Metal coating processing pretreatment equipment
By designing a metal coating processing pretreatment equipment integrating water spray cleaning and cleaning rollers, the problem of difficult to effectively remove impurities and debris on the surface of steel structures in the prior art is solved, and efficient coating adhesion and tool processing effects are achieved.
Patent Information
- Application Number
- CN202421947643.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-12
AI Technical Summary
During the cleaning process, existing tool cleaning devices are difficult to effectively remove impurities and debris from the surface of the steel structure, which affects the adhesion quality of the subsequent coating, resulting in the unsolid bonding of the coating and easy to fall off.
A metal coating processing pretreatment equipment is designed, using supporting frames, conveying pipes, spray heads, piston cylinders and drive motors. Through the combination of water spray cleaning and cleaning rollers, the metal parts are fully cleaned and pretreated.
This equipment can effectively remove impurities and debris from the surface of metal parts, ensure the adhesion quality of subsequent coatings, and improve the processing effect and working efficiency of the tool.
Smart Images

Figure CN223027946U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tool processing, in particular to a pretreatment device for metal coating processing. Background Technique
[0002] A tool is a tool used for cutting processing in mechanical manufacturing, also known as a cutting tool. In the production and processing of tools, it is necessary to perform cleaning pretreatment on the surface of the steel structure raw material to facilitate subsequent coating operations of the tool. Therefore, a cleaning pretreatment device is required.
[0003] A Chinese patent with the publication number CN210434908U discloses a surface cleaning device for ultra-high hardness tools, including guide wheels; a conveyor belt is arranged outside the two wheels, a clamping member is arranged on the top surface of the conveyor belt, a lower cleaning brush is arranged between the two conveyor belts on both sides, and both ends of each upper cleaning brush are rotatably connected to the cleaning box through bearings; an air knife is arranged between the two upper cleaning brushes; the utility model can fix the tool and perform surface cleaning, and the device has strong working continuity, high cleaning efficiency, and good cleaning effect.
[0004] However, there are still some problems with the above cleaning device. In practical applications, dust on the surface of the steel structure is usually removed by a brush, but it is difficult to effectively wash off impurities and debris on its surface, which affects the adhesion quality of the subsequent coating, resulting in problems such as poor coating bonding and easy peeling; therefore, a pretreatment device for metal coating processing is proposed to solve the above problems. Content of the Utility Model
[0005] In order to make up for the deficiencies of the prior art and solve the problems raised in the background technique, the utility model proposes a pretreatment device for metal coating processing.
[0006] The technical solution adopted by the utility model to solve its technical problems is: a pretreatment device for metal coating processing according to the utility model includes a support frame, one side of the middle end of the support frame is connected with a conveying pipe, the conveying pipe is U-shaped, both ends of the conveying pipe are connected with connecting pipes, five nozzles are equidistantly installed on the outer wall of the connecting pipe, a piston cylinder is installed on one side of the support frame, the piston cylinder and the conveying pipe are communicated through a straight pipe, a water inlet pipe is connected to the top side of the piston cylinder, a piston plate is slidably installed inside the piston cylinder, one side of the piston plate is fixedly connected with a connecting rod, one end of the connecting rod slides through and extends to the outside of the piston cylinder and is fixedly connected with a hollow groove, a slider is slidably installed inside the hollow groove, a driving motor is installed on one side of the support frame, and an output end of the driving motor is installed with a connecting rod, one end of the connecting rod is installed on one side of the slider through a pin shaft, which can comprehensively perform cleaning and water spraying pretreatment on the workpiece, ensure the adhesion quality of the subsequent coating, and improve the processing effect of the tool.
[0007] Preferably, two rotating shafts are rotatably installed between two sides of the support frame. Rotating rollers are installed on the outer walls of the rotating shafts. Three support rollers are equidistantly and fixedly installed between two sides of the support frame. The top arc surfaces of the support rollers and the rotating rollers are on the same horizontal line, and the support rollers are located between the two rotating rollers, ensuring that the metal can be smoothly and continuously transported during pretreatment, improving the work efficiency.
[0008] Preferably, a conveying motor is installed on the other side of the support frame. One end of the rotating shaft is in fit connection with the output end of the conveying motor. Driving wheels and driven wheels are respectively installed on the outer wall of the other end of the rotating shaft. The driving wheel and the driven wheel are in driving connection through a belt in cooperation, realizing the synchronous rotation of the two rotating rollers to realize the conveying of metal parts.
