High-performance copper-tungsten alloy contact machining device
By designing a high-performance copper-tungsten alloy contact processing device with hydraulic cylinder, longitudinal and transverse adjustment mechanism, and clamping and fixing mechanism, the problem that existing devices cannot automatically polish hole burrs and adapt to contacts of different sizes is solved, and efficient and accurate processing effect is achieved.
Patent Information
- Application Number
- CN202421986056.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-16
AI Technical Summary
The existing high-performance copper-tungsten alloy contact processing devices cannot polish the burrs on the holes and cannot be suitable for copper-tungsten alloy contacts of different sizes.
A processing device is designed including a base with a top limiting groove, a frame with a hydraulic cylinder, a longitudinal and transverse adjustment mechanism, a drive motor with a chuck and a clamping fixing mechanism. The device provides power through a hydraulic cylinder, and uses longitudinal and transverse adjustment mechanisms to accurately adjust the position of the drill bit and grinding rollers, achieving accurate hole drilling and grinding of contacts of different sizes.
The device can automatically polish the holes, improve processing efficiency and accuracy, and is suitable for copper-tungsten alloy contacts of different sizes, reducing production costs and labor intensity for workers.
Smart Images

Figure CN223029035U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of high-performance copper-tungsten alloy contact processing, and particularly relates to a high-performance copper-tungsten alloy contact processing device. Background Technique
[0002] Copper-tungsten contacts are generally used in high-voltage SF6 switches. During the use of the switches, tip burrs and surface oxidation will cause problems such as discharge and gas release during use. Therefore, it is required that the surface of the contact material has no burrs or oxidation.
[0003] During the processing of copper-tungsten contacts, it may be necessary to drill holes in the copper-tungsten contacts. After drilling, it is also necessary to grind the burrs in the holes. However, the existing copper-tungsten alloy contact processing devices can often only complete the drilling operation. Therefore, after drilling, the staff still needs to manually grind the holes, which is time-consuming and laborious. Moreover, the existing high-performance copper-tungsten alloy contact processing devices cannot be applied to copper-tungsten alloy contacts of different sizes. Summary of the Utility Model
[0004] The utility model provides a high-performance copper-tungsten alloy contact processing device, aiming to solve the problems that the existing high-performance copper-tungsten alloy contact processing devices cannot grind the burrs on the holes and cannot be applied to copper-tungsten alloy contacts of different sizes proposed in the above background technique.
[0005] To solve the above problems, the utility model is realized as follows. A high-performance copper-tungsten alloy contact processing device includes: a base with two limiting grooves opened at the top; a frame fixedly installed on the base and provided with a hydraulic cylinder; a mounting plate fixedly installed on the output rod of the hydraulic cylinder; a connecting shaft rotatably installed at the bottom of the mounting plate; a cross plate fixedly installed at the bottom end of the connecting shaft; two longitudinal adjusting mechanisms arranged at the bottom of the cross plate, and the two longitudinal adjusting mechanisms are used to adjust the longitudinal spacing of a plurality of drill bits and a plurality of grinding rollers; two transverse adjusting mechanisms respectively arranged on the two longitudinal adjusting mechanisms, and the two transverse adjusting mechanisms are used to adjust the transverse spacing of the plurality of drill bits and the plurality of grinding rollers; a plurality of driving motors with chucks respectively arranged on the plurality of transverse adjusting mechanisms; a plurality of drill bits and a plurality of grinding rollers respectively arranged on the plurality of chucks; a clamping and fixing mechanism arranged on the base, and the clamping and fixing mechanism is used to clamp and fix the high-performance copper-tungsten alloy contact.
[0006] Preferably, the longitudinal adjustment mechanism includes: two vertical plates fixedly installed at the bottom of the cross plate and a first dual-axis motor; two first screw rods fixedly installed at both ends of the output shaft of the first dual-axis motor and rotatably connected to the two vertical plates respectively; a first limiting rod fixedly installed on one side of the two vertical plates close to each other; and a longitudinal sliding plate threadedly sleeved on the two first screw rods respectively and slidably connected to the first limiting rod.
