Product buckling device

By introducing a stretching mechanism and a separation buckle mechanism into the product buckle device, the burrs and debris problems caused by hard contact during the buckle between the backlight plate and the frame are solved, and the assembly quality and efficiency are improved.

CN223028938UActive Publication Date: 2025-06-27KUNSHAN WAYS ELECTRONICS
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Patent Information

Application Number
CN202421741628.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-06-27
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

During the clamping process between the backlight plate and the frame, the bumps on the backlight plate scratch the inner wall of the frame due to hard contact, resulting in burrs or debris, affecting the assembly quality.

Method used

Design a product buckle device, including a workbench, a product placing table, a buckle mechanism and a separation buckle mechanism. The opening mechanism avoids hard contact by spreading the frame outward; the separation buckle mechanism realizes automatic buckle assembly and facilitates product removal from the device.

Benefits of technology

The burr and debris problems caused by hard contact are avoided through the opening mechanism, and the product assembly quality is improved; the separation and buckle mechanism realizes automatic assembly and improves assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a product buckling device, which is used for buckling and assembling a component A and a component B. The product buckling device comprises a working table, a product placing table arranged on the working table and used for placing the component A, and an opening mechanism arranged at a set position beside the product placing table and used for opening a frame of the component B outwards when the component B and the component A are assembled, and the separating and buckling mechanism is used for driving the component A to drive the component B to vertically move upwards to be separated from the opening mechanism when the convex part of the component A coincides with the hole of the component B, so that the convex part is clamped in the hole to realize buckling assembly. According to the utility model, the opening mechanism is arranged to open the frame outwards, so that the problem that burrs and chippings are generated due to scratching caused by hard contact during product assembly is avoided, and the product assembly quality is improved; by arranging the separating and buckling mechanism, automatic buckling and assembling of products are achieved, meanwhile, the assembled products can be smoothly moved out of the device conveniently, and the assembling efficiency of the products is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of product assembly, and particularly relates to a product buckling device. Background Art

[0002] After the backlight panel of the backlight unit is assembled, a frame is buckled outside it. However, since most backlight panels are made of aluminum alloy parts, when the frame is buckled onto the backlight panel, the bumps on the backlight panel will scrape the inner wall surface of the frame, resulting in burrs or debris between the backlight panel and the frame, which affects the assembly quality of the product. Summary of the Invention

[0003] In order to overcome the above defects, the utility model provides a product buckling device, which is convenient for the assembly of products connected in a buckling manner, has a simple structure, and avoids the problem of burrs or debris generated by scraping due to hard contact between products.

[0004] The technical solution adopted by the utility model to solve its technical problems is: to provide a product buckling device for the buckling assembly of component A and component B, wherein a convex part is provided on the outer peripheral wall of component A, component B has a frame adapted to the outer periphery of component A, and a hole adapted to the convex part is provided on the frame. The product buckling device includes:

[0005] A workbench, the workbench having a horizontally arranged workbench surface;

[0006] A product placement table, arranged on the workbench surface for placing component A;

[0007] A spreading mechanism, arranged on the workbench surface and disposed at a set position beside the product placement table to outwardly spread the frame of component B when component B and component A are assembled;

[0008] A separating and buckling mechanism for driving component A to drive component B to move vertically upward away from the spreading mechanism when the convex part of component A coincides with the hole of component B, so that the convex part is engaged in the hole to achieve the buckling assembly.

[0009] As a further improvement of the utility model, the spreading mechanism includes a fixed spreading unit and a movable spreading unit.

[0010] The fixed spreading unit includes a plurality of fixed spreading members, the plurality of fixed spreading members are arranged at set positions beside two adjacent sides of the product placement table at intervals, and the fixed spreading member includes a first base fixedly connected to the workbench surface and a first spreading part arranged on the first base.

[0011] There are two sets of the movable expanding units, and the two sets of the movable expanding units are respectively arranged beside the other two adjacent sides of the product placing table. Each set of the movable expanding units includes at least one movable supporting member and a horizontal driving assembly for driving the movable supporting member to approach or move away from the product placing table.