[0009] Preferably, rotating shafts are symmetrically installed between two sides at one end of the support frame. Cleaning rollers are installed on the outer walls of the rotating shafts. Driving gears and driven gears are respectively installed at one end of the rotating shafts. A cleaning motor is installed on one side of the support frame. One end of the rotating shaft is in fit connection with the output end of the cleaning motor, realizing the removal of stubborn impurities on the surface of metal parts and improving the pretreatment effect on metal parts.
[0010] Preferably, support legs are fixedly installed at four corner positions on the bottom side of the support frame. Wheels are installed at the bottom sides of the support legs through mounting frames and pin shafts, which can facilitate the movement of the equipment, improving the flexibility and use convenience of the equipment.
[0011] Preferably, a control panel is installed on the other side of the support frame. The control panel is used for the operation control of electrical components inside the device, realizing the operation control of electrical components inside the device and improving the operation convenience of the device.
[0012] The beneficial effects of the present utility model are as follows:
[0013] 1. When the driving motor of the present utility model is started, the connecting rod is driven to rotate, and then the slider is pushed to slide in the hollow groove, so that the connecting rod drives the piston plate to reciprocate in the piston cylinder. When the piston plate moves away from the conveying pipe, water is sucked into the piston cylinder from the water inlet pipe. On the contrary, the water pressure is pressed into the conveying pipe and evenly sprayed out from the nozzle, performing a water spraying operation on both sides of the cleaned metal parts, capable of comprehensively performing a cleaning and water spraying pretreatment on the workpiece, ensuring the adhesion quality of the subsequent coating;
[0014] 2. When the cleaning motor of the present utility model is started, the cleaning motor drives the rotating shaft and the driving gear to rotate, driving another rotating shaft to rotate synchronously and reversely through meshing with the driven gear, so that the two cleaning rollers also rotate reversely. On the other hand, when the metal parts pass through the cleaning rollers, the cleaning rollers clean the surface of the workpiece, removing some stubborn impurities and improving the pretreatment effect on metal parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0016] Figure 1 Isometric perspective structural schematic diagram of the present invention;
[0017] Figure 2 Structural schematic diagram of the intermittent water spraying assembly;
[0018] Figure 3 Internal structural schematic diagram of the support frame;
[0019] Figure 4 Structural schematic diagram of the cleaning assembly.
[0020] In the figure: 1. Support frame; 2. Delivery pipe; 3. Connecting pipe; 4. Nozzle; 5. Piston cylinder; 6. Water inlet pipe; 7. Piston plate; 8. Connecting rod; 9. Hollow groove; 10. Slide block; 11. Driving motor; 12. Link rod; 13. Rotating shaft; 14. Rotating roller; 15. Support roller; 16. Delivery motor; 17. Driving wheel; 18. Driven wheel; 19. Belt; 20. Rotating shaft; 21. Cleaning roller; 22. Driving gear; 23. Driven gear; 24. Cleaning motor; 25. Support leg; 26. Wheel; 27. Control panel. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0022] Please refer to Figures 1-3As shown in the figure, a pre-treatment device for metal coating processing includes a support frame 1. One side of the middle end of the support frame 1 is connected with a delivery pipe 2. The delivery pipe 2 is U-shaped. Both ends of the delivery pipe 2 are connected with connecting pipes 3. Five nozzles 4 are equidistantly installed on the outer wall of the connecting pipe 3. One side of the support frame 1 is provided with a piston cylinder 5. The piston cylinder 5 and the delivery pipe 2 are communicated through a straight pipe. The top side of the piston cylinder 5 is connected with a water inlet pipe 6. A piston plate 7 is slidably installed inside the piston cylinder 5. One side of the piston plate 7 is fixedly connected with a connecting rod 8. One end of the connecting rod 8 slidably penetrates and extends to the outside of the piston cylinder 5 and is fixedly connected with a hollow groove 9. A slider 10 is slidably installed inside the hollow groove 9. One side of the support frame 1 is provided with a driving motor 11. The output end of the driving motor 11 is provided with a connecting rod 12. One end of the connecting rod 12 is installed on one side of the slider 10 through a pin shaft. The other side of the support frame 1 is provided with a control panel 27. During operation, in practical applications, dust on the surface of the steel structure is usually removed by a brush. However, it is difficult to effectively clean the impurities and debris on its surface, which affects the adhesion quality of the subsequent coating, resulting in problems such as weak coating bonding and easy peeling. When pre-treatment work is required, the driving motor 11 is started through the control panel 27, driving the connecting rod 12 to rotate, and then pushing the slider 10 to slide inside the hollow groove 9, so that the connecting rod 8 drives the piston plate 7 to reciprocate inside the piston cylinder 5. When the piston plate 7 moves away from the delivery pipe 2, water is sucked into the piston cylinder 5 from the water inlet pipe 6. When the piston plate 7 moves towards the delivery pipe 2, the water inside the piston cylinder 5 is pressed into the delivery pipe 2 through the straight pipe, then enters the connecting pipes 3 at both ends respectively, and is evenly sprayed out from the nozzles 4 to spray water on both sides of the cleaned metal part, which can comprehensively perform cleaning and water spraying pre-treatment on the workpiece, ensure the adhesion quality of the subsequent coating, and improve the processing effect on the tool.