[0007] Preferably, the transverse adjustment mechanism includes: a U-shaped plate fixedly installed at the bottom of the longitudinal sliding plate; a second dual-axis motor fixedly installed on the inner wall of the U-shaped plate; two second screw rods fixedly installed at both ends of the output shaft of the second dual-axis motor and rotatably connected to the inner wall of the U-shaped plate respectively; a second limiting rod fixedly installed on the inner wall of the U-shaped plate; and two transverse sliding plates threadedly sleeved on the two second screw rods respectively and slidably connected to the second limiting rod.
[0008] Preferably, the switching mechanism includes: a stepping motor fixedly installed at the bottom of the mounting plate and having a driving gear; a driven gear fixedly sleeved on the connecting shaft and meshing with the driving gear
[0009] Preferably, the clamping and fixing mechanism includes: a servo motor fixedly installed on the inner wall of the base; a third screw rod fixedly installed on the output shaft of the servo motor and rotatably connected to the inner wall of the base, with two sections of external threads with opposite helix directions provided on the third screw rod; two displacement plates threadedly sleeved on the third screw rod and slidably connected to the inner walls on both sides of the two limiting grooves respectively; and two arc-shaped clamping plates fixedly installed on the tops of the two displacement plates respectively.
[0010] Preferably, corrugated anti-slip pads are arranged on the inner walls of the two arc-shaped clamping plates, and the two corrugated anti-slip pads are both made of rubber material.
[0011] Preferably, a third limiting rod is fixedly installed on the inner wall of the base, and the third limiting rod is slidably connected to the two displacement plates.
[0012] Preferably, a controller is arranged on the top of the frame, and the controller is electrically connected to the hydraulic cylinder, the two first dual-axis motors, the two second dual-axis motors, the multiple driving motors, the stepping motor and the servo motor.
[0013] Compared with the related art, the high-performance copper-tungsten alloy contact processing device provided by the present utility model has the following beneficial effects:
[0014] Compared with the prior art, the high-performance copper-tungsten alloy contact processing device provided by this solution ensures the stability of the lateral movement of the displacement plate through the two limiting grooves at the top of the base. The frame fixedly installed on the base and the hydraulic cylinder inside it provide strong power support. The output rod of the hydraulic cylinder is fixedly connected to the mounting plate. The connection shaft and the cross plate at the bottom of the mounting plate enable the entire processing assembly to flexibly adjust the angle to meet different processing requirements. The two longitudinal adjustment mechanisms at the bottom of the cross plate are one of the core parts of the device. They can precisely adjust the longitudinal spacing of multiple drills and multiple grinding rollers to ensure that when processing high-performance copper-tungsten alloy contacts, accurate drilling and grinding can be carried out according to the sizes and shapes of different contacts. At the same time, the two lateral adjustment mechanisms are respectively arranged on the two longitudinal adjustment mechanisms and can further adjust the lateral spacing of the drills and grinding rollers to meet the requirements of different processing layouts. This flexibility enables the device to process contacts of various complex shapes, greatly improving the processing efficiency and accuracy. Multiple drive motors with chucks are respectively arranged on the lateral adjustment mechanisms, providing a stable power source for the drills and grinding rollers. The chucks can firmly hold the drills and grinding rollers to ensure that they will not fall off or shake during high-speed rotation, further improving the processing quality and safety. Finally, the clamping and fixing mechanisms on the base are used to clamp and fix the high-performance copper-tungsten alloy contacts. These clamping mechanisms can firmly fix the contacts to prevent movement or deformation during processing and ensure the processing accuracy and product quality;
[0015] In summary, the high-performance copper-tungsten alloy contact processing device realizes the efficient and precise processing of high-performance copper-tungsten alloy contacts through its unique structural design. This device not only improves the processing efficiency and product quality but also reduces the production cost and the labor intensity of workers, having a broad market application prospect. Brief Description of the Drawings
[0016] Figure 1 is the front view structural schematic diagram of a high-performance copper-tungsten alloy contact processing device provided by the present utility model;