[0012] As a further improvement of the present utility model, the horizontal driving assembly includes a first driving cylinder arranged on the workbench surface in the horizontal direction and a driving plate connected to the piston rod of the first driving cylinder;

[0013] Sliders are arranged on the lower sides of the two ends of the driving plate parallel to its moving direction, and two slide rails adapted to the sliders and arranged parallel to the piston rod are arranged on the workbench surface;

[0014] The movable supporting member includes a second base fixedly connected to the driving plate and a second expanding portion arranged on the second base.

[0015] As a further improvement of the present utility model, a guiding groove hole is formed on the workbench surface along the stroke path of the driving plate, and a limiting plate slidably matched with the guiding groove hole is connected to the lower end surface of the driving plate.

[0016] As a further improvement of the present utility model, the first expanding portion includes a first vertical surface and a first guiding surface. The first vertical surface is vertically extended upward from the inner side wall surface of the first base, and the first guiding surface is arranged on the side opposite to the first vertical surface and is inclined downward and outward from top to bottom;

[0017] The second expanding portion includes a second vertical surface and a second guiding surface. The second vertical surface is vertically extended upward from the inner side wall surface of the second base, and the second guiding surface is arranged on the side opposite to the second vertical surface and is inclined downward and outward from top to bottom.

[0018] As a further improvement of the present utility model, the horizontal distance between the lowermost end of the first guiding surface and the first vertical surface is at least equal to the protruding height of the protruding portion;

[0019] The horizontal distance between the lowermost end of the second guiding surface and the second vertical surface is at least equal to the protruding height of the protruding portion.

[0020] As a further improvement of the present utility model, the product placing table includes a supporting plate arranged on the workbench surface and a positioning carrier movably arranged on the supporting plate for positioning part A; the separating and buckling mechanism is used to drive the positioning carrier to perform lifting movement.

[0021] As a further improvement of the present invention, a through hole is provided on the work surface, and the through hole is located directly below the product placement table and passes through the support plate;

[0022] The separation and locking mechanism includes a second driving cylinder arranged directly below the through-hole. After the piston rod of the second driving cylinder vertically passes through the through-hole upward, it is transmission-connected to the lower end surface of the positioning carrier through a lifting plate.

[0023] As a further improvement of the present invention, guide columns are respectively provided on both sides of the work surface close to the through-hole, and the positioning carrier is slidably connected to the support plate via the guide columns.

[0024] As a further improvement of the utility model, it also includes an air control mechanism for providing a stable air source for the first driving cylinder and the second driving cylinder, and controlling the actions of the first driving cylinder and the second driving cylinder respectively;

[0025] The gas control mechanism includes a pneumatic switch and a gas pressure stabilizing unit.

[0026] The beneficial effects of the utility model are as follows: by setting an opening mechanism to open the frame outward, the problem of scratches and burrs caused by hard contact during product assembly is avoided, thereby improving the product assembly quality; by setting a separation and fastening mechanism, automatic fastening and assembly of the product is achieved, and at the same time, it is convenient to remove the assembled product from the device smoothly, thereby improving the product assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic diagram of the structure when component B of the utility model is not assembled on component A;

[0028] Figure 2 This is a schematic diagram of the structure when component B of the utility model is assembled on component A;

[0029] Figure 3 It is a structural schematic diagram of the utility model without placing the product;

[0030] Figure 4 This is a schematic diagram of the structure of the utility model without a product placement table;

[0031] Figure 5 For this utility model Figure 2 Top view and cross-sectional view in the AA direction of the top view.

