Ceramic tile surface dust removal device for ceramic tile production
By designing a surface dust removal device for ceramic tile including a conveyor, a processing bin, a dust removal assembly and a filter assembly, the problem of difficulty in adapting to ceramic tiles of different sizes in the prior art is solved, and effective fixation and efficient dust removal of ceramic tiles of different sizes are achieved.
Patent Information
- Application Number
- CN202421951950.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The existing surface dust removal device of ceramic tile is difficult to adapt to ceramic tile of different sizes, resulting in the inability to effectively limit and fix the ceramic tile.
A ceramic tile surface dust removal device including a conveyor, a processing bin, a dust removal assembly and a filter assembly is designed. The device realizes the fixation of ceramic tiles of different sizes through the combination of electric push rods, rotary rods and plywoods. The dust removal assembly uses an air pump and a filter plate to effectively remove dust from the surface of the ceramic tile.
The device can adapt to ceramic tiles of different sizes, realize effective dust removal and dust filtration, and improve dust removal efficiency and the scope of application of equipment.
Smart Images

Figure CN223028051U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of ceramic tile production, in particular to a dust removal device for the surface of ceramic tiles used in ceramic tile production. Background Technique
[0002] Ceramic tiles are a common building material used for covering floors, walls, and other surfaces. Ceramic tiles are made of ceramic materials, and the main components include clay, quartz, feldspar, and silica. These raw materials are mixed, formed, and sintered through various processes to form a hard and durable porcelain material.
[0003] The sintering process of ceramic tiles is a process in which the raw material mixture is formed and then made into a hard ceramic material through high-temperature sintering. This process is a crucial step in ceramic tile production, which determines the quality, durability, and appearance characteristics of ceramic tiles. After the ceramic tiles are made, they need to be polished to make the surface smooth. Dust and debris generated during the polishing process will accumulate on the surface of the polished ceramic tiles, so dust removal equipment is required for dust removal.
[0004] The dust removal equipment transports the ceramic tiles into the interior of the dust removal equipment through a conveyor belt. The existing dust removal equipment installs baffles on both sides of the conveyor belt to prevent the ceramic tiles from falling, but the positions of the baffles are fixed and it is not easy to limit ceramic tiles of different sizes. Therefore, a dust removal device for the surface of ceramic tiles used in ceramic tile production is proposed to solve the above problems. Content of the Utility Model
[0005] In order to make up for the above deficiencies, the utility model provides a dust removal device for the surface of ceramic tiles used in ceramic tile production, aiming to improve the problem that the baffles in the existing technology are not easy to limit ceramic tiles of different sizes.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A dust removal device for the surface of ceramic tiles used in ceramic tile production, including a conveyor. A processing chamber is fixedly connected to the top side of the conveyor. A dust removal component is arranged at the front part of the top side of the processing chamber, and the dust removal component is used to collect the dust on the surface of the ceramic tiles. A filtering component is arranged at the rear part of the top side of the processing chamber, and the filtering component is used to filter the dust in the air flow. A conveyor belt is arranged inside the conveyor. A plurality of evenly distributed placement platforms are arranged on the outer periphery of the conveyor belt. An electric push rod is fixedly connected inside the placement platform. Two rotating rods are rotatably connected to the outer periphery of the telescopic end of the electric push rod. One side of the rotating rod is rotatably connected to a support rod. A clamping plate is fixedly connected to the top side of the support rod. A plurality of evenly distributed support columns are fixedly connected to the bottom side of the conveyor;
[0008] As a further description of the above technical solution:
[0009] The filtering component includes a filtering bin, which is fixedly connected to the rear part of the top side of the processing bin. A filter plate is slidably connected inside the filtering bin. A moving shaft is slidably connected to the inside of the rear side of the filtering bin. The front end of the moving shaft is slidably connected to the inside of the rear side of the filter plate. A limiting block is fixedly connected to the outer periphery of the moving shaft. A spring is sleeved on the outer periphery of the moving shaft. One end of the spring is fixedly connected to one side of the limiting block, and the other end of the spring is fixedly connected to the inside of the filtering bin;
[0010] As a further description of the above technical solution:
[0011] The dust removal component includes an air pump, which is fixedly connected to the front part of the top side of the processing bin. Both the input end and the output end of the air pump are fixedly connected with air delivery pipes. The rear end of one of the air delivery pipes is fixedly connected to the inner side of the bottom of the filtering bin. A feeding pipe is fixedly connected to the right side of the top of the filtering bin. One end of the feeding pipe is fixedly connected to the inner side of the top of the processing bin. A plurality of uniformly distributed drainage covers are fixedly connected to the outer periphery of the feeding pipe;
[0012] As a further description of the above technical solution:
[0013] A slider is fixedly connected to the bottom side of the support rod. Two sliding grooves are formed inside the placing table, and the slider is slidably connected inside the sliding grooves;
