Cutting device for plastic pipe production line

By designing a cutting device including a mobile station, an electric slide station, a base, a support unit, a clamping unit and an adjustment unit, the complex problems of pipe deformation and support roller height adjustment during the cutting process of plastic pipes in the prior art are solved, and effective support and cutting of pipes of different diameters are achieved, and measurement accuracy and operating efficiency are improved.

CN223029833UActive Publication Date: 2025-06-27SHANDONG SILVER PLASTIC PIPE IND CO LTD
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Patent Information

Application Number
CN202422194875.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-06-27
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

During the cutting process of existing plastic pipe chipless cutting machines, the clamping structure is difficult to effectively support the pipe, resulting in deformation of the pipe, affecting the measurement accuracy, and the height adjustment of the support roller is complicated, making it easy to cause inconsistency.

Method used

A cutting device including a mobile station, an electric slide station, a base, a support unit, a clamping unit and an adjustment unit is designed. The support unit realizes coaxial support of pipes of different diameters through T-shaped guide rails, lifting tables and inclined support rollers. The clamping unit realizes clamping operation of pipes through electric push rods and clamping blocks, and the adjustment unit realizes height adjustment of support units through lifting arms and gear systems.

Benefits of technology

It effectively avoids deformation of the pipe during the cutting process, ensures measurement accuracy, and synchronously adjusts the height of the support roller, simplifies operation, improves efficiency, and avoids the problem of inconsistent support roller height.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cutting device for a plastic pipe production line, which relates to the technical field of plastic pipe cutting and comprises a cutting machine main body and a clamping component, the clamping assembly comprises a supporting unit, a clamping unit and an adjusting unit. The supporting unit is used for providing movable supporting for a pipe, and the clamping unit is matched with the supporting unit to be used for clamping the pipe. The adjusting unit is used for achieving height adjustment of the supporting unit, and therefore coaxial supporting of pipelines with different diameters is achieved. Height adjustment of the inclined supporting rollers is achieved by arranging the lifting tables capable of ascending and descending, then coaxial supporting of pipes with different diameters is achieved, deformation of the pipes due to supporting is effectively avoided, meanwhile, the inclined supporting rollers on the two lifting tables synchronously move up and down, and compared with traditional step-by-step adjustment, operation efficiency is higher, and labor intensity is lowered. And meanwhile, the situation that the inclined supporting rollers are different in height is effectively avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic pipe cutting, in particular to a cutting device for a plastic pipe production line. Background Technique

[0002] The plastic pipe non-chip cutting machine is a device for cutting plastic pipes. Its working principle is that the moving table on the machine frame can move along the pipe extrusion direction during the cutting process, and maintain the same feeding speed as the pipe, and perform cutting through hydraulic feeding. It has the advantages of no dust, no chips, smooth and flat cut surface without burrs, etc.

[0003] When the existing plastic pipe non-chip cutting machine is in use, there are two types of clamping structures on the cutting machine. One is that two upper and lower clamps or multiple clamps distributed circumferentially approach each other to clamp the pipe. However, when such clamps are unfolded, they do not contact the pipe, resulting in no support at the bottom of the pipe during the process of the pipe passing through the cutting machine, making the pipe prone to deformation, thus affecting the measurement accuracy. The other is that a support roller supports the incoming pipe, and then the upper clamp moves down to clamp the pipe. After the clamp of this structure moves up to release the clamping of the pipe, the support roller can support the pipe, effectively avoiding pipe deformation. However, when the clamp of this structure is in use, the height of the support roller needs to be adjusted according to the diameter of the pipe so that the central axis of the pipe remains unchanged. And two groups of support rollers are symmetrically arranged at both ends of the plastic pipe non-chip cutting machine, and it is easy for the two groups of support rollers to have different heights when adjusted separately. Based on this, a cutting device for a plastic pipe production line is provided. Content of the Utility Model

[0004] The purpose of the utility model is to provide a cutting device for a plastic pipe production line in order to solve the problems in the above background.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A cutting device for a plastic pipe production line, including a cutting machine main body composed of a moving table, an electric sliding table, and a machine base. The electric sliding table is installed inside the machine base, the moving table is installed on the top of the sliding seat of the electric sliding table, and clamping components are arranged at both ends of the moving table. The clamping components are used to support and clamp the pipe;

[0006] The clamping components include a support unit, a clamping unit, and an adjustment unit;

[0007] The support unit is used to provide moving support for the pipe, and the clamping unit cooperates with the support unit to clamp the pipe;

[0008] The adjustment unit is used to adjust the height of the support unit, so as to achieve coaxial support for pipes with different diameters.

[0009] As a further solution of the present utility model: the support unit includes a T-shaped guide rail, a lifting table, a V-shaped fixing seat, and an inclined support roller;

[0010] The T-shaped guide rails are fixed on both sides of the end face of the moving table, and the T-shaped guide rails are symmetrically distributed with the inlet and outlet on the moving table as the center;

[0011] The lifting table is slidably sleeved outside the two T-shaped guide rails. The symmetric height of the V-shaped fixing seat is the same as the top of the lifting table. The inclined support roller is rotatably installed inside the two V-shaped fixing seats and protrudes from the top of the V-shaped fixing seat. There are two groups of inclined support rollers, and the two groups of inclined support rollers are distributed in a "V" shape, and the two groups of inclined support rollers are used to support pipes with different diameters.

[0012] As a further solution of the present utility model: the clamping unit includes an electric push rod and a clamping block;

[0013] There are two electric push rods, and the two electric push rods are symmetrically fixed on both sides of the end face of the moving table and are located above the V-shaped fixing seat. The two electric push rods are distributed in a "V" shape and the output ends face downward. The clamping block is fixed to the output end of the electric push rod;

[0014] The electric push rod operates to drive the clamping block to move downward to realize the clamping operation of the pipe.

