Surface treatment device convenient for cleaning waste residues

By designing a surface treatment device including adjustment components, fixing components, cleaning components and discharge components, the problem that the cylinder head processing and cleaning and treatment device in the prior art is not convenient for adjusting the cylinder head angle and height, and a more efficient cylinder head surface cleaning and waste slag treatment effect is achieved.

CN223027994UActive Publication Date: 2025-06-27SHANDONG HEISHI POWER TECH CO LTD
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Patent Information

Application Number
CN202422102364.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-06-27
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The existing cylinder head processing, cleaning and processing devices are inconvenient to adjust the angle and height of the cylinder head, resulting in poor surface cleaning and waste slag cleaning effect, reducing the device's usage function.

Method used

A surface treatment device including a box, an adjustment assembly, a fixing assembly, a cleaning assembly and a discharge assembly is designed. The adjustment assembly realizes the angle and height of the cylinder head through the support frame, cylinder and rotary motor. The fixing assembly fixes the cylinder head through the pallet, cross rod and clamping plate. The cleaning assembly uses ultrasonic wave to clean the waste slag on the surface of the cylinder head, and the discharge assembly handles the cleaned waste slag through the gear box and the slag removal motor.

Benefits of technology

By adjusting the design of the components, flexible angle and height adjustment of the cylinder head is achieved, the surface cleaning degree of the cylinder head and the waste slag cleaning effect are improved, and the device's usage function is enhanced.

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Abstract

The utility model relates to the technical field of cylinder cover processing, in particular to a surface treatment device convenient for cleaning waste residues, which comprises a box body, an adjusting component, a fixing component, a cleaning component and a discharging component, the adjusting assembly is installed on the box body and comprises a supporting frame, an air cylinder is installed on the supporting frame, an installation rod is installed at the driving end of the air cylinder, and a rotating motor is installed on the installation rod. The fixing assembly is installed below the rotating motor, the angle of the fixing assembly is adjusted through the rotating motor, and the height is adjusted through an air cylinder and an installation rod. The cleaning assembly is mounted in the box body; the discharging assembly is installed on the box body, and the discharging end of the discharging assembly is arranged in the cleaning assembly. The supporting frame is connected with the installation base, the air cylinder is installed on the supporting frame, the driving end of the air cylinder is connected with the installation rod, the installation rod is connected with the rotating motor, the rotating motor is connected with the fixing assembly, the fixing assembly is used for clamping and fixing a cylinder cover to be cleaned, the surface cleaning degree of the cylinder cover is conveniently improved, and the waste residue cleaning effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cylinder head processing, in particular to a surface treatment device convenient for cleaning waste residues. Background Art

[0002] The engine cylinder head is one of the important components of the engine. It is located at the upper part of the engine and covers the engine cylinder block. Its main function is to seal the engine cylinder block to ensure that the pressure in the cylinder does not leak, and at the same time, it can also protect the internal components of the engine from external pollution and damage. During the long-term use of the cylinder head, it is often necessary to clean and maintain the cylinder head.

[0003] Chinese Patent Publication No. CN221063756U discloses an ultrasonic cleaning device based on cylinder head processing, including a cleaning tank main body, an ultrasonic cleaning device fixedly installed on the inner wall of the cleaning tank main body, a transportation device arranged directly above the cleaning tank main body, a clamping device fixedly installed at the bottom of the transportation device, a slag removal device fixedly installed on the top of the cleaning tank main body, and a discharging device fixedly installed on one side of the cleaning tank main body. Through the transportation device and the clamping device, the utility model can realize the automatic loading and unloading of the cylinder head, and the outer surface of the cylinder head can be fully contacted with the cleaning liquid, so the cleaning effect is better; through the slag removal device, the slag removal shovel is controlled to scoop up the waste residues floating on the liquid surface, and there is no need to replace the whole tank of cleaning liquid, thus avoiding waste; through the discharging device, the outer surface of the cylinder head can be rinsed when the cylinder head passes through the discharging ramp and the water seepage table to remove the floating slag, and the rinsed water is collected again for reuse.

[0004] In the use of the existing cylinder head processing and cleaning device, it is not convenient to adjust the angle of the cylinder head, resulting in poor surface cleaning effect, reducing the effect of cleaning waste residues, and the ultrasonic cleaning device is not convenient to adjust the height, so it cannot be adjusted according to the cylinder head and the cleaning tank, reducing the cleaning of the cylinder head and the use function of the cleaning waste residue treatment device. Summary of the Utility Model

[0005] Aiming at the problems in the background art, a surface treatment device convenient for cleaning waste residues is proposed.

