Cleaning and dust removing device for galvanized pipe machining

Abstract

The utility model belongs to the technical field of galvanized pipe machining, and particularly relates to a cleaning and dust removing device for galvanized pipe machining, which comprises a cleaning shell and a support, the support is mounted at the bottom of the cleaning shell, a cleaning device is mounted at the top of the cleaning shell, and the cleaning device comprises a cleaning unit, a dust removing unit and a lifting unit. The cleaning unit is installed in the cleaning shell, the dust removal unit is installed on the top of the cleaning shell, and the lifting unit is installed on the top of the cleaning shell. According to the cleaning and dust removing device for galvanized pipe machining, a cleaning unit is installed, a water pump is started, water in a water tank is conveyed into a cleaning shell through a water inlet pipe by the water pump, and therefore the cleaning shell is filled with water, and when a galvanized pipe enters the cleaning shell, ultrasonic vibrators are started, so that the cleaning unit is started to clean the galvanized pipe; therefore, the surface of the galvanized pipe is cleaned and dedusted.

Description

Technical Field

[0001] The utility model relates to the technical field of galvanized pipe processing, and specifically relates to a cleaning and dust removal device for galvanized pipe processing. Background Technique

[0002] Galvanized pipe is a kind of steel pipe and is widely used in manufacturing industries such as construction, machinery, railway vehicles, and the automotive industry. The production of galvanized pipes is to feed galvanized strip steel into the steel pipe forming production line, and successively go through processes such as uncoiling, butt welding, welding, forming, cutting, and packing. Hot-dip galvanized steel pipes are widely used in fire protection, electricity, and highways. During the galvanizing production of galvanized pipes, a large amount of floating dust will be generated, so a cleaning and dust removal device is required.

[0003] In the patent document with the publication number CN219664635U, a cleaning and dust removal device for galvanized pipe processing is disclosed. Through the provided dust removal box body and guiding box body, when one end of the pipe body is manually extended above the guiding roller and the linkage roller, the guiding motor in operation makes the guiding roller drive the threaded part to rotate, so that the pipe body rotates while automatically entering the interior of the dust removal box body and the guiding box body. Then, with the operation of the servo motor, the cleaning roller operates through the first belt assembly to clean the pipe body, and during the process, the pump body operates, making the dust suction ends on both sides continuously suck dust. Finally, the galvanized pipe can rotate while moving into the dust removal device, making the cleaning and dust removal more comprehensive.

[0004] However, the cleaning of the dust on the surface of the galvanized pipe and the dust removal of the galvanized pipe by this device still need to be improved.

[0005] Therefore, we propose a cleaning and dust removal device for galvanized pipe processing to solve the above problems. Content of the Utility Model

[0006] The purpose of the utility model is to provide a cleaning and dust removal device for galvanized pipe processing to solve the problems raised in the above background technique.

[0007] To achieve the above purpose, the utility model provides the following technical solution: A cleaning and dust removal device for galvanized pipe processing, including a cleaning housing and a bracket. The bracket is installed at the bottom of the cleaning housing, and a cleaning device is installed at the top of the cleaning housing. The cleaning device includes a cleaning unit, a dust removal unit, and a lifting unit. The cleaning unit is installed inside the cleaning housing, the dust removal unit is installed at the top of the cleaning housing, and the lifting unit is installed at the top of the cleaning housing;

[0008] The cleaning unit includes a water tank, a transport pipe, a water pump, a return pipe, a water inlet pipe, a filter screen, a drainage slope, and an ultrasonic vibrator. The water tank is installed at the bottom of the cleaning housing. The transport pipe is installed on the back of the water tank. The water pump is installed on the back of the transport pipe. The return pipe is installed on the back of the water pump. The water inlet pipe is installed on the front of the water tank. The filter screen is installed inside the cleaning housing. The drainage slope is installed inside the cleaning housing. The ultrasonic vibrator is installed on the outer surface of the cleaning housing. By installing the cleaning unit, the water pump transports the water inside the water tank to the inside of the cleaning housing through the water inlet pipe, so that the inside of the cleaning housing is filled with water. When the galvanized pipe enters the inside of the cleaning housing, by starting the ultrasonic vibrator, the surface of the galvanized pipe can be cleaned and dust removed.

[0009] Preferably, a drainage tank is installed at the bottom of the cleaning housing. A filter screen is installed on the top of the drainage tank. A drainage slope is installed at the bottom of the filter screen. Thus, the dust and the like during cleaning are isolated by the filter screen, so that the water enters the drainage slope through the holes of the filter screen, and the water inside the cleaning housing is in a circulating state.

