Full-automatic nut tapping machine

By designing a fully automatic nut tapping machine, using components such as vibrating discs and guide cylinders to realize continuous loading and tapping operations of the nut blank, the problems of nut lag and discontinuous loading in the prior art are solved, and the tapping efficiency is improved.

CN223028649UActive Publication Date: 2025-06-27JIANGXI BOGONG TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422250682.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-06-27
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

Existing nut tapping machines are prone to nut stuttering during the loading process, resulting in discontinuous loading and low efficiency.

Method used

A fully automatic nut tapping machine is designed, which adopts components such as vibrating disc, guide cylinder, first motor, toggle shaft, electromagnetic suction cup, electric push rod, rack and gear. Through the cyclic feeding and tapping process, the continuous feeding and tapping operation of the nut blank is ensured.

Benefits of technology

The continuous feeding of nut blanks is achieved, the tapping efficiency is improved, and the problem of nut lag is avoided.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223028649U_ABST
    Figure CN223028649U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of tapping machines, and discloses a full-automatic nut tapping machine which comprises a tapping table, a vibration disc is installed on the outer surface of the top of an installation frame, a first motor is fixedly installed on the outer surface of the bottom of a distribution disc, and a shifting shaft is fixedly arranged on the outer surface of a rotating shaft in a sleeved mode. And a first electric push rod is fixedly mounted on the outer surface, facing the discharging table, of the mounting plate, the outer surface of the supporting shaft is fixedly sleeved with a first gear and a material taking rod, and the output end of the first electric push rod is fixedly connected with a rack. A nut blank enters a guide cylinder through a vibration disc, a first motor and a stirring shaft are matched to enable the nut blank to fall off from a discharging pipe, an electromagnetic chuck is used for adsorbing the nut blank, an electric push rod, a rack and a gear are matched to adjust the angle of a material taking rod, the nut blank is fed in a circulating mode, the continuity of the feeding process is high, and the feeding efficiency is high. And the working efficiency of tapping the nut blank is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of tapping machines, in particular to a full-automatic nut tapping machine. Background Art

[0002] Tapping, also known as threading, refers to using a certain torque to screw the tap into the bottom hole to be drilled to produce an internal thread. A nut, also known as a nut, is a part that is screwed together with a bolt or stud to tighten. Its internal thread is processed by tapping the nut with a tapping machine. A tapping machine is required when tapping the nut.

[0003] When using an existing nut tapping machine, the nuts are generally arranged by a vibrating plate and then transported to the tapping end. However, in actual use, it is found that the above method may cause the nuts to get stuck during the feeding process, and the feeding is not continuous, resulting in low tapping efficiency. Therefore, a fully automatic nut tapping machine is proposed. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a fully automatic nut tapping machine to solve the problems mentioned in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic nut tapping machine comprises a tapping table, a mounting frame is provided on the top outer surface of the tapping table, a vibrating plate is installed on the top outer surface of the mounting frame, a discharging end of the vibrating plate is connected with a discharging slide rail, the other end of the discharging slide rail is fixedly connected with a guide cylinder, a discharging table is fixedly connected with the top outer surface of the tapping table, a discharging table is fixedly connected with the top outer surface of the discharging table, a discharging plate is fixedly connected with a first motor on the bottom outer surface of the discharging plate, a rotating shaft is rotatably connected with the bottom inner surface of the discharging plate, the first motor is fixedly connected with the outer surface of the rotating shaft, a toggle shaft is fixedly sleeved on the outer surface of the rotating shaft, the guide cylinder extends to the interior of the discharging plate, and a discharging pipe is fixedly connected with the bottom outer surface of the discharging plate;

[0006] The top outer surface of the tapping table is fixedly connected with a mounting plate, and the outer surface of the mounting plate facing the unloading table is fixedly installed with a first electric push rod. The top outer surface of the tapping table is rotatably connected with a support shaft, and the outer surface of the support shaft is fixedly sleeved with a first gear and a material picking rod, and the output end of the first electric push rod is fixedly connected with a rack, and the rack is movably engaged with the outer surface of the first gear.