[0006] The utility model proposes a surface treatment device convenient for cleaning waste residues, including: a box body, an adjustment component, a fixing component, a cleaning component and a discharging component;

[0007] The adjustment component is installed on the box body. The adjustment component includes a support frame, a cylinder is installed on the support frame, a mounting rod is installed at the driving end of the cylinder, and a rotating motor is installed on the mounting rod;

[0008] The fixing component is installed below the rotating motor, and the fixing component adjusts the angle through the rotating motor and adjusts the height through the cylinder and the mounting rod;

[0009] The cleaning component is installed inside the box body;

[0010] And the discharging component is installed on the box body and the discharging end is arranged inside the cleaning component.

[0011] Preferably, the box body is provided with a mounting seat, and the box body is provided with a discharging port for cooperating with the discharging component.

[0012] Preferably, the fixing component includes a tray, a cross bar, a clamping rod, a clamping plate, a base and a guide post;

[0013] The tray is installed below the rotating motor. The tray is installed with the cross bar, and an electric push rod is arranged in the hollow part of the cross bar. The driving end of the electric push rod is connected with the clamping rod, and the clamping rod is installed with the clamping plate;

[0014] The base is installed below the cross bar, and the base is installed with the guide post.

[0015] Preferably, the cleaning component includes a cleaning box, an ultrasonic generator, an ultrasonic transducer oscillator, an anti-vibration receiving table and a support member;

[0016] The cleaning box is installed inside the box body. The ultrasonic generator, the ultrasonic transducer oscillator and the anti-vibration receiving table are respectively installed inside the cleaning box; used for cleaning the waste residue on the surface of the cylinder head.

[0017] Preferably, the support member includes an electric telescopic rod and a guide rod;

[0018] Both the electric telescopic rod and the guide rod are installed below the cleaning box and on the bottom surface of the inner surface of the box body, and are used for adjusting the height of the cleaning box.

[0019] Preferably, the discharging component includes a gear box, a slag removal motor, a transmission rack, a stepping shaft and a slag removal shovel;

[0020] The gear box is installed on the box body. The gear box is installed with the slag removal motor. The transmission rack is rotationally connected through a driving gear, a driven gear, a stepping gear and the slag removal motor. The transmission rack is rotationally connected with the stepping shaft, and the slag removal shovel is installed below the stepping shaft; the slag removal shovel is opposite to the discharging port and is used for treating the cleaned waste residue.

[0021] Compared with the prior art, the utility model has the following beneficial technical effects:

[0022] In the utility model, the support frame is connected with the mounting seat. The support frame is installed with a cylinder, the driving end of the cylinder is connected with the mounting rod, the mounting rod is connected with the rotating motor, and the rotating motor is connected with the fixing component. The fixing component is used for clamping and fixing the cylinder head to be cleaned and then adjusting it into the cleaning box for treatment. Furthermore, during the cleaning process, the rotating motor is started, and the rotating motor drives the fixing component to rotate, which is convenient for improving the cleaning degree of the waste residue on the surface of the cylinder head and improving the effect of cleaning the waste residue.

[0023] The utility model is connected with an electric telescopic rod under the cleaning box. The electric telescopic rod is convenient for adjusting the height of the cleaning box, facilitating the adjustment of the distance between the cylinder head and the cleaning box in cooperation with the cylinder, and making the structure of the cleaning device convenient to use. At the same time, through the adjustment of the cleaning box, it is convenient to handle the waste residue after cleaning, improving the use function of the waste residue cleaning device. Brief Description of the Drawings

[0024] Figure 1 It is a schematic diagram of the overall structure in the utility model;

[0025] Figure 2 It is a schematic diagram of the structure of the adjustment component in the utility model;

[0026] Figure 3 It is a schematic diagram of the structure of the fixing component in the utility model;

[0027] Figure 4 It is a schematic diagram of the structure of the cleaning component in the utility model.

[0028] Reference Signs: 1. Box body; 101. Mounting seat; 2. Adjustment component; 201. Support frame; 202. Cylinder; 203. Mounting rod; 204. Rotary motor; 3. Fixing component; 301. Tray; 302. Cross bar; 303. Clamping rod; 304. Clamping plate; 305. Base; 306. Guide post; 4. Cleaning component; 401. Cleaning box; 402. Ultrasonic generator; 403. Ultrasonic transducer vibrator; 404. Anti-vibration receiving table; 405. Electric telescopic rod; 406. Guide rod; 5. Discharge component; 501. Gear box; 502. Slag removal motor; 503. Transmission rack; 504. Stepping shaft; 505. Slag removal shovel. Detailed Description of the Embodiment

[0029] The following will describe in detail the specific embodiments of the present disclosure with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only for the purpose of illustration and explanation of the present disclosure, and are not intended to limit the present disclosure.

