Semi-automatic feeding and discharging press-fit machine

By designing a semi-automatic loading and unloading pressing machine, the automatic lifting and unloading of wheels is achieved by using the feeding mechanism and power mechanism, the problems of high labor intensity and slow production rhythm in the prior art are solved, and production efficiency and wheel quality are improved.

CN223028974UActive Publication Date: 2025-06-27SHANDONG XIAOYA PRECISE MACHINERY
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Patent Information

Application Number
CN202422217505.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-06-27
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

During the pressing and matching process of existing wheel rims and spokes, the labor intensity of manual loading and unloading operations before and after the pressing and matching is high, which can easily lead to wheel bumps and reduce wheel quality. At the same time, the robot loading and unloading control is complex, resulting in slow production beats.

Method used

A semi-automatic loading and unloading pressing machine is designed, including a bed, a feeding mechanism and a power mechanism. The feeding mechanism can be lifted and lowered in a vertical direction, and is equipped with a feeding rod, an elastic member and a power mechanism to realize horizontal lifting of the wheel and inclined unloading, and the automatic reset of the feeding rod is achieved through the elastic member.

Benefits of technology

Through the semi-automatic loading and unloading pressing machine, automatic unloading and lifting of materials after wheel pressing is achieved, manual operation is reduced, production efficiency is improved, wheel bumps are avoided, and wheel quality is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a semi-automatic feeding and discharging press-fit machine. The semi-automatic feeding and discharging press-fit machine comprises a lathe bed, a material lifting mechanism and a power mechanism. The lifting mechanism is arranged on the lathe bed in a manner of being capable of ascending and descending in the vertical direction and is used for lifting and unloading press-fitted wheels; the material lifting mechanism is symmetrically provided with material lifting rods, and the material lifting rods can be horizontally and downwards obliquely arranged and are used for horizontally lifting and obliquely discharging the press-fitted wheels; the material lifting mechanism is further provided with an elastic piece which is used for enabling the material lifting rod to automatically reset to be horizontal from inclination after discharging. The power mechanism is used for driving the material lifting mechanism to ascend and descend in the vertical direction. And due to the arrangement of the elastic piece, the material lifting rod automatically restores to the horizontal position after unloading is completed, automatic switching between wheel unloading and material lifting is achieved, and the production efficiency is improved. And through the arrangement of the inclined surface at the bottom of the upper supporting plate, the inclined unloading position of the lifting rod is limited, so that the wheels accurately enter the discharging roller to realize wheel unloading, collision during manual unloading is avoided, and the wheel quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wheel processing, in particular to a semi-automatic loading and unloading press-fitting machine. Background Art

[0002] In the existing press-fitting process of wheel rims and wheel spokes, the feeding of the wheel rims and wheel spokes before press-fitting and the discharging after press-fitting are mostly manual operations. In particular, the manual unloading of the wheels after press-fitting not only has a large labor intensity for workers, but also easily causes the wheels to be knocked and bumped, reducing the quality of the wheels. If it is robot loading and unloading, due to the complex control program, the production rhythm of wheel press-fitting is slow. Content of the Utility Model

[0003] The purpose of the utility model is to provide a semi-automatic loading and unloading press-fitting machine to solve at least one of the above technical problems existing in the prior art.

[0004] To solve the above technical problems, a semi-automatic loading and unloading press-fitting machine provided by the utility model includes: a bed body, a material lifting mechanism and a power mechanism;

[0005] The material lifting mechanism is arranged on the bed body so as to be able to lift and lower in the vertical direction, and is used for lifting and unloading the wheels after press-fitting;

[0006] The material lifting mechanism is symmetrically provided with lifting rods, and the lifting rods can be arranged horizontally and inclined downward, and are used for horizontally lifting and inclined unloading of the wheels after press-fitting;

[0007] The material lifting mechanism is further provided with an elastic member, which is used for automatically resetting the lifting rods from the inclined state to the horizontal state after unloading;

[0008] The power mechanism is used for driving the material lifting mechanism to lift and lower in the vertical direction.

[0009] Further, the material lifting mechanism is further provided with an upper support plate and a lower support plate in the vertical direction, and the upper support plate is fixedly connected with the driving end of the power mechanism;

[0010] The two sides of the upper support plate and the lower support plate are provided with side plates for connecting the upper support plate and the lower support plate;

[0011] The lower part of the lower support plate is rotationally connected with the lifting rods.