[0017] Figure 2 is Figure 1 the side view sectional structural schematic diagram of the longitudinal adjustment and lateral adjustment mechanisms in;
[0018] Figure 3 is Figure 1 the three-dimensional assembly structural schematic diagram of the lateral sliding plate, drive motor, chuck and drill in;
[0019] Figure 4 is Figure 1 the enlarged structural schematic diagram of part A shown in;
[0020] Reference numerals: 1, base; 2, limit groove; 3, frame; 4, hydraulic cylinder; 5, mounting plate; 6, connecting shaft; 7, horizontal plate; 8, vertical plate; 9, first double-shaft motor; 10, first screw rod; 11, first limit rod; 12, longitudinal sliding plate; 13, U-shaped plate; 14, second double-shaft motor; 15, second screw rod; 16, second limit rod; 17, transverse sliding plate; 18, drive motor; 19, chuck; 20, drill bit; 21, grinding roller; 22, stepper motor; 23, driving gear; 24, driven gear; 25, servo motor; 26, third screw rod; 27, third limit rod; 28, displacement plate; 29, arc-shaped clamping plate. Detailed implementation manners
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs; the terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects and not to describe a specific order; the terms "inner", "outer", "left", "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0022] Reference to "embodiment" herein means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of this application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.
[0023] An embodiment of the present invention provides a high-performance copper-tungsten alloy contact processing device, as Figures 1-4As shown in the figure, the high-performance copper-tungsten alloy contact processing device includes: a base 1 with two limiting grooves 2 opened at the top; a frame 3 fixedly installed on the base 1 and provided with a hydraulic cylinder 4; a mounting plate 5 fixedly installed on the output rod of the hydraulic cylinder 4; a connecting shaft 6 rotatably installed at the bottom of the mounting plate 5; a cross plate 7 fixedly installed at the bottom end of the connecting shaft 6; two longitudinal adjustment mechanisms arranged at the bottom of the cross plate 7, and the two longitudinal adjustment mechanisms are used to adjust the longitudinal spacing of a plurality of drill bits 20 and a plurality of grinding rollers 21; two transverse adjustment mechanisms respectively arranged on the two longitudinal adjustment mechanisms, and the two transverse adjustment mechanisms are used to adjust the transverse spacing of the plurality of drill bits 20 and the plurality of grinding rollers 21; a plurality of drive motors 18 with chucks 19 respectively arranged on the plurality of transverse adjustment mechanisms; a plurality of drill bits 20 and a plurality of grinding rollers 21 respectively arranged on the plurality of chucks 19; a clamping and fixing mechanism arranged on the base 1, and the clamping and fixing mechanism is used to clamp and fix the high-performance copper-tungsten alloy contact.
[0024] In this embodiment, the corresponding names carry labels (briefly describe the use and beneficial effects of the above-mentioned claims of this patent comprehensively).
[0025] In a further preferred embodiment of the present invention, the longitudinal adjustment mechanism includes: two vertical plates 8 and a first double-shaft motor 9 fixedly installed at the bottom of the cross plate 7; two first screw rods 10 respectively fixedly installed at both ends of the output shaft of the first double-shaft motor 9 and rotatably connected to the two vertical plates 8; a first limiting rod 11 fixedly installed on one side of the two vertical plates 8 close to each other; longitudinal sliding plates 12 respectively sleeved on the two first screw rods 10 and slidably connected to the first limiting rod 11.
[0026] In this embodiment, the first double-shaft motor 9 drives the two first screw rods 10 to rotate, and the rotation of the two first screw rods 10 drives the two longitudinal sliding plates 12 to approach or move away from each other, so as to adjust the longitudinal spacing of the plurality of drill bits 20 and the plurality of grinding rollers 21.
[0027] In a further preferred embodiment of the present invention, the transverse adjustment mechanism includes: a U-shaped plate 13 fixedly installed at the bottom of the longitudinal sliding plate 12; a second double-shaft motor 14 fixedly installed on the inner wall of the U-shaped plate 13; two second screw rods 15 respectively fixedly installed at both ends of the output shaft of the second double-shaft motor 14 and rotatably connected to the inner wall of the U-shaped plate 13; a second limiting rod 16 fixedly installed on the inner wall of the U-shaped plate 13; two transverse sliding plates 17 respectively sleeved on the two second screw rods 15 and slidably connected to the second limiting rod 16.
