Rough trimming device

By designing a rough repair device including a slidable base, a rotary drive saw blade mechanism and a guide wheel, the problems of low rough repair efficiency and inability to adapt to different door panel thicknesses and feed positions in the prior art are solved, and efficient synchronous rough repair and adaptability are achieved.

CN223029804UActive Publication Date: 2025-06-27JEFFIA MASCH (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202422020663.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-06-27
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

During the processing of door panels, the existing rough repair devices are inefficient, making it difficult to simultaneously process the upper and lower sides of the door panels simultaneously, and it is impossible to adapt to door panels of different thicknesses and feed positions.

Method used

A rough repair device is designed, including a frame, a slidably connected base and a horizontal base, a rotary driven saw blade mechanism, and a guide wheel and a vacuum assembly. The saw blade mechanism uses a sliding base and guide rail to adjust the spacing and synchronous work of the saw blade, improving processing efficiency.

Benefits of technology

The synchronous roughing of the upper and lower sides of one side is achieved at a time, which improves the roughing efficiency and can adapt to door panels of different thicknesses and feed positions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rough trimming device. The rough trimming device comprises a machine frame and a base which is connected with the machine frame in a sliding mode in the vertical direction. The first horizontal base and the second horizontal base are slidably connected with the base in the horizontal direction, and the first horizontal base is located above the second horizontal base; the first vertical base is slidably connected with the first horizontal base in the vertical direction; the second vertical base is slidably connected with the second horizontal base in the vertical direction; the first saw blade mechanism is arranged on the first vertical base; and the second saw blade mechanism is arranged on the second vertical base. According to the utility model, the simultaneous and synchronous rough trimming of the upper and lower edges of one side surface can be completed every time, and the rough trimming efficiency is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of edge pasting of plates, in particular to a rough trimming device. Background Art

[0002] During the processing of door panels, after edge sealing, the door panels need to be trimmed to cut off and polish the protruding parts of the edge sealing strips to ensure the flatness of the surface.

[0003] Trimming includes two processes: rough trimming and fine trimming. Among them, rough trimming requires cutting off the edge sealing strip as much as possible so that it is basically flush with the surface of the door panel. For each door panel, it has four sides with a total of eight edges, and the sequential rough trimming of each edge has low efficiency. In addition, for different door panels, the rough trimming device needs to be able to adapt to different thicknesses and different feeding positions of the door panels. Summary of the Utility Model

[0004] In view of this, the purpose of the utility model is to provide a rough trimming device.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0006] A rough trimming device, which includes:

[0007] A frame and a base slidably connected to the frame in the vertical direction;

[0008] A first horizontal base and a second horizontal base slidably connected to the base in the horizontal direction, wherein the first horizontal base is located above the second horizontal base;

[0009] A first vertical base slidably connected to the first horizontal base in the vertical direction;

[0010] A second vertical base slidably connected to the second horizontal base in the vertical direction;

[0011] A first saw blade mechanism provided on the first vertical base; and

[0012] A second saw blade mechanism provided on the second vertical base.

[0013] In the above-mentioned rough trimming device, the first saw blade mechanism and the second saw blade mechanism both include:

[0014] A rotary drive mechanism;

[0015] A saw blade driven by the rotary drive mechanism.

[0016] The above-mentioned rough trimming device, wherein the saw blades of the first saw blade mechanism and the saw blades of the second saw blade mechanism are arranged opposite to each other, and there is a gap between the saw blades of the first saw blade mechanism and the saw blades of the second saw blade mechanism.

[0017] The above-mentioned rough trimming device, which includes: a first guide wheel and a second guide wheel, the first guide wheel is arranged outside the saw blade of the first saw blade mechanism, and the second guide wheel is arranged outside the saw blade of the second saw blade mechanism;

[0018] The first guide wheel and the second guide wheel are arranged opposite to each other, and there is a gap between the first guide wheel and the second guide wheel.

[0019] The above-mentioned rough trimming device, wherein a dust suction component is correspondingly arranged at each saw blade, and the dust suction component includes:

[0020] An inner plate close to the rotary drive mechanism, an outer plate close to the first guide wheel or the second guide wheel, and a side plate connecting the inner plate and the outer plate.

[0021] The above-mentioned rough trimming device, wherein the inner plate and the outer plate are arranged in parallel, there is a gap between the inner plate and the outer plate, and the saw blade is arranged between the inner plate and the outer plate;

[0022] Both the inner plate and the outer plate have arc-shaped portions, and the shape of the arc-shaped portion matches the shape of the saw blade.

[0023] The above-mentioned rough trimming device, wherein at least one upright column is provided on the frame, and the base is slidably connected to the upright column;

[0024] A base screw drive mechanism is provided on the frame, and the base screw drive mechanism drives the base.