[0014] As a further description of the above technical solution:
[0015] A limiting plate is fixedly connected to the left side of the filter plate, and the limiting plate is slidably connected inside the filtering bin;
[0016] As a further description of the above technical solution:
[0017] A plurality of uniformly distributed magic tapes one are fixedly connected to the outer periphery of the conveyor belt. A magic tape two is fixedly connected to the bottom side of the placing table, and the top side of the magic tape one is adhered to the bottom side of the magic tape two;
[0018] As a further description of the above technical solution:
[0019] A rubber pad is fixedly connected to one side of the clamping plate;
[0020] As a further description of the above technical solution:
[0021] A limiting groove is formed inside the left side of the filtering bin, and the limiting block is slidably connected inside the limiting groove.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the present utility model, after placing the ceramic tile on the top side of the placing table, the electric push rod can be activated. The telescopic end of the electric push rod extends to drive the rotation of two rotating rods. During the rotation of the two rotating rods, two clamping plates are respectively driven by two support rods to move towards each other to clamp and fix the ceramic tile, so that the device can fix ceramic tiles of different sizes and increase the application range of the device.
[0024] 2. In the present utility model, after the ceramic tile enters the interior of the treatment chamber, the air pump is activated. The air pump drives the air flow inside the treatment chamber through the feed pipe and multiple drainage covers. The air flow drives the dust on the surface of the ceramic tile to enter the interior of the filtration chamber through the feed pipe and multiple drainage covers. Then, the filter plate can filter the dust in the air flow, and the filtered air flow can be discharged through the air pump to prevent dust from polluting the air. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 is a three-dimensional schematic diagram of the ceramic tile surface dust removal device for ceramic tile production proposed by the present utility model;
[0026] Figure 2 is a structural schematic diagram of the placing table of the ceramic tile surface dust removal device for ceramic tile production proposed by the present utility model;
[0027] Figure 3 is a structural schematic diagram of the treatment chamber of the ceramic tile surface dust removal device for ceramic tile production proposed by the present utility model;
[0028] Figure 4 is a structural schematic diagram of the filtration chamber of the ceramic tile surface dust removal device for ceramic tile production proposed by the present utility model;
[0029] Figure 5 is Figure 4 the enlarged view of part A in
[0030] Figure 6 is a structural schematic diagram of the first magic tape of the ceramic tile surface dust removal device for ceramic tile production proposed by the present utility model.
[0031] LEGEND DESCRIPTION:
[0032] 1. Conveyor; 2. Support column; 3. Conveyor belt; 4. Clamping plate; 5. Placing table; 6. Filter plate; 7. Filtration chamber; 8. Air pump; 9. Treatment chamber; 10. Support rod; 11. Slide block; 12. Rubber pad; 13. Rotating rod; 14. Electric push rod; 15. Drainage cover; 16. Feed pipe; 17. Air delivery pipe; 18. Moving shaft; 19. Spring; 20. Limit block; 21. First magic tape; 22. Second magic tape; 23. Limit plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0033] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0034] Referring to Figure 1 , Figure 2 and Figure 6 , an embodiment provided by the present utility model: a dust removal device for the surface of ceramic tiles used in ceramic tile production, including a conveyor 1. The conveyor 1 is used to install a conveyor belt 3. A processing chamber 9 is fixedly connected to the top side of the conveyor 1. The processing chamber 9 provides space for dust removal on the surface of ceramic tiles. A conveyor belt 3 is arranged inside the conveyor 1. The conveyor belt 3 is used to drive a placement table 5 to move. A plurality of evenly distributed placement tables 5 are arranged on the outer periphery of the conveyor belt 3. The placement table 5 is used to install ceramic tiles. A plurality of evenly distributed magic tapes one 21 are fixedly connected to the outer periphery of the conveyor belt 3. A magic tape two 22 is fixedly connected to the bottom side of the placement table 5. The top side of the magic tape one 21 is adhered to the bottom side of the magic tape two 22. The placement table 5 and the conveyor belt 3 are connected to each other through the magic tape one 21 and the magic tape two 22. An electric push rod 14 is fixedly connected inside the placement table 5. The telescopic end of the electric push rod 14 can be telescoped and drive a rotating rod 13 to rotate. Two rotating rods 13 are rotatably connected to the outer periphery of the telescopic end of the electric push rod 14. The rotation of the rotating rod 13 can drive a support rod 10 to move. A support rod 10 is rotatably connected to one side of the rotating rod 13. A slider 11 is fixedly connected to the bottom side of the support rod 10. Two sliding grooves are formed inside the placement table 5. The slider 11 is slidably connected inside the sliding groove. The sliding of the slider 11 inside the sliding groove can limit the movement of the support rod 10. The support rod 10 is used to install a clamping plate 4. A clamping plate 4 is fixedly connected to the top side of the support rod 10. The clamping plate 4 can clamp and fix the ceramic tile. A rubber pad 12 is fixedly connected to one side of the clamping plate 4. The rubber pad 12 can increase the friction between the ceramic tile and the clamping plate 4 and prevent friction between the clamping plate 4 and the ceramic tile. A plurality of evenly distributed support columns 2 are fixedly connected to the bottom side of the conveyor 1. The plurality of support columns 2 can support the stable operation of the device.