[0023] Please refer to Figure 1 、 3As shown in the figure, two rotating shafts 13 are rotatably installed between the two sides of the support frame 1. A rotating roller 14 is installed on the outer wall of the rotating shaft 13. Three support rollers 15 are equidistantly and fixedly installed between the two sides of the support frame 1. A conveying motor 16 is installed on the other side of the support frame 1. One end of the rotating shaft 13 is in mating connection with the output end of the conveying motor 16. On the outer wall of the other end of the rotating shaft 13, a driving wheel 17 and a driven wheel 18 are respectively installed. The driving wheel 17 and the driven wheel 18 are in driving connection through a belt 19. During operation, the metal part conveying system can achieve automated and continuous material transportation, significantly improving production efficiency. The rotating roller 14 and the support roller 15 together form a horizontal conveying surface. The metal parts slide on this conveying surface. The conveying motor 16 drives the rotating roller 14 to rotate through the rotating shaft 13, thereby driving the metal parts to move forward on the support roller 15. The driving wheel 17 and the driven wheel 18 are connected by a belt 19 to ensure the synchronous rotation of the two rotating rollers 14, ensuring stable and continuous conveying and improving work efficiency.
[0024] Please refer to Figure 1 、 4 As shown in the figure, symmetrically installed between the two sides at one end of the support frame 1 are rotating shafts 20. A cleaning roller 21 is installed on the outer wall of the rotating shaft 20. At one end of the rotating shaft 20, a driving gear 22 and a driven gear 23 are respectively installed. A cleaning motor 24 is installed on one side of the support frame 1. At the four corner positions on the bottom side of the support frame 1, support legs 25 are fixedly installed. The bottom side of the support legs 25 is installed with wheels 26 through a mounting frame and a pin shaft. During operation, during the production and processing of the tool, it is necessary to perform a cleaning pretreatment on the surface of the steel structure raw material to facilitate the subsequent coating operation of the tool. When it is necessary to move the pretreatment equipment, the staff can push the equipment to make the wheels 26 roll on the ground, and the equipment can be conveniently transferred from one working location to another. Place the metal parts between the two cleaning rollers 21, start the cleaning motor 24, the cleaning motor 24 drives the rotating shaft 20 and the driving gear 22 to rotate, and drives the other rotating shaft 20 to rotate synchronously and reversely through meshing with the driven gear 23, so that the two cleaning rollers 21 also rotate reversely. On the one hand, it pushes the metal parts to move, and on the other hand, when the metal parts pass through the cleaning rollers 21, the cleaning rollers 21 clean the surface of the workpiece to remove some stubborn impurities, improving the pretreatment effect on the metal parts.
