Three-station automatic vacuumizing positioning tool for pressure vessel
By designing the automatic vacuum positioning tooling of three stations of pressure vessels, using support frames, positioning sliding plates and vacuum components, the problem that traditional vacuum pumps cannot work in multiple stations is solved, and multiple cylinders are simultaneously vacuumed, improving production efficiency.
Patent Information
- Application Number
- CN202422115651.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-29
AI Technical Summary
Traditional vacuum pumps cannot achieve multi-station work, resulting in low vacuum efficiency of cylinders and affecting production processes.
A three-station automatic vacuum positioning tool for pressure vessels is designed, using a support frame, positioning sliding plate and vacuum assembly to achieve limiting and vacuuming of multiple cylinders through multiple intercepting cylinders.
It realizes the simultaneous vacuuming of multiple cylinders, which improves the efficiency of vacuuming of cylinders and the efficiency of production processes, which is simple to operate and flexible to use.
Smart Images

Figure CN223029508U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vacuum pumping, in particular to a three-station automatic vacuum pumping positioning tooling for pressure vessels. Background Technique
[0002] A vacuum pump is a device used to extract air from a container to achieve a certain degree of vacuum. A cylinder vacuum pump is a device used to perform vacuum treatment on cylinders and is widely used in vacuum pumping operations of LNG vehicle-mounted cylinders, high-purity gas cylinders, etc. Its main function is to extract gas molecules inside the container through a mechanical device, thereby reducing the pressure inside the container to achieve the required degree of vacuum.
[0003] In traditional vacuum pumps, there is a problem that they cannot work in multiple stations. Since in actual applications, the number of cylinders to be vacuumed is often relatively large, traditional vacuum pumps can only perform single operations, reducing the overall work efficiency and delaying the overall production process. Content of the Utility Model
[0004] The purpose of the utility model is to provide a three-station automatic vacuum pumping positioning tooling for pressure vessels to solve the problem of inability to work in multiple stations in the background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] The three-station automatic vacuum pumping positioning tooling for pressure vessels includes:
[0007] A cylinder;
[0008] A support frame; the support frame is arranged around the cylinder;
[0009] A positioning sliding plate; several positioning sliding plates are arranged inside the support frame;
[0010] It further includes a vacuum pumping assembly. The vacuum pumping assembly includes that a first support frame is fixedly connected to the positioning sliding plate through a guide post. A rear push cylinder is arranged at the bottom of the first support frame. A clamping block is arranged at the output end of the rear push cylinder. A positioning bearing is arranged on the clamping block. The first support frame is connected to a second support frame through a rotating bearing. First return springs are installed between both sides of the second support frame and the first support frame. A front push cylinder is arranged at the bottom of the second support frame. A third support frame is arranged at the output end of the front push cylinder. An air extraction guide fork is arranged at the output end of the third support frame. An air extraction head is also arranged at the output end of the third support frame. A valve positioning bracket is also arranged at the bottom of the first support frame. A guide shaft and a second return spring are installed on the air extraction guide fork.
[0011] Based on the above technical solutions, the utility model further provides the following optional technical solutions:
[0012] In an alternative solution: a lifting assembly for lifting the positioning sliding plate is provided at the top of the support frame.
[0013] In an alternative solution: the lifting assembly includes a first support plate provided at the top of the support frame. A plurality of lifting cylinders are provided on the top of the first support plate. The output end of the lifting cylinder is fixedly connected to a cylinder lifting plate. The positioning sliding plate is movably connected to the cylinder lifting plate through a guide shaft.
[0014] In an alternative solution: a production line for moving the steel cylinder is provided at the bottom of the steel cylinder.
[0015] In an alternative solution: the production line includes a chain baffle provided on the side of the steel cylinder. A plurality of transmission rollers are provided inside the chain baffle. The transmission rollers are movably abutted against the bottom of the steel cylinder.
[0016] In an alternative solution: a limiting assembly for limiting the steel cylinder is further provided on the support frame.
[0017] In an alternative solution: the limiting assembly includes a second support plate provided on the support frame. A plurality of intercepting cylinders are provided on the second support plate.
[0018] In an alternative solution: rollers are provided on both sides of the clamping block.
[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0020] The present utility model is pushed out by a plurality of intercepting cylinders, so that a plurality of steel cylinders are limited at the same time, achieving the effect of being able to evacuate a plurality of steel cylinders at the same time, enabling a large number of steel cylinders to be evacuated quickly, and having simple operation and flexible use. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a schematic structural diagram of the present utility model.