[0032] Combined with the accompanying drawings, the following description is given:

[0033] 1. Component A; 101. Protrusion; 2. Component B; 201. Frame; 202. Hole; 3. Workbench; 31. Workbench surface; 311. Guide slot hole; 312. Through port; 4. Product placement table; 41. Support plate; 42. Positioning carrier; 43. Guide post; 5. Expanding mechanism; 51. Fixed expanding unit; 511. Fixed expander; 5111. First base; 5112. First expanding part; 51121. First vertical surface; 51122. First guiding surface; 52. Movable expanding unit; 521. Movable expander; 5211. Second base; 5212. Second expanding part; 52121. Second vertical surface; 52122. Second guiding surface; 53. Horizontal driving assembly; 531. First driving cylinder; 5311. Piston rod; 532. Driving plate; 5321. Limiting plate; 533. Slide block; 534. Slide rail; 6. Separation and fastening mechanism; 61. Second driving cylinder; 611. Piston rod; 62. Lifting plate; 7. Pneumatic control mechanism; 71. Pneumatic switch; 72. Air pressure stabilizing unit. Detailed implementation mode

[0034] The following will, in conjunction with the accompanying drawings, elaborate on a preferred embodiment of the present utility model.

[0035] Refer to Figures 1 to 5 , an embodiment of the product fastening device provided by the present utility model is used for the fastening and assembly of Component A1 and Component B2. A protrusion 101 is provided on the outer peripheral wall of Component A1, and Component B2 has a frame 201 adapted to the outer periphery of Component A1, and a hole 202 adapted to the protrusion 101 is provided on the frame 201. Among them, Component B2 is made of a material with deformation and reset ability, such as aluminum alloy. In addition, the structure of Component B2 can be as shown in the attached Figure 1 structure, or it can be a cover with a frame, and both can use this embodiment for fastening and assembly. For the fastening and assembly of the two components, the existing conventional connection method is adopted, that is, snap connection, or the fastening connection as shown in the attached Figure 1 .

[0036] Specifically, the product fastening device includes: a workbench 3, a product placement table 4, an expanding mechanism 5, and a separation and fastening mechanism 6; among them,

[0037] The workbench 3 has a horizontally arranged workbench surface 31; the product placement table 4 is arranged on the workbench surface 31 for placing Component A1;

[0038] The expanding mechanism 5 is arranged on the workbench surface 31 and is arranged at a set position beside the product placement table 4 to expand the frame 201 outward when Component B2 is assembled with Component A1;

[0039] The separation and fastening mechanism 6 is used to drive the component A1 to drive the component B2 to move vertically upward away from the expansion mechanism 5 when the convex portion 101 of the component A1 coincides with the hole 202 of the component B2, so that the convex portion 101 is placed in the hole 202 to achieve snap-fit assembly. That is, during the process of gradually bringing the component B2 into contact with the component A1 vertically downward, the outer frame 201 of the downward-moving component B2 is expanded outward by the expansion mechanism 5, so that the inner wall surface of the outer frame 201 does not rub hard against the convex portion 101 of the component A1, and at the same time, the hole 202 on the component B2 is aligned with the convex portion 101 on the component A1 to reach the pre-assembly state.

[0040] Then, in the pre-assembled state, the separation and fastening mechanism 6 drives the components A and B to move upward simultaneously, so that the outer frame 201 of the component B is separated from the expansion mechanism 5, and the outer frame 201 is reset under the action of the self-resetting ability, so that the hole 202 on it is fastened to the convex portion 101 of the component A1 to achieve automatic snap-fit assembly of the product, and at the same time, it is also convenient for the assembled product to be smoothly separated from the device.

[0041] Furthermore, the expansion mechanism 5 includes a fixed expansion unit 51 and a movable expansion unit 52.

[0042] Among them, the fixed expansion unit 51 includes a plurality of fixed expansion members 511. The plurality of fixed expansion members 511 are arranged at set positions beside two adjacent sides of the product placement table 4 at intervals. The fixed expansion member 511 includes a first base 5111 fixedly connected to the workbench surface 31 and a first expansion portion 5112 provided on the first base 5111. Specifically, in this embodiment, refer to Figure 3 , three fixed expansion members 511 are provided. Two of them are arranged at both ends of a long side of the product placement table 4 at intervals, and the other is arranged in the middle of a short side of the product placement table 4. The three fixed expansion members 511 form a right-angle positioning reference on the workbench surface 31, so that the component A1 placed on the product placement table 4 has a fixed positioning end. Of course, it can be understood that a plurality of fixed expansion members 511 can also be provided according to production requirements to achieve a better expansion effect on the component B2.