[0010] Preferably, the lifting unit includes a lifting housing, a first transmission member, a lead screw, a lead screw nut, a slide bar, a slider, and a fixing component. The lifting housing is installed on the top of the cleaning housing. The first transmission member is installed on the left side of the lifting housing. The lead screw is installed at the bottom of the first transmission member. The lead screw nut is installed on the outer surface of the lead screw. The slide bar is installed on the top of the cleaning housing. The slider is installed on the outer surface of the slide bar. The fixing component is installed inside the lead screw nut. By installing the lifting component, the galvanized pipe is fixed inside the fixing component. The first transmission member drives the lead screw to rotate, so that the lead screw nut and the slider are connected by the galvanized pipe, and the lifting work of the galvanized pipe is completed.

[0011] Preferably, the dust removal unit includes a cleaning fixed block, a second transmission member, a transmission component, a rotating shaft, and a cleaning roller. The cleaning fixed blocks are installed on the front and back sides of the lifting housing. The second transmission member is installed on the left side of the cleaning fixed block. The transmission component is installed on the right side of the second transmission member. The rotating shaft is installed inside the transmission component. The cleaning roller is installed on the outer surface of the rotating shaft. By installing the dust removal unit, when the lifting unit lifts the galvanized pipe to the inside of the two cleaning rollers, by starting the second transmission member, the two cleaning rollers start to rotate, so as to clean the galvanized surface.

[0012] Preferably, the transmission component is composed of a driving wheel, a transmission belt, and a driven wheel. The driving wheel transmits power to the transmission belt, thereby driving the driven wheel to rotate, so as to achieve the transmission of power.

[0013] Preferably, the fixing component is composed of a telescopic member, a rubber plug, and a rotating member. By placing the galvanized pipe inside the fixing components on both sides, the telescopic member drives the rubber plug to fix the galvanized pipe inside the fixing component. The rotating member drives the galvanized pipe to rotate, thus cleaning the outer surface of the galvanized pipe.

[0014] Preferably, the rubber plug in the fixing component is a detachable rubber plug, and the rubber plug is threadedly connected to the telescopic member in the fixing component. When dealing with galvanized pipes of different sizes, the rubber plug can be replaced to fix the galvanized pipe, further improving the practicality of the device.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] 1. For the cleaning and dust removal device for galvanized pipe processing, by installing a cleaning unit, the water in the water tank is transported to the inside of the cleaning housing through the water inlet pipe by the water pump. When the inside of the cleaning housing is filled with water and the galvanized pipe enters the inside of the cleaning housing, the ultrasonic oscillator is started to clean and remove dust from the surface of the galvanized pipe.

[0017] 2. For the cleaning and dust removal device for galvanized pipe processing, by installing a dust removal unit, when the lifting unit lifts the galvanized pipe to the inside of the two cleaning rollers, the transmission member two is started, causing the two cleaning rollers to rotate and clean the galvanized surface. Description of the Drawings

[0018] Figure 1 is the overall structure diagram of the present utility model;

[0019] Figure 2 is the bottom structure diagram of the present utility model;

[0020] Figure 3 is the internal structure diagram of the cleaning housing of the present utility model;

[0021] Figure 4 is the internal structure diagram of the lifting housing of the present utility model.

[0022] In the figure: 101, cleaning housing; 102, bracket; 201, water tank; 202, transport pipe; 203, water pump; 204, return pipe; 205, water inlet pipe; 206, filter screen; 207, drainage slope; 208, ultrasonic oscillator; 301, lifting housing; 302, transmission member one; 303, lead screw; 304, lead screw nut; 305, slide bar; 306, slider; 307, fixing component; 401, cleaning fixing block; 402, transmission member two; 403, transmission assembly; 404, rotating shaft; 405, cleaning roller. Detailed Embodiments

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1 - 4 , the present utility model provides a technical solution: a cleaning and dust removal device for galvanized pipe processing, including a cleaning housing 101 and a bracket 102. The bracket 102 is installed at the bottom of the cleaning housing 101, and a cleaning device is installed at the top of the cleaning housing 101. The cleaning device includes a cleaning unit, a dust removal unit, and a lifting unit. The cleaning unit is installed inside the cleaning housing 101, the dust removal unit is installed at the top of the cleaning housing 101, and the lifting unit is installed at the top of the cleaning housing 101.