[0022] Figure 2 is a schematic structural diagram of the evacuation assembly and the lifting assembly of the present utility model.
[0023] Figure 3 is a schematic structural diagram of the evacuation assembly of the present utility model.
[0024] Wherein: 100, gas cylinder; 200, support frame; 300, positioning sliding plate; 401, first support frame; 402, rear push cylinder; 403, clamping block; 404, second support frame; 405, front push cylinder; 406, air extraction guiding fork; 407, third support frame; 408, air extraction head; 409, air valve positioning bracket; 410, first return spring; 501, first support plate; 502, lifting cylinder; 503, cylinder lifting plate; 601, chain baffle; 602, driving roller; 701, second support plate; 702, intercepting cylinder. Detailed implementation manners
[0025] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0026] In one embodiment, as Figures 1 - 3 shown, a three-station automatic vacuuming and positioning tooling for a pressure vessel includes: a gas cylinder 100, a support frame 200, a positioning sliding plate 300, and a vacuuming assembly. The support frame 200 is arranged around the gas cylinder 100; a plurality of the positioning sliding plates 300 are arranged inside the support frame 200; a vacuuming assembly is further included. The vacuuming assembly includes that the first support frame 401 is fixedly connected to the positioning sliding plate 300 through a guide post. A rear push cylinder 402 is arranged at the bottom of the first support frame 401. A clamping block 403 is arranged at the output end of the rear push cylinder 402. A positioning bearing is arranged on the clamping block 403. The first support frame 401 is connected to a second support frame 404 through a rotating bearing, and first return springs 410 are installed between both sides of the second support frame 404 and the first support frame 401. A front push cylinder 405 is arranged at the bottom of the second support frame 404. A third support frame 407 is arranged at the output end of the front push cylinder 405. An air extraction guiding fork 406 is arranged at the output end of the third support frame 407. An air extraction head 408 is further arranged at the output end of the third support frame 407. An air valve positioning bracket 409 is further arranged at the bottom of the first support frame 401. A guiding shaft and a second return spring are installed on the air extraction guiding fork 406. The air cylinder knob is propped against by the air valve positioning bracket 409 to make the heights of the air extraction head 408 and the air valve air outlet the same. Then, the clamping block 403 is driven by the rear push cylinder 402, and the air extraction guiding fork 406 is driven by the front push cylinder 405 to make the clamping block 403 and the air extraction guiding fork 406 approach each other, so as to clamp the gas cylinder and position the gas cylinder shield and the air valve. Then, the air extraction head 408 is pushed into the air cylinder port by the front push cylinder 405 to perform a vacuuming operation on the gas cylinder.
[0027] In one embodiment, as Figure 1 and Figure 2As shown, the lifting assembly includes a first support plate 501, the first support plate 501 is arranged at the top of the support frame 200, several lifting cylinders 502 are arranged at the top of the first support plate 501, the output end of the lifting cylinder 502 is fixedly connected with a cylinder lifting plate 503, the positioning sliding plate 300 is movably connected with the cylinder lifting plate 503 through a guide shaft. By driving the cylinder lifting plate 503 with the lifting cylinder 502, the positioning sliding plate 300 is connected to move up and down together. The air valve positioning bracket 409 on the first support frame 401 limits the descending height of the positioning sliding plate 300 to ensure that the horizontal height of the air extraction head 408 is the same as that of the air valve outlet.
[0028] In one embodiment, as Figure 1 shown, the production line includes a chain baffle 601, the chain baffle 601 is arranged on the side of the steel cylinder 100, several transmission rollers 602 are arranged inside the chain baffle 601, and the transmission rollers 602 are movably abutted against the bottom of the steel cylinder 100. Through the mutual cooperation between the transmission rollers 602, the steel cylinder can move.
[0029] In one embodiment, as Figure 1 shown, the limiting assembly includes a second support plate 701, the second support plate 701 is arranged on the support frame 200, several intercepting cylinders 702 are arranged on the second support plate 701. By starting the intercepting cylinders 702, the steel cylinder is intercepted and limited, and the second support plate 701 supports the intercepting cylinders 702.
[0030] In one embodiment, as Figure 2 and Figure 3 shown, rollers are arranged on both sides of the clamping block 403, which is convenient for rotatably positioning the steel cylinder guard when clamping the steel cylinder.