[0043] There are two sets of movable expanding units 52, which are respectively arranged on the sides adjacent to the other two adjacent sides of the product placing table 4. Each set of movable expanding units 52 includes at least one movable supporting member 521 and a horizontal driving assembly 53 for driving the movable supporting member 521 to approach or move away from the product placing table 4. The horizontal driving assembly 53 includes a first driving cylinder 531 arranged on the workbench surface 31 in the horizontal direction and a driving plate 532 connected to the piston rod 5311 of the first driving cylinder 531; sliders 533 are arranged on the lower sides of the two ends of the driving plate 532 parallel to its moving direction, and two slide rails 534 adapted to the sliders 533 and arranged parallel to the piston rod 5311 are arranged on the workbench surface 31; the movable supporting member 521 includes a second base 5211 fixedly connected to the driving plate 532 and a second expanding part 5212 arranged on the second base 5211. Specifically, each set of movable expanding units 52 is respectively driven by the corresponding horizontal driving assembly 53 to move the movable supporting member 521 thereon in the horizontal direction, so that the device can be applied to the snap assembly of products of different sizes by replacing the product placing table 4.

[0044] Furthermore, a guiding groove hole 311 is formed on the workbench surface 31 along the stroke path of the driving plate 532, and a limiting plate 5321 slidably matched with the guiding groove hole 311 is connected to the lower end surface of the driving plate 532. Through the arrangement of the limiting plate 5321 and the slide rail 534, the driving plate 532 can move linearly in the horizontal direction, so as to ensure that the movable supporting member 521 arranged on the driving plate 532 also moves in the same straight line; in addition, the two sets of movable expanding units 52 are respectively arranged close to the other two sides of the product placing table 4, so as to fix the outer peripheral wall of the component A1 in cooperation with the fixed expanding unit 51 when the component A1 is placed on the product placing table 4, ensure that the position of the component A1 remains fixed when the component B2 is snapped and assembled downward, and ensure the coincidence of the protruding part 101 of the component A1 and the hole 202 of the component B2.

[0045] Furthermore, the first expanding part 5112 includes a first vertical surface 51121 and a first guiding surface 51122. The first vertical surface 51121 extends vertically upward from the inner side wall surface of the first base 5111, and the first guiding surface 51122 is arranged on the side opposite to the first vertical surface 51121 and is inclined downward and outward from top to bottom;

[0046] The second expanding part 5212 includes a second vertical surface 52121 and a second guiding surface 52122. The second vertical surface 52121 extends vertically upward from the inner side wall surface of the second base 5211, and the second guiding surface 52122 is arranged on the side opposite to the second vertical surface 52121 and is inclined downward and outward from top to bottom. The horizontal distance between the lowermost end of the first guiding surface 51122 and the first vertical surface 51121 is at least equal to the protruding height of the protruding part 101;

[0047] The horizontal distance between the lowermost end of the second guiding surface 52122 and the second vertical surface 52121 is at least equal to the protruding height of the protruding portion 101.

[0048] Specifically, the first expanding portion 5112 and the second expanding portion 5212 provided in this embodiment have the same structure. When the component A1 is positioned on the product placing table 4, the first vertical surface 51121 and the second vertical surface 52121 are in close contact with the outer peripheral wall surface of the component A1. Moreover, the arrangement of the first vertical surface 51121 and the first guiding surface 51122 makes the top of the first expanding portion 5112 approximately linear; the arrangement of the second vertical surface 52121 and the second guiding surface 52122 makes the top of the second expanding portion 5212 approximately linear. Thus, when the fitting clearance between the component A1 and the component B2 is small, the clearance between the inner wall surface of the frame 201 of the component B2 and the outer peripheral wall surface of the component A1 is sufficient to accommodate the approximately linear top portion therein. At the same time, when the hole 202 coincides with the position of the protruding portion 101, the frame 201 will not be overly expanded, enabling the frame 201 to have the ability to recover to its original state.