[0030] Embodiment 1

[0031] As Figure 1 - Figure 4As shown in the figure, a surface treatment device for facilitating the cleaning of waste residues proposed by the present utility model includes: a box body 1, an adjustment component 2, a fixing component 3, a cleaning component 4, and a discharging component 5; the adjustment component 2 is installed on the box body 1, the adjustment component 2 includes a support frame 201, a cylinder 202 is installed on the support frame 201, a mounting rod 203 is installed at the driving end of the cylinder 202, and a rotating motor 204 is installed on the mounting rod 203; the fixing component 3 is installed below the rotating motor 204, and the fixing component 3 adjusts the angle through the rotating motor 204 and adjusts the height through the cylinder 202 and the mounting rod 203; the cleaning component 4 is installed inside the box body 1; and the discharging component 5 is installed on the box body 1 and the discharging end is arranged inside the cleaning component 4. By means of the rotating motor 204, the angle of the clamped and fixed cylinder head can be adjusted, and at the same time, it is also convenient to clean the waste residues on the surface during the rotation process, improving the use function of the fixing component 3.

[0032] Further description, the fixing component 3 includes a tray 301, a cross rod 302, a clamping rod 303, a clamping plate 304, a base 305, and a guide post 306; the tray 301 is installed below the rotating motor 204, the tray 301 is installed with the cross rod 302, and an electric push rod is arranged inside the cross rod 302 in a hollow manner, the driving end of the electric push rod is connected to the clamping rod 303, and the clamping rod 303 is installed with the clamping plate 304; the base 305 is installed below the cross rod 302, and the base 305 is installed with the guide post 306. Through the arrangement of the cross rod 302, the cross rod 302 is connected to four electric push rods, the clamping rod 303, and the clamping plate 304, so as to clamp and fix the surfaces in four directions of the cylinder head, avoiding the cylinder head from falling during the cleaning operation and improving the use stability of the fixing component 3.

[0033] Further description, the support member includes an electric telescopic rod 405 and a guide rod 406; the electric telescopic rod 405 and the guide rod 406 are both installed below the cleaning box 401 and on the inner surface bottom of the box body 1 for adjusting the height of the cleaning box 401. By starting the electric telescopic rod 405, the electric telescopic rod 405 adjusts the height of the cleaning box 401. During the use of the electric telescopic rod 405, the guide rod 406 synchronously expands and contracts for adjustment, and the guide rod 406 adopts a telescopic mechanism, which is convenient for improving the adjustment stability of the cleaning box 401.

[0034] Embodiment 2

[0035] As Figure 1 and Figure 4 shown in the figure, a surface treatment device for facilitating the cleaning of waste residues proposed by the present utility model, on the basis of the above embodiment, this embodiment also details the specific components of the box body 1, the cleaning component 4, and the discharging component 5, as well as the cooperation method.

[0036] Further explanation: The box body 1 is provided with a mounting seat 101, and the box body 1 is provided with a discharge port for cooperating with the discharge assembly 5. The mounting seat 101 is used for mounting the support frame 201. The support frame 201 is used to connect the two adjustment assemblies, the fixed assembly 3 and the box body 1, and is used in cooperation with the cleaning assembly 4, facilitating the connection and use of the components of the surface treatment device for conveniently cleaning the waste residue.

[0037] Further explanation: The cleaning assembly 4 includes a cleaning box 401, an ultrasonic generator 402, an ultrasonic transducer oscillator 403, an anti-vibration receiving table 404 and a support member; the cleaning box 401 is installed inside the box body 1, and the ultrasonic generator 402, the ultrasonic transducer oscillator 403 and the anti-vibration receiving table 404 are respectively installed inside the cleaning box 401; it is used for cleaning the waste residue on the surface of the cylinder head. The usage methods and connection effects of the ultrasonic generator 402, the ultrasonic transducer oscillator 403 and the anti-vibration receiving table 404 are all disclosed in existing patents, and the waste residue on the surface of the cylinder head is cleaned by ultrasonic waves.

[0038] Further explanation: The discharge assembly 5 includes a gear box 501, a slag removal motor 502, a transmission rack 503, a stepping shaft 504 and a slag removal shovel 505; the gear box 501 is installed on the box body 1, the slag removal motor 502 is installed in the gear box 501, the transmission rack 503 is rotationally connected through a driving gear, a driven gear, a stepping gear and the slag removal motor 502, the transmission rack 503 is rotationally connected to the stepping shaft 504, and the slag removal shovel 505 is installed below the stepping shaft 504; the slag removal shovel 505 faces the discharge port and is used for treating the cleaned waste residue. When it is necessary to clean the floating slag in the inner cavity of the cleaning box 401, the slag removal motor 502 drives the driving gear to rotate, the driving gear drives the transmission rack 503 to rotate step by step, the transmission rack 503 drives the driven gear, the stepping gear rotates, the stepping gear rotates step by step, driving the stepping shaft 504 to move, and the stepping shaft 504 drives the slag removal shovel 505 to move, so that the slag removal shovel 505 moves towards the discharge port, discharging the waste residue from the cleaning box 401.

