 is arranged below the communication hole, a connecting pipeline 428 is arranged above the filter screen 426, and the connecting pipeline 428 movably penetrates through the cleaning tank 2 and extends to the outer wall of the cleaning tank 2. A valve 429 is movably sleeved on the outer wall of the connecting pipeline 428.
[0040] The other end of the connecting pipeline 428 is communicated with a filtering water tank 4210, the rear side of the filtering water tank 4210 is communicated with a water conveying pipeline 4211, and the other end of the water conveying pipeline 4211 is communicated inside the water tank 421.
[0041] Further, in this embodiment, by providing a water tank 421, the conveying pipeline 423 and the spraying pipeline 424 accurately spray the cleaning liquid onto the surface of the ceramic plate to achieve efficient cleaning. The sewage after cleaning is filtered by the filter screen 426, impurities are intercepted on the collecting plate 427, and the clean water flows back to the water tank 421 through the communication hole, realizing the recycling of water resources.
[0042] Further, through the flexible control of the connection pipe 428 and the valve 429, part of the filtered water is introduced into the water tank 421 for secondary purification to ensure the continuous cleanliness of the cleaning water. The water delivery pipe 4211 is responsible for delivering the clean water in the filtration water tank back to the water tank, forming a complete circulation system.
[0043] During use, first, after placing the ceramic plate inside the limit guardrail 413, the control console 3 is powered on. The water pump 422 drives the delivery pipe 423, causing the spray pipe 424 to spray the cleaning liquid onto the ceramic plate. Further, the ultrasonic vibration plate 4117 transfers ultrasonic energy into the cleaning liquid, causing the cleaning liquid to form a strong micro-jet flow on the surface of the ceramic plate, enhancing the cleaning effect. Further, the air cylinder 4113 drives the special-shaped slider 4112 downward inside the special-shaped chute 4111, causing the scraper 4114 to scrape off the dirt on the ceramic plate. At the same time, the cleaning roller 4116 rolls up and down to facilitate the cleaning of the ceramic plate. Further, by providing the water tank 421, the delivery pipe 423 and the spray pipe 424 accurately spray the cleaning liquid onto the surface of the ceramic plate to achieve efficient cleaning. The sewage after cleaning is filtered by the filter screen 426, and the impurities are intercepted on the collection plate 427, while the clean water flows back to the water tank 421 through the communication holes, realizing the recycling and reuse of water resources. Further, through the flexible control of the connection pipe 428 and the valve 429, part of the filtered water is introduced into the water tank 421 for secondary purification to ensure the continuous cleanliness of the cleaning water. The water delivery pipe 4211 is responsible for delivering the clean water in the filtration water tank back to the water tank 421, forming a complete circulation system, facilitating the cleaning of the ceramic plate.
[0044] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A cleaning mechanism for a ceramic plate for a ceramic filter, comprising a base (1), characterized in that: A cleaning box (2) is fixedly mounted on the top of the base (1), and a control console (3) is fixedly mounted on the outer surface of the cleaning box (2); A cleaning and recovery component (4), wherein the cleaning and recovery component (4) is arranged inside and outside the cleaning box (2); The cleaning and recovery component (4) comprises: A cleaning portion (41), wherein the cleaning portion (41) is arranged inside the cleaning box (2); A recovery portion (42), wherein the recovery portion (42) is arranged inside and outside the cleaning box (2), and the recovery portion (42) is located inside and below the cleaning portion (41); The cleaning part (41) includes: An elongated bottom plate (411), the elongated bottom plate (411) being evenly and equidistantly fixedly mounted on the bottom of the cleaning box (2); The card slots (416) are evenly and equidistantly arranged on the top of the cleaning box (2); A placement slot (412) is provided at the top of the elongated bottom plate (411), a limiting guardrail (413) is provided above the elongated bottom plate (411), a limiting slot (414) is provided at the top of the limiting guardrail (413), the limiting slot (414) and the placement slot (412) are matched, an L-shaped clamping block (415) is fixedly installed at the top of the limiting guardrail (413), and the L-shaped clamping block (415) and the clamping slot (416) are matched; A mounting frame (4110) is provided on one side of the position-limiting guardrail (413), a special-shaped slide groove (4111) is provided on one side of the mounting frame (4110), a special-shaped slider (4112) is slidably connected inside the special-shaped slide groove (4111), a cylinder (4113) is fixedly installed on the top of the mounting frame (4110), and a connecting rod is fixedly connected to the ejection end of the cylinder (4113), the connecting rod is fixedly installed on the top of the special-shaped slider (4112), and a scraper (4114) is fixedly installed on the outer surface of the special-shaped slider (4112); The outer wall of the special-shaped slider (4112) is fixedly mounted with a mounting block (4115), and there are two groups of mounting blocks in total. A connecting shaft is fixedly mounted on the inner side of the mounting block (4115), and a cleaning roller (4116) is movably sleeved on the outer wall of the connecting shaft. An ultrasonic vibration plate (4117) is fixedly mounted on the inner wall of the mounting frame (4110).
2. The cleaning mechanism for a ceramic plate for a ceramic filter according to claim 1, characterized in that: The top of the L-shaped card block (415) is provided with a mounting groove (417), and a lifting handle (418) is arranged inside the mounting groove (417). A connecting shaft (419) movably passes through one side of the L-shaped card block (415), and the connecting shaft (419) movably passes through the lifting handle (418) and extends to the other side of the L-shaped card block (415).
3. The cleaning mechanism for a ceramic plate for a ceramic filter according to claim 1, characterized in that: The recovery part (42) includes: A water tank (421), wherein the water tank (421) is fixedly mounted inside the base (1); An elongated mounting groove (425), wherein the elongated mounting groove (425) is provided on one side of the mounting frame (4110); A filter screen (426), the filter screen (426) is fixedly mounted on the bottom of the cleaning box (2), and a communication hole is provided below the filter screen (426) and extends to the interior of the water tank (421); A water pump (422) is disposed inside the water tank (421); a delivery pipe (423) is connected to the top of the water pump (422); a water spray pipe (424) is connected to the other end of the delivery pipe (423); and the water spray pipe (424) is fixedly mounted on the inner wall of the elongated mounting groove (425).
4. The cleaning mechanism for a ceramic plate for a ceramic filter according to claim 3, characterized in that: A collecting plate (427) is provided below the connecting hole, and a connecting pipe (428) is provided above the filter screen (426). The connecting pipe (428) movably passes through the cleaning box (2) and extends to the outer wall of the cleaning box (2). A valve (429) is movably sleeved on the outer wall of the connecting pipe (428).
5. The cleaning mechanism for a ceramic plate for a ceramic filter according to claim 4, characterized in that: The other end of the connecting pipe (428) is connected to a filtered water tank (4210), the rear side of the filtered water tank (4210) is connected to a water supply pipe (4211), and the other end of the water supply pipe (4211) is connected to the interior of the water tank (421).