[0012] Preferably, one end of the elastic member is fixedly connected with the lifting rod, and the other end is fixedly connected upward with a connecting rod, and the connecting rod is fixedly arranged at the top of the side plate.

[0013] Further, the upper part of the side plate is fixedly connected to the upper support plate, and a first rotating shaft is fixedly arranged between the lower parts of the two side plates. The upper part of the lower support plate is rotatably sleeved on the first rotating shaft, and is used for driving the lower support plate to rotate around the first rotating shaft when the material lifting rod inclines downward, so as to realize the inclination of the material lifting rod relative to the horizontal plane.

[0014] Further, one end of the bottom of the upper support plate is arranged as a horizontal plane, and the other end is arranged as an inclined plane, and the inclined plane is used to provide a rotating space and a limit for the lower support plate during inclined discharging.

[0015] Further, a boss is arranged at one end of the material lifting rod perpendicular to the length direction of the material lifting rod, and a groove is vertically and penetratingly opened in the boss;

[0016] The lower part of the lower support plate penetrates through the groove and is rotatably connected to the boss through a second rotating shaft, and the bottom surface of the lower support plate is flush with or extends out of the bottom surface of the material lifting rod.

[0017] Further, a first limiting surface and a second limiting surface are arranged at the bottom of the groove. The first limiting surface is arranged as an inclined plane and is used to provide a rotating space and a limit when the material lifting rod rotates upward from the horizontal along the counterclockwise direction around the second rotating shaft;

[0018] The second limiting surface is arranged vertically and abuts against the side surface of the lower support plate, and is used for limiting when the material lifting rod rotates downward from the upper to the horizontal position clockwise around the second rotating shaft.

[0019] Further, the surface of the material lifting rod opposite to the boss is arranged as an arc surface.

[0020] Preferably, a discharging mechanism is further included. The discharging mechanism is arranged on the inclined side of the material lifting rod and is fixedly connected to the bed body; the discharging mechanism is provided with a discharging power roller way for conveying the wheels after discharging.

[0021] Further, the power mechanism is a press.

[0022] Adopting the above technical solutions, the utility model has the following beneficial effects:

[0023] A semi-automatic loading and unloading press-fitting machine provided by the utility model has the following advantages:

[0024] 1. The arrangement of the elastic member enables the material lifting rod to automatically return to the horizontal position after discharging, prepares for the next round of material lifting, realizes the automatic switching between discharging and material lifting after the wheel press-fitting, and improves the production efficiency.

[0025] 2. The setting of the inclined plane at the bottom of the upper support plate limits the position of the material lifting rod for inclined discharging, enabling the wheels to accurately enter the discharging roller for wheel discharging, avoiding the collision during manual discharging, and improving the wheel quality.

[0026] 3. The setting of the upper limit surface on the material lifting rod limits the material lifting rod to only rotate upward from the horizontal direction and not rotate downward from the horizontal direction, improving the stability of wheel material lifting. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0028] Figure 1 It is a three-dimensional view of the inclined discharging of the material lifting rod of a semi-automatic loading and unloading press-fitting machine provided by an embodiment of the present invention;

[0029] Figure 2 It is the front view of a semi-automatic loading and unloading press-fitting machine provided by an embodiment of the present invention;

[0030] Figure 3 It is the right view of a semi-automatic loading and unloading press-fitting machine provided by an embodiment of the present invention;

[0031] Figure 4 It is the front view of the material lifting mechanism in a semi-automatic loading and unloading press-fitting machine provided by an embodiment of the present invention;

[0032] Figure 5 For Figure 4 View A in;

[0033] Figure 6 It is the front view of the upper support plate of a semi-automatic loading and unloading press-fitting machine provided by an embodiment of the present invention;

[0034] Figure 7 It is the front view of the side plate when the material lifting mechanism of a semi-automatic loading and unloading press-fitting machine discharges materials provided by an embodiment of the present invention;

[0035] Figure 8 It is a three-dimensional view of the material lifting rod of a semi-automatic loading and unloading press-fitting machine provided by an embodiment of the present invention;

[0036] Figure 9 It is a partial cross-sectional view of the material lifting mechanism of a semi-automatic loading and unloading press-fitting machine provided by an embodiment of the present invention;

[0037] Figure 10The front view of the material lifting mechanism of a semi-automatic loading and unloading press-fitting machine provided by an embodiment of the present utility model passing downward through the rim and flange;

[0038] Figure 11 The front view of the material lifting mechanism of a semi-automatic loading and unloading press-fitting machine provided by an embodiment of the present utility model after passing downward through the rim and flange;

[0039] Figure 12 The front view of the material lifting mechanism of a semi-automatic loading and unloading press-fitting machine provided by an embodiment of the present utility model lifting the wheel upward.