[0039] The working principle of the present utility model is as follows: First, the cylinder head to be cleaned is fixed on the cleaning box 401 through the clamping plate 304. The air cylinder 202 is started to move the cylinder head downward and move it into the cleaning box 401. Then, ultrasonic waves are used to clean the waste residue on the surface of the cylinder head. During the cleaning operation, the rotating motor 204 is started to clean the cylinder head while it is rotating. After cleaning, the cylinder head is moved upward to reset, the air cylinder 202 is closed, and then the electric push rod is started. The electric push rod drives the clamping rod 303 to adjust, and the clamping rod 303 drives the clamping plate 304 to separate the clamping plate 304 from the cylinder head. The operator can remove the cylinder head and close the electric push rod.

[0040] The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings. However, the present utility model is not limited thereto, and various changes can be made without departing from the gist of the present utility model within the scope of knowledge possessed by those skilled in the relevant technical field.

Claims

1. A surface treatment device for cleaning waste residue, characterized in that: include: Box body (1); An adjustment component (2) is mounted on the box body (1), the adjustment component (2) comprises a support frame (201), a cylinder (202) is mounted on the support frame (201), a mounting rod (203) is mounted on the driving end of the cylinder (202), and a rotating motor (204) is mounted on the mounting rod (203); A fixed component (3) is installed below the rotating motor (204), and the fixed component (3) is adjusted in angle through the rotating motor (204) and in height through the cylinder (202) and the mounting rod (203); A cleaning assembly (4) is installed inside the box (1); And a discharge assembly (5) is installed on the box body (1) and the discharge end is arranged inside the cleaning assembly (4).

2. A surface treatment device for facilitating the cleaning of waste residues according to claim 1, characterized in that: The box body (1) is installed with a mounting seat (101), and the box body (1) is provided with a discharge port for cooperating with a discharge assembly (5).

3. A surface treatment device for facilitating the cleaning of waste residues according to claim 1 or 2, characterized in that: The fixing assembly (3) comprises a tray (301), a cross rod (302), a clamping rod (303), a clamping plate (304), a base (305) and a guide column (306); The tray (301) is installed below the rotating motor (204), the tray (301) is installed with a cross rod (302), and the cross rod (302) is hollow inside to set an electric push rod, the driving end of the electric push rod is connected to the clamping rod (303), and the clamping rod (303) is installed with a clamping plate (304); The base (305) is installed below the cross bar (302), and the guide column (306) is installed on the base (305).

4. A surface treatment device for facilitating the cleaning of waste residues according to claim 3, characterized in that: The cleaning assembly (4) comprises a cleaning box (401), an ultrasonic generator (402), an ultrasonic transducer vibrator (403), an anti-vibration receiving platform (404) and a supporting member; The cleaning box (401) is installed inside the box body (1), and an ultrasonic generator (402), an ultrasonic transducer vibrator (403) and an anti-vibration receiving platform (404) are respectively installed inside the cleaning box (401); and the cleaning box is used to clean waste residue on the surface of the cylinder head.

5. A surface treatment device for facilitating the cleaning of waste residues according to claim 4, characterized in that: The support member includes an electric telescopic rod (405) and a guide rod (406); The electric telescopic rod (405) and the guide rod (406) are both installed below the cleaning box (401) and at the bottom of the inner surface of the box body (1) for adjusting the height of the cleaning box (401).

6. A surface treatment device for facilitating the cleaning of waste residues according to claim 5, characterized in that: The discharging assembly (5) comprises a gear box (501), a slag removal motor (502), a transmission rack (503), a stepping shaft (504) and a slag removal shovel (505); The gear box (501) is mounted on the housing (1), the gear box (501) is mounted with a slag removal motor (502), a transmission rack (503) is rotationally connected to the slag removal motor (502) via a driving gear, a driven gear, a stepping gear, and the transmission rack (503) is rotationally connected to a stepping shaft (504), and a slag removal shovel (505) is mounted below the stepping shaft (504); the slag removal shovel (505) is opposite to the discharge port and is used to clean up the waste slag.

Citation Information

Patent Citations

  • Ultrasonic cleaning device based on cylinder cover machining

    CN221063756U