[0049] Preferably, the fixed support member 511 and the movable support member 521 are correspondingly arranged with the protruding portion 101 on the component A1. In addition, two first expanding portions 5112 are arranged at intervals on the first base 5111, and two second expanding portions 5212 are arranged at intervals on the second base 5211. Moreover, the protruding portion 101 at the corresponding position is exactly located between the two first expanding portions 5112 and the two second expanding portions 5212, that is, the two first expanding portions 5112 and the two second expanding portions 5212 are also exactly located on both sides of the hole 202 corresponding to the frame 201, thereby ensuring the effective expansion of the frame 201 and preventing hard rubbing between the protruding portion 101 and the frame 201.

[0050] Furthermore, a through hole 312 is provided on the work surface 31, and the through hole 312 is located directly below the product placement table 4 and penetrates the support plate 41; the separation and fastening mechanism 6 includes a second driving cylinder 61 provided directly below the through hole 312, and the piston rod 611 of the second driving cylinder 61 vertically passes through the through hole 312 upwards, and is connected to the lower end surface of the positioning carrier 42 through the lifting plate 62. Specifically, guide columns 43 are provided on both sides of the work surface 31 near the through hole 312, and the positioning carrier 42 is slidably connected to the support plate 41 through the guide columns 43, so as to ensure the movement of the positioning carrier 42 in the vertical direction. In addition, when the second driving cylinder 61 drives the positioning carrier 42 to move upward, due to the inclined guide surface of the opening part, when the positioning carrier 42 drives the parts A and B to move upward synchronously, the frame of the part B gradually retracts inward until the part B is reset and fastened to the part A1 when it is separated from the opening mechanism 5, and the fastening assembly of the product is completed. The lifted positioning carrier 42 is also helpful for the operator to remove the finished snap-fit ​​assembled product from the device.

[0051] Furthermore, the device further includes a pneumatic control mechanism 7, which is used to provide a stable air source for the first driving cylinder 531 and the second driving cylinder 61, and to control the actions of the first driving cylinder 531 and the second driving cylinder 61 respectively:

[0052] The pneumatic control mechanism 7 includes a pneumatic switch 71 and a gas pressure stabilizing unit 72. The air pipe and air source not shown in the figure, and the connection between the air pipe and the first driving cylinder 531 and the second driving cylinder 61 are the same as the prior art and will not be repeated here.

[0053] In summary, the product snap-fitting device provided by the utility model, by providing an opening mechanism to open the frame outward, thereby avoiding the problem of scratches and burrs caused by hard contact during product assembly, thereby improving the product assembly quality; by providing a separation snap-fitting mechanism, automatic snap-fitting assembly of the product is achieved, and at the same time, it is convenient to remove the product from the device after assembly, thereby improving the assembly efficiency of the product.

[0054] In the above description, many specific details are described to facilitate a full understanding of the present invention. However, the above description is only a preferred embodiment of the present invention. The present invention can be implemented in many other ways different from those described herein, so the present invention is not limited by the specific implementation disclosed above. At the same time, any person familiar with the technical field can make many possible changes and modifications to the technical solution of the present invention by using the methods and technical contents disclosed above without departing from the scope of the technical solution of the present invention, or modify it into an equivalent embodiment of equivalent changes. Any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the scope of protection of the technical solution of the present invention.

Claims

1. A product fastening device, used for fastening and assembling a component A (1) and a component B (2), wherein a protrusion (101) is provided on the outer peripheral wall of the component A (1), and the component B (2) has a frame (201) adapted to the outer periphery of the component A (1), and the frame (201) is provided with a hole (202) adapted to the protrusion (101), characterized in that: The product fastening device comprises: A workbench (3), wherein the workbench (3) has a horizontally arranged work surface (31); A product placement table (4), disposed on the work surface (31), for placing the component A (1); An opening mechanism (5) is provided on the work surface (31) and is arranged at a set position beside the product placement table (4) so ​​as to open the frame (201) of the component B (2) outward when the component B (2) is assembled with the component A (1); The separation and fastening mechanism (6) is used to drive component A (1) to drive component B (2) to move vertically upward to separate from the spreading mechanism (5) when the protrusion (101) of component A (1) overlaps with the hole (202) of component B (2), so that the protrusion (101) is engaged in the hole (202) to realize the fastening assembly.