[0028] In this embodiment, the second biaxial motor 14 drives the two second screws 15 to rotate, and the rotation of the two second screws 15 drives the two transverse sliding plates 17 to move horizontally, thereby adjusting the horizontal spacing between the multiple drill bits 20 and the multiple grinding rollers 21.
[0029] In a further preferred embodiment of the present invention, the switching mechanism includes: a stepping motor 22 fixedly installed at the bottom of the mounting plate 5 and having a driving gear 23; a driven gear 24 fixedly sleeved on the connecting shaft 6 and meshing with the driving gear 23.
[0030] In this embodiment, the stepping motor 22 can drive the connecting shaft 6 to rotate through the driving gear 23 and the driven gear 24, and the connecting shaft 6 drives the cross plate 7 to rotate, thereby switching the positions of the multiple drill bits 20 and the multiple grinding rollers 21, so as to perform hole grinding after drilling the high-performance copper-tungsten alloy contact.
[0031] In a further preferred embodiment of the present invention, the clamping and fixing mechanism includes: a servo motor 25 fixedly installed on the inner wall of the base 1; a third screw 26 fixedly installed on the output shaft of the servo motor 25 and rotatably connected to the inner wall of the base 1, and two sections of external threads with opposite helix directions are provided on the third screw 26; two displacement plates 28 threadedly sleeved on the third screw 26 and respectively slidably connected to the two inner walls of the limiting grooves 2; two arc-shaped clamping plates 29 respectively fixedly installed on the tops of the two displacement plates 28.
[0032] In this embodiment, the servo motor 25 drives the third screw 26 to rotate, and the rotation of the third screw 26 drives the multiple displacement plates 28 and the multiple arc-shaped clamping plates 29 to approach each other, thereby clamping and fixing the two high-performance copper-tungsten alloy contacts.
[0033] In a further preferred embodiment of the present invention, corrugated anti-slip pads are provided on the inner walls of the two arc-shaped clamping plates 29, and the two corrugated anti-slip pads are both made of rubber material.
[0034] In this embodiment, the stability of the high-performance copper-tungsten alloy contact after being clamped and fixed can be improved by the multiple corrugated anti-slip pads.
[0035] In a further preferred embodiment of the present invention, a third limiting rod 27 is fixedly installed on the inner wall of the base 1, and the third limiting rod 27 is slidably connected to the two displacement plates 28.
[0036] In this embodiment, the multiple displacement plates 28 can be guided and limited by the third limiting rod 27.
[0037] In a further preferred embodiment of the present utility model, a controller is provided at the top of the frame 3, and the controller is electrically connected to the hydraulic cylinder 4, two first double-shaft motors 9, two second double-shaft motors 14, a plurality of drive motors 18, a stepping motor 22, and a servo motor 25.
[0038] In this embodiment, the hydraulic cylinder 4, two first double-shaft motors 9, two second double-shaft motors 14, a plurality of drive motors 18, a stepping motor 22, and a servo motor 25 can be operated and controlled through the controller.
[0039] In summary, compared with the related art, the present device can not only punch high-performance copper-tungsten alloy contacts of different sizes, but also polish the burrs on the inner wall of the holes after punching. At the same time, it has a clamping and fixing function for high-performance copper-tungsten alloy contacts, which can ensure the stability of high-performance copper-tungsten alloy contacts during the processing, and is applicable to high-performance copper-tungsten alloy contacts of different sizes.
[0040] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways.
[0041] The above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all of them. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the scope of protection of the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict, make combinations, additions, deletions, or other adjustments to the features in the embodiments of the present utility model according to the situation without creative work, so as to obtain different technical solutions that do not essentially depart from the concept of the present utility model. These technical solutions also belong to the scope of protection of the present utility model.