[0025] The cleaning unit includes a water tank 201, a transport pipe 202, a water pump 203, a return pipe 204, a water inlet pipe 205, a filter screen 206, a drainage slope 207, and an ultrasonic oscillator 208. The water tank 201 is installed at the bottom of the cleaning housing 101, the transport pipe 202 is installed on the back of the water tank 201, the water pump 203 is installed on the back of the transport pipe 202, the return pipe 204 is installed on the back of the water pump 203, the water inlet pipe 205 is installed on the front of the water tank 201, the filter screen 206 is installed inside the cleaning housing 101, the drainage slope 207 is installed inside the cleaning housing 101, and the ultrasonic oscillator 208 is installed on the outer surface of the cleaning housing 101. By installing the cleaning unit, the water inside the water tank 201 is transported to the inside of the cleaning housing 101 through the water inlet pipe 205 by the water pump 203, so that the inside of the cleaning housing 101 is filled with water. When the galvanized pipe enters the inside of the cleaning housing 101, by starting the ultrasonic oscillator 208, the surface of the galvanized pipe is cleaned and dust is removed.

[0026] A drainage tank is installed at the bottom of the cleaning housing 101, a filter screen 206 is installed at the top of the drainage tank, and a drainage slope 207 is installed at the bottom of the filter screen 206, so that dust and the like during cleaning are isolated by the filter screen 206, so that water enters the drainage slope 207 through the holes of the filter screen 206, so that the water inside the cleaning housing 101 is in a circulating state.

[0027] The lifting unit includes a lifting housing 301, a first transmission member 302, a lead screw 303, a lead screw nut 304, a slide bar 305, a slider 306, and a fixing assembly 307. The lifting housing 301 is installed on the top of the cleaning housing 101. The first transmission member 302 is installed on the left side of the lifting housing 301. The lead screw 303 is installed at the bottom of the first transmission member 302. The lead screw nut 304 is installed on the outer surface of the lead screw 303. The slide bar 305 is installed on the top of the cleaning housing 101. The slider 306 is installed on the outer surface of the slide bar 305. The fixing assembly 307 is installed inside the lead screw nut 304. By installing the lifting assembly, the galvanized pipe is fixed inside the fixing assembly 307. The first transmission member 302 drives the lead screw 303 to rotate, thereby connecting the lead screw nut 304 and the slider 306 through the galvanized pipe, and thus completing the lifting work of the galvanized pipe.

[0028] The dust removal unit includes a cleaning fixing block 401, a second transmission member 402, a transmission assembly 403, a rotating shaft 404, and a cleaning roller 405. The cleaning fixing block 401 is installed on the front and back sides of the lifting housing 301. The second transmission member 402 is installed on the left side of the cleaning fixing block 401. The transmission assembly 403 is installed on the right side of the second transmission member 402. The rotating shaft 404 is installed inside the transmission assembly 403. The cleaning roller 405 is installed on the outer surface of the rotating shaft 404. By installing the dust removal unit, when the lifting unit lifts the galvanized pipe to the inside of the two cleaning rollers 405, by starting the second transmission member 402, the cleaning rollers 405 on both sides start to rotate, thereby cleaning the surface of the galvanized pipe.

[0029] The transmission assembly 403 consists of a driving wheel, a transmission belt, and a driven wheel. The power is transmitted to the transmission belt through the driving wheel, thereby driving the driven wheel to rotate, and thus achieving the transmission of power.

[0030] The fixing assembly 307 consists of a telescopic member, a rubber plug, and a rotating member. By placing the galvanized pipe inside the fixing assemblies 307 on both sides, the telescopic member drives the rubber plug, thereby fixing the galvanized pipe inside the fixing assembly 307. The rotating member drives the galvanized pipe to rotate, thereby cleaning the outer surface of the galvanized pipe.

[0031] The rubber plug in the fixing assembly 307 is a detachable rubber plug, and the rubber plug is threadedly connected to the telescopic member in the fixing assembly 307. Thus, when dealing with galvanized pipes of different sizes, by replacing the rubber plug, the fixing of the galvanized pipe is completed, further improving the practicality of the device.

