Screw gland improvement jig

By designing a screw gland improvement fixture including a base, positioning fixture, gland mechanism and detection feedback mechanism, the traditional screw gland is solved, and an efficient, accurate and reliable screw gland process is achieved.

CN223029512UActive Publication Date: 2025-06-27LASTER AUTOMOTIVE TECH SHANGHAI CO LTD
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Patent Information

Application Number
CN202422128308.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-27
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The traditional manual or simple mechanical screw glanding method has problems such as low efficiency, error-prone and high labor intensity, and requires an efficient screw glanding improvement fixture.

Method used

A screw gland improvement fixture is designed, including a base, positioning fixture, gland mechanism and detection and feedback mechanism. The driving motor is used to drive the gland head to move up and down, and the cylinder detection and feedback mechanism is combined with the cylinder detection and feedback mechanism to monitor the gland pressure in real time to prevent abnormalities.

Benefits of technology

Improves the efficiency and accuracy of screw glands, reduces labor intensity, and ensures the reliability of the gland process through real-time detection and alarm functions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a screw gland improvement jig, which comprises a base, a positioning clamp, a gland mechanism and a detection feedback mechanism, the positioning clamp is fixed at the rear part of the base, the gland mechanism comprises a gland head and a driving motor, the driving motor is fixed at the front end of the base, and the driving motor drives the gland head to move up and down. The cover pressing head comprises a fixed cover and a movable cover which are movably connected in the front-back direction, the detection feedback mechanism comprises a penholder air cylinder and a double-rod air cylinder which are provided with pressure sensors, the penholder air cylinder is fixed to the rear portion of the base, and the double-rod air cylinder is fixed to the middle of the base. The movable gland is matched with the upper ends of the penholder cylinder and the double-rod cylinder; the capping head is driven by the motor to ascend and descend and comprises the fixed part and the movable part, the movable part can be opened in a sliding mode, workpieces can be conveniently placed in the capping head, the connecting rod is simple in structure, and production efficiency is improved. The cylinder detects the pressure of the gland, and gives an alarm when the pressure is abnormal.
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Description

Technical Field

[0001] The utility model relates to the technical field of screw caps, in particular to a jig for improving screw caps. Background Art

[0002] In manufacturing industries such as electronic products and auto parts, the operation of screwing caps is a common assembly process. Traditional manual or simple mechanical capping methods have problems such as low efficiency, high error rate, and high labor intensity. To solve these problems, an efficient jig for improving screw caps is needed. Summary of the Invention

[0003] The purpose of the utility model is to provide a jig for improving screw caps.

[0004] To achieve the above purpose, the technical solution of the utility model is as follows:

[0005] A jig for improving screw caps, characterized in that it includes a base, a positioning fixture, a capping mechanism, and a detection and feedback mechanism. The positioning fixture is fixed at the rear of the base. The capping mechanism includes a capping head and a driving motor. The driving motor is fixed at the front end of the base, and the driving motor drives the capping head to move up and down. The capping head includes a fixed capping and a movable capping. The movable capping and the fixed capping are movably connected in the front-back direction. The detection and feedback mechanism includes a pen rod cylinder and a double rod cylinder. The pen rod cylinder and the double rod cylinder are provided with pressure sensors, and the pressure sensors are connected to an external controller. The pen rod cylinder is fixed at the rear of the base, and the double rod cylinder is fixed in the middle of the base. The movable capping cooperates with the upper ends of the pen rod cylinder and the double rod cylinder.

[0006] Further, a rod cylinder is fixedly provided at the upper end of one side of the fixed capping. A connecting rod slides back and forth in the rod cylinder. A baffle protrudes outward from the front end of the movable capping, and the front end of the connecting rod is fixedly connected to the baffle.

[0007] Further, slide rails are fixedly provided on the left and right sides of the fixed capping. N-shaped sliders are provided on the left and right sides of the movable capping. The movable capping slides back and forth along the fixed capping through the cooperation of the sliders and the slide rails.

[0008] Further, a cylinder screw hole is provided at the rear of the movable capping, and the cylinder screw hole cooperates with the screw hole at the upper end of the pen rod cylinder. The movable capping and the pen rod cylinder are fixedly connected by screws.

[0009] The capping head of the utility model is driven by a motor to lift and lower. The capping head includes a fixed part and a movable part. The movable part can be slidably opened to facilitate the placement of workpieces. The connecting rod structure is simple, improving production efficiency; the pressure of capping is detected by a cylinder, and an alarm is issued when the pressure is abnormal. Description of the Drawings

[0010] Figure 1 This is a schematic side view of the present utility model when the gland is pressed;

[0011] Figure 2 This is a schematic top view of the present utility model when the gland is pressed;

[0012] Figure 3 This is a schematic diagram of the structure of the present utility model in the default position.