[0035] Referring to Figures 3 - 5, a filtering component is provided at the rear part of the top side of the processing chamber 9. The filtering component is used to filter dust in the air flow. The filtering component includes a filtering chamber 7. The filtering chamber 7 is used to install a filter plate 6. The filtering chamber 7 is fixedly connected to the rear part of the top side of the processing chamber 9. A filter plate 6 is slidably connected inside the filtering chamber 7. The filter plate 6 can filter dust in the air flow. A limiting plate 23 is fixedly connected to the left side of the filter plate 6. The limiting plate 23 is slidably connected inside the filtering chamber 7. Installing the limiting plate 23 can limit the movement of the filter plate 6. A moving shaft 18 is slidably connected inside the rear side of the filtering chamber 7. The front end of the moving shaft 18 is slidably connected inside the rear side of the filter plate 6. Inserting the front end of the moving shaft 18 into the rear side of the filter plate 6 can fix the filter plate 6 inside the filtering chamber 7. A limiting block 20 is fixedly connected to the outer periphery of the moving shaft 18. A limiting groove is provided inside the left side of the filtering chamber 7. The limiting block 20 is slidably connected inside the limiting groove. The sliding of the limiting block 20 inside the limiting groove can limit the movement of the moving shaft 18. A spring 19 is sleeved on the outer periphery of the moving shaft 18. One end of the spring 19 is fixedly connected to one side of the limiting block 20. The other end of the spring 19 is fixedly connected to the inside of the filtering chamber 7. The spring 19 can push the moving shaft 18 to move so that the front end of the moving shaft 18 is inserted into the rear side of the filter plate 6.
[0036] Refer to Figure 1 , Figure 3 , a dust removal component is provided at the front part of the top side of the processing chamber 9. The dust removal component is used to collect dust on the surface of the ceramic tile. The dust removal component includes an air pump 8. The air pump 8 is fixedly connected to the front part of the top side of the processing chamber 9. The air pump 8 is used to drive the air flow to flow. Both the input end and the output end of the air pump 8 are fixedly connected with air conveying pipes 17. The air conveying pipes 17 are used to transport the air flow. The rear end of one of the air conveying pipes 17 is fixedly connected to the inner side of the bottom of the filtering chamber 7. A material conveying pipe 16 is fixedly connected to the right side of the top of the filtering chamber 7. One end of the material conveying pipe 16 is fixedly connected to the inner side of the top of the processing chamber 9. The material conveying pipe 16 is used to transport dust. A plurality of uniformly distributed diversion covers 15 are fixedly connected to the outer periphery of the material conveying pipe 16. The air flow can carry dust and enter the inside of the material conveying pipe 16 through the diversion covers 15.