Claims
1. A high-performance copper-tungsten alloy contact processing device, characterized in that: include: A base with two limit slots on the top; A frame fixedly mounted on the base and having a hydraulic cylinder; A mounting plate fixedly mounted on the output rod of the hydraulic cylinder; Rotate a connecting shaft mounted at the bottom of the mounting plate; A horizontal plate fixedly mounted on the bottom end of the connecting shaft; Two longitudinal adjustment mechanisms are arranged at the bottom of the horizontal plate, and the two longitudinal adjustment mechanisms are used to adjust the longitudinal spacing between the plurality of drill bits and the plurality of grinding rollers; Two transverse adjustment mechanisms are respectively arranged on the two longitudinal adjustment mechanisms, and the two transverse adjustment mechanisms are used to adjust the transverse spacing between the plurality of drill bits and the plurality of grinding rollers; A plurality of driving motors with clamps respectively arranged on the plurality of the lateral adjustment mechanisms; A plurality of drill bits and a plurality of grinding rollers are respectively arranged on the plurality of chucks; A switching mechanism disposed on the mounting plate, the switching mechanism being used to switch positions of a plurality of drill bits and a plurality of grinding rollers; A clamping and fixing mechanism is arranged on the base, and the clamping and fixing mechanism is used to clamp and fix the high-performance copper-tungsten alloy contact.
2. The high performance copper-tungsten alloy contact processing device according to claim 1, characterized in that: The longitudinal adjustment mechanism comprises: Two vertical plates and a first dual-axis motor fixedly mounted on the bottom of the horizontal plate; Two first screws respectively fixedly mounted at two ends of the output shaft of the first dual-axis motor and respectively rotatably connected to the two vertical plates; A first limiting rod fixedly mounted on one side of the two vertical plates close to each other; A longitudinal sliding plate is respectively threadedly sleeved on the two first screw rods and slidably connected to the first limiting rod.
3. The high performance copper-tungsten alloy contact processing device according to claim 2, characterized in that: The lateral adjustment mechanism comprises: A U-shaped plate fixedly mounted on the bottom of the longitudinal sliding plate; A second dual-shaft motor fixedly mounted on the inner wall of the U-shaped plate; Two second screws respectively fixedly mounted on both ends of the output shaft of the second dual-axis motor and rotatably connected to the inner wall of the U-shaped plate; A second limiting rod fixedly mounted on the inner wall of the U-shaped plate; Two transverse sliding plates are respectively threadedly sleeved on the two second screw rods and slidably connected to the second limiting rods.
4. The high performance copper-tungsten alloy contact processing device according to claim 3, characterized in that: The switching mechanism comprises: A stepper motor fixedly mounted on the bottom of the mounting plate and having a driving gear; A driven gear is fixedly sleeved on the connecting shaft and meshed with the driving gear.
5. The high performance copper-tungsten alloy contact processing device according to claim 4, characterized in that: The clamping and fixing mechanism comprises: A servo motor fixedly mounted on the inner wall of the base; A third screw fixedly mounted on the output shaft of the servo motor and rotatably connected to the inner wall of the base, wherein the third screw is provided with two sections of external threads with opposite rotation directions; Two displacement plates threadedly sleeved on the third screw rod and slidably connected to the inner walls of both sides of the two limiting grooves respectively; Two arc-shaped clamping plates are respectively fixedly mounted on the tops of the two displacement plates.
6. The high performance copper-tungsten alloy contact processing device according to claim 5, characterized in that: The inner walls of the two arc-shaped clamping plates are both provided with corrugated anti-skid pads, and the two corrugated anti-skid pads are both made of rubber material.
7. The high performance copper-tungsten alloy contact processing device according to claim 5, characterized in that: A third limiting rod is fixedly mounted on the inner wall of the base, and the third limiting rod is slidably connected to the two displacement plates.
8. The high performance copper-tungsten alloy contact processing device according to claim 5, characterized in that: A controller is disposed on the top of the frame, and the controller is electrically connected to the hydraulic cylinder, two first double-axis motors, two second double-axis motors, a plurality of driving motors, a stepper motor and a servo motor.