[0040] Reference numerals:

[0041] 10 - Bed; 11 - Upper die for press-fitting; 12 - Lower die for press-fitting; 20 - Material lifting mechanism; 21 - Material lifting rod; 211 - Boss; 212 - First limiting surface; 213 - Second limiting surface; 214 - Arc surface; 22 - Tension spring; 23 - Upper support plate; 24 - Lower support plate; 25 - Side plate; 251 - Connecting rod; 26 - First rotating shaft; 27 - Second rotating shaft; 30 - Press; 40 - Discharging mechanism; 41 - Discharging power roller table; 50 - Wheel. Detailed implementation manners

[0042] Next, the technical solutions of the present utility model will be described clearly and completely with reference to the accompanying drawings. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0043] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0044] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0045] The following further explains and illustrates the present utility model in conjunction with specific embodiments.

[0046] As Figures 1-3 shown, a semi-automatic loading and unloading press-fitting machine provided in this embodiment includes: a bed body 10, a material lifting mechanism 20, and a power mechanism;

[0047] The material lifting mechanism 20 is vertically arranged on the bed body 10 and can be lifted and lowered, and is used for lifting and unloading the rear wheel 50 after press-fitting;

[0048] The material lifting mechanism 20 is symmetrically provided with lifting rods 21, and the lifting rods 21 can be horizontally and downwardly inclined, and are used for horizontally lifting and inclined unloading of the rear wheel 50 after press-fitting;

[0049] The material lifting mechanism 20 is further provided with an elastic member, which is used for automatically resetting the lifting rod 21 from an inclined state to a horizontal state after unloading;

[0050] The power mechanism is used to drive the material lifting mechanism 20 to lift and lower in the vertical direction.

[0051] As Figures 4-5 shown, the material lifting mechanism 20 is further provided with an upper support plate 23 and a lower support plate 24 in the vertical direction. The upper support plate 23 is fixedly connected to the driving end of the power mechanism;

[0052] The two sides of the upper support plate 23 and the lower support plate 24 are provided with side plates 25 for connecting the upper support plate 23 and the lower support plate 24;

[0053] The lower part of the lower support plate 24 is rotationally connected to the lifting rod 21.

[0054] One end of the elastic member is fixedly connected to the lifting rod 21, and the other end is fixedly connected upward to a connecting rod 251. The connecting rod 251 is fixedly arranged at the top of the side plate 25.

[0055] In this embodiment, the elastic member is a tension spring 22. The setting of the tension spring 22 enables the lifting rod 21 to automatically return to the horizontal position after unloading, improving the production efficiency.

[0056] The upper part of the side plate 25 is fixedly connected to the upper support plate 23. A first rotating shaft 26 is fixedly arranged between the lower parts of the two side plates 25. The upper part of the lower support plate 24 is rotatably sleeved on the first rotating shaft 26, and is used for driving the lower support plate 24 to rotate around the first rotating shaft 26 when the material lifting rod 21 inclines downward, so as to realize the inclination of the material lifting rod 21 relative to the horizontal plane;

[0057] A second rotating shaft 27 is fixedly arranged at the lower part of the lower support plate 24. The material lifting rod 21 is rotatably arranged on the lower support rod through the second rotating shaft 27, and is used for rotating through the maximum rim of the wheel rim when the material lifting rod 21 descends;

[0058] The first rotating shaft 26 and the second rotating shaft 27 are arranged perpendicular to each other.

[0059] As Figures 6-7 shown, one end of the bottom of the upper support plate 23 is arranged in a horizontal plane, and the other end is arranged in an inclined plane. The inclined plane is used to provide a rotating space and a limit for the lower support plate 24 during inclined discharging.