2. The product fastening device according to claim 1, characterized in that: The spreading mechanism (5) comprises a fixed spreading unit (51) and a movable spreading unit (52). The fixed support unit (51) comprises a plurality of fixed support members (511), the plurality of fixed support members (511) are arranged at intervals at set positions beside two adjacent sides of the product placement table (4), and the fixed support member (511) comprises a first base (5111) fixedly connected to the work surface (31) and a first support portion (5112) provided on the first base (5111); The movable spreading units (52) are provided with two groups, and the two groups of the movable spreading units (52) are respectively arranged on the sides of the other two adjacent sides of the product placement table (4), and each group of the movable spreading units (52) includes at least one movable support member (521) and a horizontal driving component (53) for driving the movable support member (521) to approach or move away from the product placement table (4).

3. The product fastening device according to claim 2, characterized in that: The horizontal driving assembly (53) comprises a first driving cylinder (531) arranged on the working table (31) in a horizontal direction, and a driving plate (532) connected to a piston rod (5311) of the first driving cylinder (531); Slide blocks (533) are provided on the lower sides of both ends of the driving plate (532) parallel to the direction of movement thereof, and two slide rails (534) respectively adapted to the slide blocks (533) and arranged parallel to the piston rod (5311) are provided on the working table (31); The movable support member (521) comprises a second base (5211) fixedly connected to the driving plate (532), and a second support portion (5212) provided on the second base (5211).

4. The product fastening device according to claim 3, characterized in that: The work surface (31) is provided with a guide slot hole (311) on the travel path of the drive plate (532), and the lower end surface of the drive plate (532) is connected to a limit plate (5321) that slidably cooperates with the guide slot hole (311).

5. The product fastening device according to claim 3, characterized in that: The first opening portion (5112) comprises a first vertical surface (51121) and a first guide surface (51122), wherein the first vertical surface (51121) is formed by vertically extending upward from the inner wall surface of the first base (5111), and the first guide surface (51122) is arranged on a side opposite to the first vertical surface (51121) and is inclined downward and outward from top to bottom; The second support portion (5212) includes a second vertical surface (52121) and a second guide surface (52122), wherein the second vertical surface (52121) is formed by vertically extending upward from the inner wall surface of the second base (5211), and the second guide surface (52122) is arranged on a side opposite to the second vertical surface (52121) and is inclined from top to bottom and outward.

6. The product fastening device according to claim 5, characterized in that: The horizontal distance between the lowermost end of the first guide surface (51122) and the first vertical surface (51121) is at least equal to the protruding height of the protruding portion (101); The horizontal distance between the lowermost end of the second guide surface (52122) and the second vertical surface (52121) is at least equal to the protruding height of the protruding portion (101).

7. The product fastening device according to claim 3, characterized in that: The product placement table (4) comprises a support plate (41) arranged on the work surface (31) and a positioning carrier (42) movably arranged on the support plate (41) for positioning the component A (1); the separation and locking mechanism (6) is used to drive the positioning carrier (42) to perform lifting and lowering movements.

8. The product fastening device according to claim 7, characterized in that: The work surface (31) is provided with a through opening (312), and the through opening (312) is located directly below the product placement table (4) and passes through the support plate (41); The separation and locking mechanism (6) includes a second driving cylinder (61) disposed directly below the through-hole (312); after the piston rod (611) of the second driving cylinder (61) vertically passes through the through-hole (312) upward, it is connected to the lower end surface of the positioning carrier (42) through a lifting plate (62).

9. The product fastening device according to claim 8, characterized in that: Guide columns (43) are respectively provided on both sides of the work surface (31) close to the through opening (312), and the positioning carrier (42) is slidably connected to the support plate (41) via the guide columns (43).

10. The product fastening device according to claim 8, characterized in that: It also includes an air control mechanism (7) for providing a stable air source for the first driving cylinder (531) and the second driving cylinder (61), and controlling the actions of the first driving cylinder (531) and the second driving cylinder (61) respectively; The gas control mechanism (7) comprises a pneumatic switch (71) and a gas pressure stabilizing unit (72).