[0007] Furthermore, a rotating drum is rotatably penetrated through the top outer surface of the tapping table, a second motor is fixedly installed on the inner surface of the tapping table, a second gear is fixedly sleeved on the output end of the second motor, a third gear is fixedly sleeved on the outer surface of the rotating drum, and a turntable is fixedly connected to the top outer surface of the rotating drum.

[0008] Furthermore, an electromagnetic chuck is fixedly mounted on one end of the material picking rod away from the supporting shaft.

[0009] Furthermore, the interior of the material distribution plate is fixedly connected with an arc track, the guide cylinder is located above the arc track, and the shifting shaft is located between the arc track and the guide cylinder.

[0010] Furthermore, the top outer surface of the turntable is fixedly connected to a plurality of hook-shaped blocks arranged in a circular array, the outer side of the turntable is fixedly connected to a plurality of side panels in a circular array, the outer surfaces of the plurality of side panels are fixedly installed with clamping cylinders, the output end of the clamping cylinder is fixedly connected to a clamping block, and the plurality of clamping blocks correspond to the plurality of hook-shaped blocks respectively.

[0011] Furthermore, a plurality of infrared receivers arranged in a circular array are fixedly mounted on the bottom outer surface of the turntable, and the infrared receivers correspond to the positions of a plurality of hook-shaped blocks. An infrared transmitter is fixedly mounted on the top outer surface of the tapping table, and the infrared transmitter corresponds to any one of the plurality of infrared receivers. A controller is mounted on the outer surface of the tapping table, and the infrared receiver and the second motor are electrically connected to the controller.

[0012] Furthermore, a tapping assembly is fixedly disposed on the top outer surface of the tapping table.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The fully automatic nut tapping machine allows the nut blank to enter the guide cylinder through the vibrating plate, cooperates with the first motor and the toggle shaft, so that the nut blank falls from the discharge pipe, and adsorbs the nut blank through the electromagnetic suction cup, cooperates with the electric push rod, rack and gear, adjusts the angle of the feeding rod, and feeds the nut blank in a cyclic manner. The feeding process has strong continuity, which improves the work efficiency of tapping the nut blank.

[0015] 2. The fully automatic nut tapping machine drives the second gear through the second motor, and cooperates with the infrared transmitter and the infrared receiver, so that the third gear causes the rotating drum to drive the turntable to rotate, thereby performing cyclic and continuous tapping work on the nut blank, thereby improving the tapping efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the material distribution plate and its related structures of the utility model;

[0018] Figure 3This is a schematic diagram of the utility model of the material distribution plate and its related structures when viewed from above;

[0019] Figure 4 This is a schematic diagram of the partial structure of the utility model in front view and section;

[0020] Figure 5 For this utility model Figure 1 The enlarged structural diagram at A in the middle;

[0021] Figure 6 For this utility model Figure 1 Enlarged structural diagram at B in the middle.

[0022] In the figure: 1. tapping table; 2. mounting frame; 3. vibrating plate; 4. discharging slide rail; 5. guide cylinder; 6. material distribution plate; 7. arc track; 8. discharging pipe; 9. first motor; 10. rotating shaft; 11. toggle shaft; 12. supporting shaft; 13. material picking rod; 14. electromagnetic suction cup; 15. first gear; 16. electric push rod; 17. rack; 18. rotating drum; 19. turntable; 20. second motor; 21. second gear; 22. third gear; 23. hook block; 24. clamping cylinder; 25. tapping assembly. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Embodiment 1:

[0025] Please refer to Figures 1 - 6The utility model provides a technical solution: a fully automatic nut tapping machine, including a tapping table 1, a mounting frame 2 is arranged on the top outer surface of the tapping table 1, a vibrating plate 3 is installed on the top outer surface of the mounting frame 2, a discharging end of the vibrating plate 3 is connected with a discharging slide rail 4, and the other end of the discharging slide rail 4 is fixedly connected with a guide cylinder 5, a discharging table is fixedly connected to the top outer surface of the tapping table 1, a discharging plate 6 is fixedly connected to the top outer surface of the discharging table, a first motor 9 is fixedly installed on the bottom outer surface of the discharging plate 6, a rotating shaft 10 is rotatably connected to the bottom inner surface of the discharging plate 6, the first motor 9 is fixedly connected to the outer surface of the rotating shaft 10, and the outer surface of the rotating shaft 10 is fixedly sleeved A toggle shaft 11 is provided, and the guide cylinder 5 extends to the interior of the distribution plate 6. The bottom outer surface of the distribution plate 6 is fixedly connected with a discharge pipe 8. Specifically, the nut blanks are discharged through the discharge slide rail 4 and accumulated inside the guide cylinder 5. The nut blanks at the bottom are completely exposed to the outside of the guide cylinder 5. The first motor 9 is turned on, and the first motor 9 drives the rotating shaft 10 to rotate, and the rotating shaft 10 drives the toggle shaft 11 to rotate. When the toggle shaft 11 contacts the nut blank, the nut blank is toggled as the toggle shaft 11 rotates, and the toggle shaft 11 drives the nut blank to slide inside the arc track 7. At this time, another nut blank inside the guide cylinder 5 is located at the bottom, and intermittent loading is performed.

[0026] In this embodiment, a mounting plate is fixedly connected to the top outer surface of the tapping table 1, and a first electric push rod 16 is fixedly installed on the outer surface of the mounting plate facing the unloading table. The top outer surface of the tapping table 1 is rotatably connected to the support shaft 12, and the outer surface of the support shaft 12 is fixedly sleeved with a first gear 15 and a material picking rod 13. The output end of the first electric push rod 16 is fixedly connected to a rack 17, and the rack 17 is movably engaged with the outer surface of the first gear 15. Specifically, when the first electric push rod 16 works, the first electric push rod 16 drives the first rack 17 to move, so that the first gear 15 drives the support shaft 12 to rotate, thereby driving the material picking rod 13 to rotate and adjusting the position of one end of the material picking rod 13.

[0027] In this embodiment, a rotating drum 18 is rotatably penetrated on the top outer surface of the tapping table 1, a second motor 20 is fixedly installed on the inner surface of the tapping table 1, a second gear 21 is fixedly sleeved on the output end of the second motor 20, a third gear 22 is fixedly sleeved on the outer surface of the rotating drum 18, and a turntable 19 is fixedly connected to the top outer surface of the rotating drum 18. Specifically, when the second motor 20 is working, it drives the second gear 21 to rotate, and the second gear 21 drives the third gear 22 to rotate, so that the third gear 22 drives the rotating drum 18 to rotate.

[0028] In this embodiment, an electromagnetic suction cup 14 is fixedly mounted on one end of the material taking rod 13 away from the support shaft 12. Specifically, the electromagnetic suction cup 14 adsorbs the nut blank or the finished nut tapping product when energized.

[0029] In this embodiment, the interior of the material distribution plate 6 is fixedly connected to the arc track 7, the guide cylinder 5 is located above the arc track 7, and the shift shaft 11 is located between the arc track 7 and the guide cylinder 5. Specifically, when the shift shaft 11 drives the nut blank to move, it slides inside the arc slide rail, and the nut blank is limited by the arc slide rail.

[0030] In this embodiment, a plurality of hook blocks 23 arranged in a circular array are fixedly connected to the top outer surface of the turntable 19, and a plurality of side plates are fixedly connected to the outer side of the turntable 19 in a circular array. A clamping cylinder 24 is fixedly installed on the outer surfaces of the plurality of side plates, and a clamping block is fixedly connected to the output end of the clamping cylinder 24. The plurality of clamping blocks correspond to the plurality of hook blocks 23 respectively. Specifically, when the clamping cylinder 24 is working, the clamping cylinder 24 drives the clamping block to cooperate with the hook block 23 to press the nut blank to avoid deviation in the position of the nut during the tapping process.