[0025] The above-mentioned rough trimming device, wherein at least one first cross beam and at least one second cross beam are fixedly provided on the base;

[0026] Wherein, each of the first horizontal base and the second horizontal base has two guide plates, the two guide plates are located on both sides of the base, and the two guide plates are penetrated by the first cross beam or the second cross beam;

[0027] It further includes a first horizontal screw drive mechanism provided on the substrate for driving the first horizontal base, and a second horizontal screw drive mechanism provided on the substrate for driving the second horizontal base.

[0028] The above-mentioned rough trimming device, wherein each of the first horizontal base and the second horizontal base is provided with two guide rails in the vertical direction;

[0029] The first vertical base is slidably connected to the guide rail of the first horizontal base, and the second vertical base is slidably connected to the guide rail of the second horizontal base;

[0030] It further includes a first vertical lead screw driving mechanism and a second vertical lead screw driving mechanism for driving the first vertical base and the second vertical base.

[0031] In the above rough trimming device, each of the first horizontal base and the second horizontal base is provided with a first groove;

[0032] Each of the first vertical base and the second vertical base is provided with two slider mounting seats, and each slider mounting seat is provided with a slider matching the guide rail, and a second groove is formed between the two slider mounting seats;

[0033] The first groove and the second groove form an accommodation space for accommodating the first vertical lead screw driving mechanism and the second vertical lead screw driving mechanism.

[0034] Due to the adoption of the above technology, the positive effects of the present utility model compared with the prior art are as follows:

[0035] (1) The present utility model can complete the simultaneous and synchronous rough trimming of the upper and lower two edges of one side each time, and the rough trimming efficiency is relatively high.

[0036] The present utility model can adjust the distance between the saw blades for different door panels. Description of the Drawings

[0037] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0038] Figure 1 It is a three-dimensional schematic diagram of the rough trimming device of the present utility model.

[0039] Figure 2 It is a front view schematic diagram of the rough trimming device of the present utility model.

[0040] Figure 3 It is a side view schematic diagram of the rough trimming device of the present utility model.

[0041] Figure 4 It is a top view schematic diagram of the rough trimming device of the present utility model.

[0042] Figure 5 、Figure 6 is Figure 1 a partially enlarged schematic view of

[0043] In the attached drawings: 1, frame; 2, base; 31, first horizontal base; 32, second horizontal base; 41, first vertical base; 42, second vertical base; 51, first saw blade mechanism; 52, second saw blade mechanism; 61, rotary drive mechanism; 62, saw blade; 71, first guide wheel; 72, second guide wheel; 81, inner plate; 82, outer plate; 83, side plate; 101, column; 102, base screw drive mechanism; 103, first cross beam; 104, second cross beam; 105, guide plate; 106, first horizontal screw drive mechanism; 107, second horizontal screw drive mechanism; 108, guide rail; 109, first vertical screw drive mechanism; 110, second vertical screw drive mechanism; 111, first groove; 112, slider mounting seat; 112a, slider; 113, second groove. Specific embodiments

[0044] The present utility model will be further described below in conjunction with the attached drawings and specific embodiments, but it is not intended to limit the present utility model.

[0045] Please refer to Figures 1 to 6 as shown, which shows a rough trimming device of a preferred embodiment, including:

[0046] A frame 1 and a base 2 slidably connected to the frame 1 in the vertical direction; a first horizontal base 31 and a second horizontal base 32 slidably connected to the base 2 in the horizontal direction, wherein the first horizontal base 31 is located above the second horizontal base 32; a first vertical base 41 slidably connected to the first horizontal base 31 in the vertical direction; a second vertical base 42 slidably connected to the second horizontal base 32 in the vertical direction; a first saw blade mechanism 51 provided on the first vertical base 41; and a second saw blade mechanism 52 provided on the second vertical base 42.

[0047] Among them, the base 2 is used to provide the movement of the overall mechanism in the vertical direction. The first saw blade mechanism 51 realizes the feed, retraction, and the adjustment of the distance from the plate in the vertical direction through the first horizontal base 31 and the second vertical base 41. The second saw blade mechanism 52 realizes the feed, retraction, and the adjustment of the distance from the plate in the vertical direction through the second horizontal base 32 and the second vertical base 42.

[0048] Furthermore, as a preferred embodiment, both the first saw blade mechanism 51 and the second saw blade mechanism 52 include: a rotary drive mechanism 61; a saw blade 62 driven by the rotary drive mechanism.

[0049] In some embodiments, the saw blade 62 is circular, arranged in a vertical plane, and rotates about an axis in the horizontal direction. The two saw blades 62 of the first saw blade mechanism 51 and the second saw blade mechanism 52 can approach and move away from each other through the first vertical base 41 and the second vertical base 42.