[0060] One end of the bottom of the upper support plate 23 arranged horizontally limits the clockwise rotation of the lower lifting plate around the first rotating shaft 26 caused by the center of gravity offset of the wheel 50 during material lifting, thereby improving the stability and safety of the material lifting of the wheel 50; at the same time, when the material lifting rod 21 returns to the horizontal position under the action of the tension spring 22 after inclined discharging, a limit is carried out, and the levelness of the material lifting rod 21 is improved.

[0061] The arrangement of the inclined plane at the bottom of the upper support plate 23 provides a space for the counterclockwise rotation of the lower support plate 24 during discharging, and at the same time limits the inclination angle of the material lifting rod 21, avoiding the phenomenon that the inclination angle of the material lifting rod 21 is too large and the wheel 50 slides out quickly and collides with the discharging mechanism 40, thereby improving the quality of the wheel 50.

[0062] As Figures 8-9 shown, a boss 211 is arranged at one end of the material lifting rod 21 perpendicular to the length direction of the material lifting rod 21, and a groove is formed through the boss 211 in the vertical direction;

[0063] The lower part of the lower support plate 24 penetrates through the groove and is rotatably connected to the boss 211 through the second rotating shaft 27, and the bottom surface of the lower support plate 24 is flush with or extends out of the bottom surface of the material lifting rod 21.

[0064] A first limiting surface 212 and a second limiting surface 213 are arranged in the groove. The first limiting surface 212 is arranged in an inclined plane, and is used to provide a rotating space and a limit when the material lifting rod 21 rotates upward from the horizontal direction around the second rotating shaft 27 in the counterclockwise direction;

[0065] The second limiting surface 213 is vertically arranged and abuts against the side surface of the lower support plate 24, and is used for limiting when the material lifting rod 21 rotates clockwise from top to bottom around the second rotating shaft 27 and returns to the horizontal position.

[0066] One surface of the material lifting rod 21 opposite to the boss 211 is provided with an arc surface 214.

[0067] The setting of the arc surface 214 enables the material lifting rod to smoothly pass through the rim flange, avoiding abrasion to the rim.

[0068] Preferably, it further includes a discharging mechanism 40. The discharging mechanism 40 is arranged on the inclined side of the material lifting rod 21 and is fixedly connected to the bed body 10; the discharging mechanism 40 is provided with a discharging power roller path 41 for conveying the wheels 50 after unloading.

[0069] The power mechanism is a press 30.

[0070] As Figures 10-12 shown, specifically, in the initial working position, the material lifting rod 21 is horizontally arranged. First, the rim of the wheel 50 is manually installed on the press-fitting lower die 12, and then the wheel hub is placed inside the rim to complete manual loading; then the driving end of the press 30 drives the press-fitting upper die 11 and the material lifting mechanism 20 to move downward. When the arc surface 214 of the material lifting rod 21 contacts the outer edge of the rim, the material lifting rod 21 rotates counterclockwise upward around the second rotating shaft 27 and passes through the maximum diameter of the outer edge of the rim. After passing through, since there is no contact between the material lifting rod 21 and the rim, the material lifting rod 21 rotates clockwise from top to bottom around the second rotating shaft 27 under the action of gravity and returns to the horizontal position. After the rim and the wheel hub are press-fitted, the driving end of the press 30 drives the material lifting mechanism 20 and the press-fitting upper die 11 to rise. When the material lifting rod 21 contacts the rim again, under the limitation of the second limiting surface 213, the material lifting rod 21 cannot rotate clockwise from the horizontal downward around the second rotating shaft 27. Therefore, the material lifting rod 21 horizontally lifts the wheel 50. When the wheel 50 is lifted upward to the specified position, the wheel 50 is manually pushed gently in the direction of the discharging power roller path 41 by hand. The center of gravity of the wheel 50 moves forward, breaking the original balance state of the material lifting rod 21. The material lifting rod 21 and the lower support plate 24 slowly tilt downward around the first rotating shaft 26, and the wheel 50 slowly slides into the discharging power roller path 41 along the inclined material lifting rod 21, completing the semi-automatic unloading of the wheel 50. After that, the material lifting rod 21 returns to the horizontal position under the action of the tension spring 22 and the bottom horizontal plane of the upper support plate 23 and enters the next round of material lifting and discharging.