[0031] In this embodiment, a plurality of infrared receivers arranged in a circular array are fixedly mounted on the bottom outer surface of the turntable 19, and the infrared receivers correspond to the positions of the plurality of hook-shaped blocks 23. An infrared transmitter is fixedly mounted on the top outer surface of the tapping table 1, and the infrared transmitter corresponds to any one of the plurality of infrared receivers. A controller is mounted on the outer surface of the tapping table 1, and the infrared receiver and the second motor 20 are electrically connected to the controller. Specifically, when the turntable 19 rotates, when the infrared receiver rotates to the position corresponding to the infrared transmitter, the infrared receiver receives the signal and sends the signal to the controller, and the controller stops the second motor 20.

[0032] In this embodiment, a tapping assembly 25 is fixedly provided on the top outer surface of the tapping table 1. Specifically, the tapping assembly 25 includes a tapping motor, a tap chuck and a tap, and an adjustment mechanism for adjusting the position of the tap. Because it is an existing mature technology and is not an improvement point of the present application, its specific structure and specific working method are not elaborated in this specification.

[0033] It is worth noting that the vibration plate 3 contains electromagnets, springs and other components. Since they are existing technologies, their specific structures are not elaborated in detail in this specification.

[0034] Working principle: When the utility model is in use, the nut blank is placed inside the vibration plate 3 in advance, and the force generated by the electromagnet causes the hopper to vibrate in the vertical direction. Due to the inclination of the spring piece, the hopper will perform torsional vibration around its vertical axis. This vibration causes the nut blank in the hopper to rise along the spiral track, and finally the nut blank is discharged through the discharge slide rail 4. After being discharged through the discharge slide rail 4, the nut blank is accumulated inside the guide cylinder 5, and the nut blank at the bottom is completely exposed to the outside of the guide cylinder 5. The first motor 9 is turned on, and the first motor 9 drives the rotating shaft 10 to rotate, and the rotating shaft 10 drives the toggle shaft 11 to rotate. When the toggle shaft 11 contacts the nut blank, the nut blank is toggled as the toggle shaft 11 rotates, and the toggle shaft 11 drives the nut blank to slide inside the arc track 7. At this time, another A nut blank is located at the bottom and is intermittently loaded. When the nut blank moves to the position corresponding to the discharge pipe 8, the nut blank falls from the discharge pipe 8, and then the electromagnetic suction cup 14 adsorbs the nut blank, and the electric push rod 16 is turned on. The electric push rod 16 drives the rack 17 to move, and the rack 17 drives the first gear 15, so that the first gear 15 drives the support shaft 12 to rotate, so that the feeding rod 13 rotates, and the feeding rod 13 rotates until the nut blank is located at the hook block 23 on the turntable 19, and the electromagnetic suction cup 14 is powered off, so that the nut blank falls, and then the clamping cylinder 24 works, and the clamping cylinder 24 drives the pressing block to cooperate with the hook block 23 to press the nut blank, so that the nut blank is cyclically loaded through the above method, and the loading process is more continuous, which improves the work efficiency of tapping the nut blank.

[0035] After loading is completed at a hook block 23, the second motor 20 drives the second gear 21 to rotate, the second gear 21 drives the third gear 22 to rotate, and the third gear 22 drives the rotating drum 18 to rotate so that the turntable 19 rotates, so that when the next infrared transmitter rotates to the next infrared receiver, the second motor 20 stops working, thereby rotating the hook block 23 without a nut blank placed to the loading end, so as to perform cyclic loading. After loading is completed, the nut blank is tapped by the tapping assembly 25. When a nut blank is tapped, the second motor 20 drives the second gear 21 to rotate, and the second gear 21 drives the third gear 22 The third gear 22 drives the rotating drum 18 to rotate so that the turntable 19 rotates, so that when the next infrared transmitter rotates to the next infrared receiver, the second motor 20 stops working, and the nut blank that has not been tapped is moved to the bottom of the tapping assembly 25 for tapping, and then the electric push rod 16 drives the rack 17 to move, so that the gear rotation drives the material picking rod 13 to adjust the position of the electromagnetic suction cup 14, and the nut blank that has been tapped is removed for unloading. After unloading, it is loaded again, and the nut blank is tapped continuously in a cycle through the same principle as above, thereby improving the tapping efficiency of the nut blank.