[0037] Working principle: When using this device, place the ceramic tile on the top side of the placement table 5. Then start the electric push rod 14. The telescopic end of the electric push rod 14 extends to drive the rotation of the two rotating rods 13. The two rotating rods 13 drive the two clamping plates 4 to move towards each other through the two support rods 10 respectively, and the two clamping plates 4 clamp and fix the ceramic tile to fix the ceramic tile on the top side of the placement table 5. Then start the conveyor 1 to rotate the conveyor belt 3 to drive the movement of the placement table 5. The placement table 5 carries the ceramic tile and moves into the interior of the treatment chamber 9. Start the air pump 8 to drive the air flow inside the treatment chamber 9. The air flow carries the dust on the surface of the ceramic tile through the multiple drainage covers 15 and the feed pipes 16 into the interior of the filter chamber 7, thus completing the cleaning of the dust on the surface of the ceramic tile. The ceramic tile after cleaning moves out of the treatment chamber 9. Then, retract the telescopic end of the electric push rod 14, and the clamping plates 4 will no longer clamp and fix the ceramic tile, and then the ceramic tile can be removed. When the air flow passes through the filter plate 6, the filter plate 6 can filter the dust in the air flow. The filtered air flow can be discharged through the air pump 8. The dust accumulates on the top side of the filter plate 6. When the filter plate 6 needs to be cleaned, pull the moving shaft 18 to move. After pulling out the front end of the moving shaft 18 from the interior of the filter plate 6, the filter plate 6 can be pulled out from the interior of the filter chamber 7, and then the dust accumulated on the top side of the filter plate 6 can be cleaned up.
[0038] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A device for removing dust from the surface of a tile for producing a tile, comprising a conveyor (1), characterized in that: The top side of the conveyor (1) is fixedly connected to a processing bin (9), the front part of the top side of the processing bin (9) is provided with a dust removal assembly, the dust removal assembly is used to collect dust on the surface of the ceramic tile, the rear part of the top side of the processing bin (9) is provided with a filter assembly, the filter assembly is used to filter dust in the airflow, a conveyor belt (3) is arranged inside the conveyor (1), a plurality of evenly distributed placement tables (5) are arranged on the periphery of the conveyor belt (3), an electric push rod (14) is fixedly connected inside the placement table (5), the outer periphery of the telescopic end of the electric push rod (14) is rotatably connected to two rotating rods (13), one side of the rotating rod (13) is rotatably connected to a support rod (10), the top side of the support rod (10) is fixedly connected to a clamping plate (4), and the bottom side of the conveyor (1) is fixedly connected to a plurality of evenly distributed support columns (2).
2. The tile surface dust removal device for tile production according to claim 1 is characterized in that: The filter assembly comprises a filter chamber (7), the filter chamber (7) being fixedly connected to the rear part of the top side of the processing chamber (9), a filter plate (6) being slidably connected inside the filter chamber (7), a movable shaft (18) being slidably connected inside the rear side of the filter chamber (7), a front end of the movable shaft (18) being slidably connected inside the rear side of the filter plate (6), a limit block (20) being fixedly connected to the outer periphery of the movable shaft (18), a spring (19) being sleeved on the outer periphery of the movable shaft (18), one end of the spring (19) being fixedly connected to one side of the limit block (20), and the other end of the spring (19) being fixedly connected to the inside of the filter chamber (7).
3. The tile surface dust removal device for tile production according to claim 2 is characterized in that: The dust removal component comprises an air pump (8), the air pump (8) is fixedly connected to the front part of the top side of the processing bin (9), the input end and the output end of the air pump (8) are both fixedly connected to air pipes (17), the rear end of one of the air pipes (17) is fixedly connected to the inner side of the bottom of the filter bin (7), the top right side of the filter bin (7) is fixedly connected to a feed pipe (16), one end of the feed pipe (16) is fixedly connected to the inner side of the top of the processing bin (9), and the outer periphery of the feed pipe (16) is fixedly connected to a plurality of evenly distributed drainage hoods (15).
4. The tile surface dust removal device for tile production according to claim 1 is characterized in that: A slider (11) is fixedly connected to the bottom side of the support rod (10), two slide grooves are provided inside the placement platform (5), and the slider (11) is slidably connected inside the slide grooves.
5. The tile surface dust removal device for tile production according to claim 3 is characterized in that: The left side of the filter plate (6) is fixedly connected to a limit plate (23), and the limit plate (23) is slidably connected to the inside of the filter bin (7).
6. The tile surface dust removal device for tile production according to claim 1 is characterized in that: The outer periphery of the conveyor belt (3) is fixedly connected with a plurality of evenly distributed Velcro strips 1 (21), the bottom side of the placement platform (5) is fixedly connected with Velcro strips 2 (22), and the top side of Velcro strips 1 (21) is adhered to the bottom side of Velcro strips 2 (22).
7. The tile surface dust removal device for tile production according to claim 1 is characterized in that: A rubber pad (12) is fixedly connected to one side of the clamping plate (4).
8. The tile surface dust removal device for tile production according to claim 3 is characterized in that: A limiting groove is provided inside the left side of the filter bin (7), and the limiting block (20) is slidably connected inside the limiting groove.