[0071] A semi-automatic loading and unloading press-fitting machine provided by the present utility model has the following advantages:

[0072] 1. The setting of the elastic member enables the material lifting rod to automatically return to the horizontal position after discharging, preparing for the next round of material lifting, realizing the automatic switching between discharging and material lifting after wheel press-fitting, and improving the production efficiency.

[0073] 2. The setting of the inclined plane at the bottom of the upper support plate limits the position of the material lifting rod for inclined discharging, enabling the wheel to accurately enter the discharging roller to achieve wheel discharging, avoiding the bumps during manual discharging, and improving the wheel quality.

[0074] 3. The setting of the upper limit surface on the material lifting rod limits that the material lifting rod can only rotate upward from the horizontal and cannot rotate downward from the horizontal, improving the stability of wheel material lifting.

[0075] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A semi-automatic loading and unloading press fitting machine, characterized in that: include: Bed, lifting mechanism and power mechanism; The lifting mechanism can be lifted and lowered in the vertical direction and is arranged on the bed, and is used for lifting and unloading the wheels after press fitting; The lifting mechanism is symmetrically provided with lifting rods, which can be arranged horizontally and tilted downwards, and are used for horizontal lifting and tilted unloading of the rear wheels after press fitting; The lifting mechanism is also provided with an elastic member for automatically restoring the lifting rod from tilt to horizontal after unloading; The power mechanism is used to drive the material lifting mechanism to rise and fall in the vertical direction.

2. The semi-automatic loading and unloading press fitting machine according to claim 1 is characterized in that: The material lifting mechanism is provided with an upper support plate and a lower support plate along the vertical direction; The upper support plate is fixedly connected to the driving end of the power mechanism; Side plates are provided on both sides of the upper support plate and the lower support plate for connecting the upper support plate and the lower support plate; The lower part of the lower supporting plate is rotatably connected to the lifting rod.

3. The semi-automatic loading and unloading press fitting machine according to claim 2 is characterized in that: One end of the elastic member is fixedly connected to the lifting rod, and the other end is fixedly connected upward to a connecting rod, and the connecting rod is fixedly arranged on the top of the side plate.

4. The semi-automatic loading and unloading press fitting machine according to claim 2, characterized in that: The upper part of the side plate is fixedly connected to the upper support plate, and a first rotating shaft is fixedly arranged between the lower parts of the side plates on both sides. The upper part of the lower support plate is rotatably sleeved on the first rotating shaft, which is used to drive the lower support plate to rotate around the first rotating shaft when the lifting rod tilts downward, thereby realizing the inclination of the lifting rod relative to the horizontal plane.

5. The semi-automatic loading and unloading press fitting machine according to claim 2, characterized in that: One end of the bottom of the upper support plate is arranged in a horizontal plane, and the other end is arranged in an inclined plane. The inclined plane is used to provide rotation space and limit for the lower support plate when tilting to unload.

6. The semi-automatic loading and unloading press fitting machine according to claim 2, characterized in that: One end of the lifting rod is provided with a boss perpendicular to the length direction of the lifting rod, and the boss is provided with a groove extending through it in the vertical direction; The lower portion of the lower support plate passes through the groove and is rotatably connected to the boss via a second rotating shaft, and the bottom surface of the lower support plate is flush with the bottom surface of the lifting rod or extends out of the bottom surface of the lifting rod.

7. The semi-automatic loading and unloading press-fitting machine according to claim 6 is characterized in that: The bottom of the groove is provided with a first limiting surface and a second limiting surface, wherein the first limiting surface is provided in an inclined surface, and is used to provide a rotation space and a limit when the lifting rod rotates from horizontal to upward in a counterclockwise direction around the second rotating shaft; The second limiting surface is vertically arranged and abuts against the side surface of the lower supporting plate, and is used for limiting the position of the lifting rod when it rotates clockwise from top to bottom around the second rotating shaft to return to a horizontal position.

8. The semi-automatic loading and unloading press-fitting machine according to claim 6, characterized in that: A surface of the lifting rod opposite to the boss is arranged as an arc surface.

9. The semi-automatic loading and unloading press-fitting machine according to claim 1, characterized in that: It also includes a discharging mechanism, which is arranged on the inclined side of the lifting rod and is fixedly connected to the bed; the discharging mechanism is provided with a discharging power roller for conveying the wheels after unloading.

10. The semi-automatic loading and unloading press-fitting machine according to claim 1, characterized in that: The power mechanism is a press.