[0050] In some embodiments, the first horizontal base 31 and the second horizontal base 32 work synchronously to enable the two saw blades 62 of the first saw blade mechanism 51 and the second saw blade mechanism 52 to feed or retract synchronously.

[0051] In some embodiments, the outer edge of the saw blade 62 includes a plurality of arc-shaped or semi-arc-shaped cutting edges, which are used for rough trimming the upper edge or the lower edge of the side surface of the board or the board with an edge banding strip, especially for rough trimming synchronously.

[0052] Specifically, the outer diameter of the saw blade 62 near the rotary drive mechanism 61 is larger than the outer diameter of the saw blade 62 far from the rotary drive mechanism 61. Preferably, the saw blade 62 includes three cutting edges arranged in sequence, the three cutting edges arranged in sequence are wavy, and the three cutting edges arranged in sequence have different R angles.

[0053] Furthermore, as a preferred embodiment, the saw blade 62 of the first saw blade mechanism 51 and the saw blade 62 of the second saw blade mechanism 52 are arranged opposite to each other, and there is a gap between the saw blade 62 of the first saw blade mechanism 51 and the saw blade 62 of the second saw blade mechanism 51. This gap can be adjusted through the first vertical base 41 and the second vertical base 42, and is adaptable to boards of different thicknesses.

[0054] Furthermore, as a preferred embodiment, it includes: a first guide wheel 71 and a second guide wheel 72. The first guide wheel 71 is arranged outside the saw blade 62 of the first saw blade mechanism 51, and the second guide wheel 72 is arranged outside the saw blade of the second saw blade mechanism 52; the first guide wheel 71 and the second guide wheel 72 are arranged opposite to each other, and there is a gap between the first guide wheel 71 and the second guide wheel 72.

[0055] In some embodiments, both the first guide wheel 71 and the second guide wheel 72 are unpowered guide wheels. In some embodiments, the conveyor line provides the power for the board. The first guide wheel 72 and the second guide wheel 73 respectively abut against the upper surface and the lower surface of the board, and are used for guiding and positioning the board, and minimizing or even suppressing the vibration of the board.

[0056] In some embodiments, the first guide wheel 71 and the second guide wheel 72 are configured to be able to rotate about an axis in the horizontal direction.

[0057] In this embodiment, referring to Figure 2 as shown, the outer side refers to Figure 2On the right side in, the first guide wheel 71 and the second guide wheel 72 are located more towards the Figure 2 On the right side in, the first guide wheel 71 and the second guide wheel 72 basically completely block the saw blade. Only the part of the plate that extends into the space between the first guide wheel 71 and the second guide wheel 72 contacts the saw blade 62 and is cut by the saw blade 62. Therefore, the first guide wheel 71 and the second guide wheel 72 also have the function of blocking chip waste and protecting the user from the saw blade.

[0058] Furthermore, as a preferred embodiment, a dust suction assembly is correspondingly provided at each saw blade 62. The dust suction assembly includes: an inner plate 81 close to the rotary drive mechanism 61, an outer plate 82 close to the first guide wheel 71 or the second guide wheel 72, and a side plate 83 connecting the inner plate 81 and the outer plate 82.

[0059] Furthermore, as a preferred embodiment, the inner plate 81 and the outer plate 82 are arranged in parallel. There is a gap between the inner plate 81 and the outer plate 82, and the saw blade 62 is arranged between the inner plate 81 and the outer plate 82; both the inner plate 81 and the outer plate 82 have arc-shaped portions, and the shape of the arc-shaped portions matches the shape of the saw blade 62.

[0060] An adsorption space is formed between the inner plate 81 and the outer plate 82, and a negative pressure is provided inside the inner plate 81, the outer plate 82 and the side plate 83 to suck away the cutting waste.

[0061] Furthermore, as a preferred embodiment, at least one column 101 is provided on the frame 1, and the base 2 is slidably connected to the column 101.

[0062] Furthermore, as a preferred embodiment, a base screw drive mechanism 102 is provided on the frame 1, and the base screw drive mechanism 102 drives the base 2.

[0063] Furthermore, as a preferred embodiment, at least one first cross beam 103 and at least one second cross beam 104 are fixedly provided on the base 2; among them, each of the first horizontal base 31 and the second horizontal base 32 has two guide plates 105. The two guide plates 105 are located on both sides of the base 2, and the two guide plates 105 are penetrated by the first cross beam 103 or penetrated by the second cross beam 104.

[0064] Furthermore, as a preferred embodiment, a first horizontal screw drive mechanism 106 for driving the first horizontal base 31 and a second horizontal screw drive mechanism 107 for driving the second horizontal base 32 are provided on the base plate 2.

[0065] Furthermore, as a preferred embodiment, each of the first horizontal base 31 and the second horizontal base 32 is provided with two guide rails 108 in the vertical direction.