[0025] Working principle: The rotating roller 14 and the support roller 15 together form a horizontal conveying surface. The metal parts slide on this conveying surface. The conveying motor 16 drives the rotating roller 14 to rotate through the rotating shaft 13, thereby driving the metal parts to move forward on the support roller 15. The driving wheel 17 and the driven wheel 18 are connected by a belt 19 to ensure the synchronous rotation of the two rotating rollers 14, ensuring stable and continuous conveying and improving work efficiency;
[0026] When it is necessary to move the pretreatment device, the staff can push the device to make the wheels 26 roll on the ground, and the device can be conveniently transferred from one working location to another. Place the metal part between the two cleaning rollers 21, start the cleaning motor 24, the cleaning motor 24 drives the rotating shaft 20 and the driving gear 22 to rotate, and drives another rotating shaft 20 to rotate synchronously and reversely through the engagement with the driven gear 23, so that the two cleaning rollers 21 also rotate reversely. On the one hand, it pushes the metal part to move, and on the other hand, when the metal part passes through the cleaning rollers 21, the cleaning rollers 21 clean the surface of the workpiece to remove some stubborn impurities, improving the pretreatment effect on the metal part;
[0027] When pretreatment work needs to be carried out, start the driving motor 11 through the control panel 27, drive the connecting rod 12 to rotate, and then push the slider 10 to slide in the hollow groove 9, so that the connecting rod 8 drives the piston plate 7 to reciprocate in the piston cylinder 5. When the piston plate 7 moves away from the conveying pipe 2, water will be sucked into the piston cylinder 5 from the water inlet pipe 6. When the piston plate 7 moves towards the conveying pipe 2, the water in the piston cylinder 5 will be pressed into the conveying pipe 2 through the straight pipe, then enter the connecting pipes 3 at both ends respectively, and be evenly sprayed out from the nozzles 4 to spray water on both sides of the cleaned metal part, enabling comprehensive cleaning and water spraying pretreatment of the workpiece, ensuring the adhesion quality of the subsequent coating, and improving the processing effect on the tool.
[0028] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0029] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.
Claims
1. A metal coating processing pretreatment equipment, characterized in that: The invention comprises a support frame (1), wherein a delivery pipe (2) is connected to one side of the middle end of the support frame (1), wherein the delivery pipe (2) is U-shaped, and both ends of the delivery pipe (2) are connected to connecting pipes (3), and five nozzles (4) are evenly installed on the outer wall of the connecting pipe (3), and a piston cylinder (5) is installed on one side of the support frame (1), and the piston cylinder (5) and the delivery pipe (2) are connected by a straight pipe, and the top side of the piston cylinder (5) is connected to a water inlet pipe (6), and the inner wall of the piston cylinder (5) is provided with a nozzle (4) and a nozzle (5) is provided with a nozzle (5) and a nozzle (6) is provided with a nozzle (5) and a nozzle (5 ... A piston plate (7) is slidably mounted on the support frame (1), a connecting rod (8) is fixedly connected to one side of the piston plate (7), one end of the connecting rod (8) slides through and extends to the outside of the piston cylinder (5) and is fixedly connected to a hollow groove (9), a sliding block (10) is slidably mounted inside the hollow groove (9), a driving motor (11) is mounted on one side of the support frame (1), a connecting rod (12) is mounted on the output end of the driving motor (11), and one end of the connecting rod (12) is mounted on one side of the sliding block (10) through a pin shaft.
2. A metal coating processing pretreatment equipment according to claim 1, characterized in that: Two rotating shafts (13) are rotatably mounted between the two sides of the support frame (1), rotating rollers (14) are mounted on the outer walls of the rotating shafts (13), and three supporting rollers (15) are fixedly mounted at equal intervals between the two sides of the support frame (1), the top side arc surfaces of the supporting rollers (15) and the rotating rollers (14) are on the same horizontal line, and the supporting roller (15) is located between the two rotating rollers (14).
3. A metal coating processing pretreatment equipment according to claim 2, characterized in that: A conveying motor (16) is installed on the other side of the support frame (1), one end of the rotating shaft (13) is cooperatively connected to the output end of the conveying motor (16), and a driving wheel (17) and a driven wheel (18) are respectively installed on the outer wall of the other end of the rotating shaft (13), and the driving wheel (17) and the driven wheel (18) are cooperatively driven and connected via a belt (19).
4. The metal coating processing pretreatment equipment according to claim 3 is characterized in that: A rotating shaft (20) is symmetrically mounted between two sides of one end of the support frame (1); a cleaning roller (21) is mounted on the outer wall of the rotating shaft (20); a driving gear (22) and a driven gear (23) are mounted on one end of the rotating shaft (20); a cleaning motor (24) is mounted on one side of the support frame (1); and one end of the rotating shaft (20) is cooperatively connected to an output end of the cleaning motor (24).
5. The metal coating processing pretreatment equipment according to claim 4, characterized in that: Support legs (25) are fixedly mounted at the four corners of the bottom side of the support frame (1), and wheels (26) are mounted on the bottom side of the support legs (25) through the cooperation of a mounting frame and a pin shaft.
6. The metal coating processing pretreatment equipment according to claim 5, characterized in that: A control panel (27) is installed on the other side of the support frame (1), and the control panel (27) is used to control the operation of electrical components inside the device.
Citation Information
Patent Citations
Ultrahigh-hardness cutter surface cleaning device
CN210434908U