[0031] The above embodiments disclose a three-station automatic vacuum pumping and positioning tooling for pressure vessels. Among them, when the machine is started, each moving part runs to the initial state. A sensor is set at the front end of the assembly line (the end of the previous assembly line can sense the position of the steel cylinder). When the sensor does not sense that a steel cylinder flows down from the previous assembly line for 1 minute, the assembly line stops rotating. When the steel cylinder flows into the first station, the interception cylinder 702 II is pushed out, the lifting cylinder 502 of station one presses down. After the cylinder of station one presses down in place, the rear push cylinder 402 and the front push cylinder 405 are pushed out. At this time, the vacuum pumping and clamping of station one are completed. When the steel cylinder flows to station two, the interception cylinder 702 III is pushed out, and the same vacuum pumping and clamping action as that of station one is performed. When the steel cylinder flows to station three, the main interception cylinder 702 is pushed out, and the same vacuum pumping and clamping action as that of station one is performed. After the vacuum pumping and clamping actions of the three stations are completed, the vacuum pumping action is started, and the three stations pump vacuum simultaneously. After the vacuum pumping is completed, the lifting cylinder 502, the front push cylinder 405, and the rear push cylinder 402 are reset. After the reset is completed, the three rear interception cylinders 702 retract to release the steel cylinders that have been vacuum pumped. When all the steel cylinder outflow signals are received, the main interception cylinder 702 retracts to release the next wave of steel cylinders for vacuum pumping, and the actions are cycled in sequence.
[0032] As described above, the above is only the specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present application can easily think of changes or substitutions, which should all be covered within the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims
1. Three-station automatic vacuum positioning tooling for pressure vessels, including: Cylinders (100); A support frame (200); the support frame (200) is arranged around the steel cylinder (100); Positioning sliding plates (300); a plurality of the positioning sliding plates (300) are arranged inside the supporting frame (200); The invention is characterized in that it also includes a vacuum pumping component, wherein the vacuum pumping component includes a first support frame (401) fixedly connected to a positioning sliding plate (300) through a guide column, a back-thrust cylinder (402) is provided at the bottom of the first support frame (401), a clamping block (403) is provided at the output end of the back-thrust cylinder (402), and a positioning bearing is provided on the clamping block (403), the first support frame (401) is connected to a second support frame (404) through a rotating bearing, and the second support frame (404) is connected to both sides of the first support frame (401). A first return spring (410) is installed on each of the two support frames (401); a forward push cylinder (405) is provided at the bottom of the second support frame (404); a third support frame (407) is provided at the output end of the forward push cylinder (405); an exhaust guide fork (406) is provided at the output end of the third support frame (407); an exhaust head (408) is also provided at the output end of the third support frame (407); a gas valve positioning bracket (409) is also provided at the bottom of the first support frame (401); and a guide shaft and a second return spring are installed on the exhaust guide fork (406).
2. The three-station automatic vacuum positioning tool for pressure vessels according to claim 1 is characterized in that: A lifting component for lifting the positioning sliding plate (300) is provided on the top of the support frame (200).
3. The three-station automatic vacuum positioning tool for pressure vessels according to claim 2 is characterized in that: The lifting assembly comprises a first support plate (501), the first support plate (501) is arranged on the top of the support frame (200), a plurality of lifting cylinders (502) are arranged on the top of the first support plate (501), the output end of the lifting cylinder (502) is fixedly connected to a cylinder lifting plate (503), and the positioning sliding plate (300) is movably connected to the cylinder lifting plate (503) via a guide shaft.
4. The three-station automatic vacuum positioning tool for pressure vessels according to claim 1 is characterized in that: A production line for moving the steel cylinder (100) is provided at the bottom of the steel cylinder (100).
5. The three-station automatic vacuum positioning tool for pressure vessels according to claim 4 is characterized in that: The production line comprises a chain baffle (601), wherein the chain baffle (601) is arranged on the side of the steel cylinder (100), and a plurality of transmission rollers (602) are arranged inside the chain baffle (601), and the transmission rollers (602) are movably abutted against the bottom of the steel cylinder (100).
6. The three-station automatic vacuum positioning tool for pressure vessels according to claim 1 is characterized in that: The support frame (200) is also provided with a limiting component for limiting the position of the steel cylinder (100).
7. The three-station automatic vacuum positioning tool for pressure vessels according to claim 6 is characterized in that: The limiting assembly comprises a second supporting plate (701), wherein the second supporting plate (701) is arranged on a supporting frame (200), and a plurality of intercepting cylinders (702) are arranged on the second supporting plate (701).
8. The three-station automatic vacuum positioning tool for pressure vessels according to claim 1 is characterized in that: Rollers are provided on both sides of the clamping block (403).