[0032] Working principle: Place the galvanized pipe to be cleaned inside the fixing component 307. Drive the rubber plug to retract inward through the telescopic component in the fixing component 307, thereby fixing the galvanized pipe inside the fixing component 307. Start the water pump 203, and the water pump 203 transports the water in the water tank 201 to the inside of the cleaning housing 101 through the water inlet pipe 205. Start the first transmission member 302, causing the output shaft of the first transmission member 302 to rotate. Through the rotation of the output shaft of the first transmission member 302, the first transmission member 302 drives the lead screw 303 to rotate. Through the rotation of the lead screw 303, the lead screw 303 meshes with the lead screw nut 304, thereby driving the galvanized pipe to move up and down. When the galvanized pipe is inside the cleaning housing 101, start the ultrasonic vibrator 208 to clean the galvanized pipe. After the cleaning is completed, rotate the first transmission member 302 in the reverse direction, thereby driving the galvanized pipe to rise until the galvanized pipe is located between the two cleaning rollers 405. Start the second transmission member 402, causing the second transmission member 402 to drive the entire transmission assembly 403 to work, so that the rotating shaft 404 drives the cleaning rollers 405 to rotate, thereby cleaning and drying the surface of the galvanized pipe.

[0033] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

Claims

1. A cleaning and dust removal device for galvanized pipe processing, comprising a cleaning shell (101) and a bracket (102), characterized in that: A bracket (102) is installed at the bottom of the cleaning shell (101), and a cleaning device is installed at the top of the cleaning shell (101), the cleaning device comprising a cleaning unit, a dust removal unit, and a lifting unit, the cleaning unit is installed inside the cleaning shell (101), the dust removal unit is installed at the top of the cleaning shell (101), and the lifting unit is installed at the top of the cleaning shell (101); The cleaning unit comprises a water tank (201), a transport pipe (202), a water pump (203), a return pipe (204), a water inlet pipe (205), a filter (206), a drainage slope (207), and an ultrasonic vibrator (208); the water tank (201) is installed at the bottom of a cleaning shell (101); the transport pipe (202) is installed at the back of the water tank (201); the water pump (203) is installed at the back of the transport pipe (202); the return pipe (204) is installed at the back of the water pump (203); the water inlet pipe (205) is installed at the front of the water tank (201); the filter (206) is installed inside the cleaning shell (101); the drainage slope (207) is installed inside the cleaning shell (101); and the ultrasonic vibrator (208) is installed on the outer surface of the cleaning shell (101).

2. A cleaning and dust removal device for galvanized pipe processing according to claim 1, characterized in that: A drainage box is installed at the bottom of the cleaning shell (101), a filter screen (206) is installed at the top of the drainage box, and a drainage slope (207) is installed at the bottom of the filter screen (206).

3. A cleaning and dust removal device for galvanized pipe processing according to claim 1, characterized in that: The lifting unit comprises a lifting shell (301), a transmission member 1 (302), a screw (303), a screw nut (304), a slide rod (305), a slider (306), and a fixing assembly (307). The lifting shell (301) is installed on the top of the cleaning shell (101), the transmission member 1 (302) is installed on the left side of the lifting shell (301), the screw (303) is installed on the bottom of the transmission member 1 (302), the screw nut (304) is installed on the outer surface of the screw (303), the slide rod (305) is installed on the top of the cleaning shell (101), the slider (306) is installed on the outer surface of the slide rod (305), and the fixing assembly (307) is installed on the inner side of the screw nut (304).

4. A cleaning and dust removal device for galvanized pipe processing according to claim 1, characterized in that: The dust removal unit comprises a cleaning fixed block (401), a second transmission member (402), a transmission assembly (403), a rotating shaft (404), and a cleaning roller (405); the cleaning fixed block (401) is mounted on the front and rear sides of the lifting shell (301); the second transmission member (402) is mounted on the left side of the cleaning fixed block (401); the transmission assembly (403) is mounted on the right side of the second transmission member (402); the rotating shaft (404) is mounted inside the transmission assembly (403); and the cleaning roller (405) is mounted on the outer surface of the rotating shaft (404).

5. A cleaning and dust removal device for galvanized pipe processing according to claim 4, characterized in that: The transmission assembly (403) consists of a transmission wheel, a transmission belt, and a driven wheel.

6. A cleaning and dust removal device for galvanized pipe processing according to claim 3, characterized in that: The fixing assembly (307) is composed of a telescopic part, a rubber plug, and a rotating part.

7. A cleaning and dust removal device for galvanized pipe processing according to claim 3, characterized in that: The rubber plug in the fixing assembly (307) is a detachable rubber plug, and the rubber plug is threadably connected to the telescopic member in the fixing assembly (307).

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