[0036] The controller is of an existing structure, and the control circuit can be implemented by simple programming by those skilled in the art, which belongs to the common general knowledge in the art. Only its use is involved without modification, so the control method and circuit connection will not be described in detail.

[0037] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic nut tapping machine, comprising a tapping station (1), characterized in that: The top outer surface of the tapping table (1) is provided with a mounting frame (2), the top outer surface of the mounting frame (2) is installed with a vibrating plate (3), the discharging end of the vibrating plate (3) is connected with a discharging slide rail (4), the other end of the discharging slide rail (4) is fixedly connected with a guide cylinder (5), the top outer surface of the tapping table (1) is fixedly connected with a discharging table, the top outer surface of the discharging table is fixedly connected with a distribution plate (6), the bottom outer surface of the distribution plate (6) is fixedly installed with a first motor (9), the bottom inner surface of the distribution plate (6) is rotatably connected with a rotating shaft (10), the first motor (9) is fixedly connected to the outer surface of the rotating shaft (10), the outer surface of the rotating shaft (10) is fixedly sleeved with a toggle shaft (11), the guide cylinder (5) extends to the inside of the distribution plate (6), and the bottom outer surface of the distribution plate (6) is fixedly connected with a discharging pipe (8); The top outer surface of the tapping table (1) is fixedly connected to a mounting plate, and the outer surface of the mounting plate facing the unloading table is fixedly mounted with a first electric push rod (16). The top outer surface of the tapping table (1) is rotatably connected to a support shaft (12), and the outer surface of the support shaft (12) is fixedly sleeved with a first gear (15) and a material picking rod (13). The output end of the first electric push rod (16) is fixedly connected to a rack (17), and the rack (17) is movably meshed with the outer surface of the first gear (15).

2. A fully automatic nut tapping machine according to claim 1, characterized in that: A rotating drum (18) is rotatably penetrated through the top outer surface of the tapping table (1), a second motor (20) is fixedly mounted on the inner surface of the tapping table (1), a second gear (21) is fixedly sleeved on the output end of the second motor (20), a third gear (22) is fixedly sleeved on the outer surface of the rotating drum (18), and a rotating disk (19) is fixedly connected to the top outer surface of the rotating drum (18).

3. A fully automatic nut tapping machine according to claim 2, characterized in that: An electromagnetic suction cup (14) is fixedly mounted on one end of the material picking rod (13) away from the support shaft (12).

4. A fully automatic nut tapping machine according to claim 3, characterized in that: The inside of the material distribution plate (6) is fixedly connected with an arc track (7), the guide cylinder (5) is located above the arc track (7), and the shifting shaft (11) is located between the arc track (7) and the guide cylinder (5).

5. A fully automatic nut tapping machine according to claim 4, characterized in that: The top outer surface of the turntable (19) is fixedly connected to a plurality of hook-shaped blocks (23) arranged in a circumferential array, and the outer side of the turntable (19) is fixedly connected to a plurality of side plates in a circumferential array, and a plurality of pressing cylinders (24) are fixedly installed on the outer surfaces of the plurality of side plates, and a pressing block is fixedly connected to the output end of the pressing cylinder (24), and the plurality of pressing blocks respectively correspond to the plurality of hook-shaped blocks (23).

6. A fully automatic nut tapping machine according to claim 5, characterized in that: A plurality of infrared receivers arranged in a circular array are fixedly mounted on the bottom outer surface of the turntable (19), and the infrared receivers correspond to the positions of the plurality of hook-shaped blocks (23). An infrared transmitter is fixedly mounted on the top outer surface of the tapping table (1), and the infrared transmitter corresponds to any one of the plurality of infrared receivers. A controller is mounted on the outer surface of the tapping table (1), and the infrared receiver and the second motor (20) are both electrically connected to the controller.

7. A fully automatic nut tapping machine according to claim 6, characterized in that: A tapping assembly (25) is fixedly arranged on the top outer surface of the tapping table (1).