[0013] Reference numerals:

[0014] 1 Base, 2 Positioning fixture, 3 Gland pressing mechanism, 4 Pen rod cylinder, 5 Double rod cylinder,

[0015] 31 Movable gland, 32 Fixed gland, 33 Baffle, 34 Connecting rod, 35 Rod barrel,

[0016] 36 Slide rail, 37 Slide block, 38 Driving motor. Detailed implementation manners

[0017] Next, the technical solution of the present utility model will be clearly and completely described in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0018] The present utility model discloses a screw gland improvement fixture, as Figure 1 shown, which includes a base 1, a positioning fixture 2, a gland pressing mechanism 3 and a detection and feedback mechanism. The positioning fixture 2 is fixed to the rear of the base 1. The gland pressing mechanism 3 includes a gland head and a driving motor 38. The driving motor 38 is fixed to the front end of the base 1, and the driving motor 38 drives the gland head to move up and down. The gland head includes a fixed gland 32 and a movable gland 31, and the movable gland 31 and the fixed gland 32 are movably connected in the front-rear direction.

[0019] The detection and feedback mechanism includes a pen rod cylinder 4 and a double rod cylinder 5. The pen rod cylinder 4 is fixed to the rear of the base 1, and the double rod cylinder 5 is fixed to the middle of the base 1. The movable gland 31 cooperates with the upper ends of the pen rod cylinder 4 and the double rod cylinder 5.

[0020] The detection and feedback mechanism is also equipped with a pressure sensor and a control system. The pressure sensors are respectively arranged in the pen rod cylinder 4 and the double rod cylinder 5. The pressure sensors are connected to an external controller. The pressure sensors real-time monitor the pressure parameters during the gland pressing process, and when an abnormality is found, the external controller issues an alarm in a timely manner.

[0021] As Figure 2 and Figure 3As shown in the figure, a rod cylinder 35 is fixedly provided at the upper end of one side of the fixed gland 32. The connecting rod 34 slides back and forth within the rod cylinder 35. The front end of the movable gland 31 protrudes outwardly with a baffle 33. The front end of the connecting rod 34 is fixedly connected to the baffle 33. Slide rails 36 are fixedly provided on the left and right sides of the fixed gland 32. N-shaped sliders 37 are provided on the left and right sides of the movable gland 31. The movable gland 31 slides back and forth along the fixed gland 32 through the cooperation of the sliders 37 and the slide rails 36.

[0022] A cylinder screw hole is provided at the rear of the movable gland 31. The cylinder screw hole cooperates with the screw hole at the upper end of the pen rod cylinder 4. The movable gland 31 and the pen rod cylinder 4 are fixedly connected by screws.

[0023] The operation mode of the screw gland improvement fixture of the present utility model is as follows:

[0024] In the default position, place the fixture on a stable workbench, adjust the position and direction as needed, and check whether the fixture is intact to ensure that all components can work normally.

[0025] Place the workpiece on the positioning fixture 2, adjust the position and angle of the workpiece to make it fit perfectly with the fixture, and ensure that the workpiece will not move or tilt during the glanding process.

[0026] After the placement is completed, drive the motor 38 to drive the gland head to move downward to start glanding. The pen rod cylinder closes, the double rod cylinder presses down, the fixture reaches the position, and the electric screwdriver manipulator screws the screws into the screw holes of the workpiece one by one.

[0027] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present utility model.

Claims

1. A screw gland improvement jig, characterized in that: The invention comprises a base (1), a positioning fixture (2), a capping mechanism (3) and a detection feedback mechanism, wherein the positioning fixture (2) is fixed to the rear of the base (1), the capping mechanism (3) comprises a capping head and a driving motor (38), the driving motor (38) is fixed to the front end of the base (1), the driving motor (38) drives the capping head to move up and down, the capping head comprises a fixed capping (32) and a movable capping (31), the movable capping (31) and the fixed capping The pressure cover (32) is movably connected along the front-to-back direction. The detection feedback mechanism includes a pen cylinder (4) and a double-rod cylinder (5). The pen cylinder (4) and the double-rod cylinder (5) are provided with pressure sensors. The pressure sensors are connected to an external controller. The pen cylinder (4) is fixed to the rear of the base (1), and the double-rod cylinder (5) is fixed to the middle of the base (1). The movable pressure cover (31) cooperates with the upper ends of the pen cylinder (4) and the double-rod cylinder (5).

2. The screw gland improvement jig according to claim 1, characterized in that: A rod barrel (35) is fixedly provided at the upper end of one side of the fixed gland (32), and the connecting rod (34) slides back and forth in the rod barrel (35). A baffle (33) is provided at the front end of the movable gland (31) protruding outward, and the front end of the connecting rod (34) is fixedly connected to the baffle (33).

3. The screw gland improvement jig according to claim 2, characterized in that: Slide rails (36) are fixedly provided on the left and right sides of the fixed pressure cover (32), and n-shaped sliders (37) are provided on the left and right sides of the movable pressure cover (31). The movable pressure cover (31) slides forward and backward along the fixed pressure cover (32) through the cooperation of the sliders (37) and the slide rails (36).

4. The screw gland improvement jig according to claim 1, characterized in that: A cylinder screw hole is provided at the rear of the movable pressure cover (31), and the cylinder screw hole cooperates with a screw hole at the upper end of the pen cylinder (4). The movable pressure cover (31) and the pen cylinder (4) are fixedly connected by screws.