[0066] Further, as a preferred embodiment, the first vertical base 41 is slidably connected to the guide rail 108 of the first horizontal base 31, and the second vertical base 41 is slidably connected to the guide rail 108 of the second horizontal base 32.

[0067] Further, as a preferred embodiment, it further includes a first vertical lead screw driving mechanism 109 and a second vertical lead screw driving mechanism 110 for driving the first vertical base 41 and the second vertical base 42.

[0068] Further, as a preferred embodiment, each of the first horizontal base 31 and the second horizontal base 32 is provided with a first groove 111.

[0069] Further, as a preferred embodiment, each of the first vertical base 41 and the second vertical base 42 is provided with two slider mounting seats 112, and each slider mounting seat 112 is provided with a slider 112a matching the guide rail 108, and a second groove 113 is formed between the two slider mounting seats 112.

[0070] Further, as a preferred embodiment, the first groove 111 and the second groove 113 form an accommodating space for accommodating the first vertical lead screw driving mechanism 109 and the second vertical lead screw driving mechanism 110.

[0071] The above are only preferred embodiments of the present invention, and do not limit the implementation manners and protection scope of the present invention. For those skilled in the art, it should be realized that all equivalent replacements and obvious changes made by using the description and illustrations of the present invention should be included in the protection scope of the present invention.

Claims

1. A rough repair device, characterized in that: include: A frame and a base slidably connected to the frame in a vertical direction; a first horizontal base and a second horizontal base slidably connected to the base in a horizontal direction, wherein the first horizontal base is located above the second horizontal base; a first vertical base slidably connected to the first horizontal base in a vertical direction; a second vertical base slidably connected to the second horizontal base in a vertical direction; a first saw blade mechanism disposed on the first vertical base; and A second saw blade mechanism is disposed on the second vertical base.

2. The rough repair device according to claim 1, characterized in that: The first saw blade mechanism and the second saw blade mechanism both include: Rotary drive mechanism; A saw blade is driven by the rotary drive mechanism.

3. The rough repair device according to claim 2, characterized in that: The saw blade of the first saw blade mechanism and the saw blade of the second saw blade mechanism are arranged opposite to each other, and there is a gap between the saw blade of the first saw blade mechanism and the saw blade of the second saw blade mechanism.

4. The rough repair device according to claim 3, characterized in that: include: A first guide wheel and a second guide wheel, wherein the first guide wheel is arranged at the outer side of the saw blade of the first saw blade mechanism, and the second guide wheel is arranged at the outer side of the saw blade of the second saw blade mechanism; The first guide wheel and the second guide wheel are arranged opposite to each other, and there is a gap between the first guide wheel and the second guide wheel.

5. The rough repair device according to claim 4, characterized in that: Each of the saw blades is correspondingly provided with a dust suction assembly, and the dust suction assembly comprises: An inner plate close to the rotary drive mechanism, an outer plate close to the first guide wheel or the second guide wheel, and a side plate connecting the inner plate and the outer plate.

6. The rough repair device according to claim 5, characterized in that: The inner plate and the outer plate are arranged in parallel, a gap is provided between the inner plate and the outer plate, and the saw blade is provided between the inner plate and the outer plate; The inner plate and the outer plate both have an arc-shaped portion, and the shape of the arc-shaped portion matches the shape of the saw blade.

7. The rough repair device according to claim 2, characterized in that: The frame is provided with at least one column, and the base is slidably connected to the column; The frame is provided with a base screw drive mechanism, and the base screw drive mechanism drives the base.

8. The rough repair device according to claim 7, characterized in that: At least one first crossbeam and at least one second crossbeam are fixedly provided on the base; Wherein, each of the first horizontal base and the second horizontal base is provided with two guide plates, the two guide plates are located on both sides of the base, and the two guide plates are penetrated by the first crossbeam or the second crossbeam; It also includes a first horizontal screw rod driving mechanism disposed on the base for driving the first horizontal base, and a second horizontal screw rod driving mechanism disposed on the base for driving the second horizontal base.

9. The rough repair device according to claim 8, characterized in that: Each of the first horizontal base and the second horizontal base is provided with two guide rails in the vertical direction; The first vertical base is slidably connected to the guide rail of the first horizontal base, and the second vertical base is slidably connected to the guide rail of the second horizontal base; It also includes a first vertical screw drive mechanism and a second vertical screw drive mechanism for driving the first vertical base and the second vertical base.

10. The rough repair device according to claim 9, characterized in that: Each of the first horizontal base and the second horizontal base is provided with a first groove; Each of the first vertical base and the second vertical base is provided with two slider mounting seats, each of the slider mounting seats is provided with a slider matching the guide rail, and a second groove is formed between the two slider mounting seats; The first groove and the second groove form an accommodating space for accommodating the first vertical screw drive mechanism and the second vertical screw drive mechanism.