[0015] As a further solution of the present utility model: the adjusting unit includes a fixed limit plate, a U-shaped lifting arm, a tooth groove, a fixing plate, a gear, a rotating shaft, and a handwheel;

[0016] The fixed limit plate is fixed on the end face of the moving table and is located below the fixed limit plate. There are two groups of the fixed limit plates and the support unit, and they are symmetrically distributed at both ends of the moving table;

[0017] The two vertical parts of the U-shaped lifting arm penetrate through the two fixed limit plates and are fixedly connected to the bottoms of the two lifting tables. The tooth groove is opened on the end faces of the two vertical parts of the U-shaped lifting arm close to each other;

[0018] The fixing plates are symmetrically fixed on the top of the fixed limit plate with the U-shaped lifting arm as the center line. The gears are distributed between the two fixing plates and are engaged with the tooth grooves;

[0019] The rotating shaft is fixed in the middle of the gear and is rotatably connected to the two fixing plates, and one side of the rotating shaft penetrates to the outside of the fixing plate and is fixedly connected to the handwheel;

[0020] By rotating the handwheel, the U-shaped lifting arm is lifted or lowered, so as to realize the synchronous lifting of the two lifting tables.

[0021] As a further solution of the present utility model: the adjusting unit further includes a through hole, a bolt hole, and a locking bolt;

[0022] The through hole is opened on the side surface of the handwheel and penetrates to the other side of the handwheel. There are multiple through holes and they are evenly distributed in a ring shape;

[0023] The bolt hole is opened on the side surface of a fixing plate close to the handwheel and is aligned with a through hole;

[0024] The locking bolt penetrates through the through hole and is threadedly connected to the bolt hole for realizing the rotational locking of the handwheel.

[0025] Compared with the prior art, the beneficial effects of the present utility model are:

[0026] By setting up a liftable lifting platform to realize the height adjustment of the inclined support roller, and then realizing the coaxial support of pipes with different diameters, effectively avoiding the deformation of the pipes due to support. At the same time, through the synchronous up and down movement of the inclined support rollers on the two lifting platforms, compared with the traditional step-by-step adjustment, not only the operation efficiency is faster, but also the situation that the heights of the inclined support rollers are different is effectively avoided. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 is a schematic structural diagram of the present utility model;

[0028] Figure 2 is a structural distribution diagram of the clamping assembly of the present utility model;

[0029] Figure 3 is a schematic structural diagram of some parts of the clamping assembly of the present utility model.

[0030] In the figure: 1, cutting machine main body; 101, moving table; 102, electric sliding table; 103, machine base; 2, clamping assembly; 201, T-shaped guide rail; 202, fixed limit plate; 203, lifting platform; 204, V-shaped fixing seat; 205, inclined support roller; 206, electric push rod; 207, clamping block; 208, U-shaped lifting arm; 209, tooth groove; 210, fixing plate; 211, gear; 212, rotating shaft; 213, handwheel; 214, through hole; 215, bolt hole; 216, locking bolt. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0032] Please refer to Figures 1 to 3 Figures 1 to 3 In an embodiment of the present utility model, a cutting device for a plastic pipe production line includes a cutting machine main body 1 composed of a moving table 101, an electric sliding table 102, and a machine base 103. The electric sliding table 102 is installed inside the machine base 103, the moving table 101 is installed on the top of the sliding seat of the electric sliding table 102, and clamping assemblies 2 are arranged at both ends of the moving table 101. The clamping assemblies 2 are used to support and clamp the pipe;

[0033] The clamping assembly 2 includes a support unit, a clamping unit, and an adjustment unit;

[0034] The support unit is used to provide moving support for the pipe, and the clamping unit cooperates with the support unit to clamp the pipe;

[0035] The adjustment unit is used to adjust the height of the support unit, so as to achieve coaxial support for pipes with different diameters;

[0036] The support unit includes a T-shaped guide rail 201, a lifting table 203, a V-shaped fixing seat 204, and an inclined support roller 205;

[0037] The T-shaped guide rail 201 is fixed on both sides of the end face of the moving table 101, and the T-shaped guide rails 201 are symmetrically distributed with the inlet and outlet on the moving table 101 as the center;

[0038]

[0038] The lifting table 203 is slidably sleeved outside the two T-shaped guide rails 201. The symmetric height of the V-shaped fixing seat 204 is the same as the top of the lifting table 203. The inclined support roller 205 is rotatably installed inside the two V-shaped fixing seats 204 and protrudes above the V-shaped fixing seat 204. There are two groups of inclined support rollers 205, and the two groups of inclined support rollers 205 are distributed in a "V" shape. The two groups of inclined support rollers 205 are used to support pipes with different diameters;

[0039] The clamping unit includes an electric push rod 206 and a clamping block 207;

[0040] There are two electric push rods 206. The two electric push rods 206 are symmetrically fixed on both sides of the end face of the moving table 101 and are located above the V-shaped fixing seat 204. The two electric push rods 206 are distributed in a "V" shape and the output ends face down. The clamping block 207 is fixed to the output end of the electric push rod 206;

[0041] The electric push rod 206 operates to drive the clamping block 207 to move down to clamp the pipe;

[0042] The adjustment unit includes a fixed limit plate 202, a U-shaped lifting arm 208, a tooth groove 209, a fixing plate 210, a gear 211, a rotating shaft 212, and a handwheel 213;

[0043] The fixed limit plate 202 is fixed to the end face of the moving table 101 and is located below the fixed limit plate 202. There are two groups of fixed limit plates 202 and support units, which are symmetrically distributed at both ends of the moving table 101;

[0044] The two vertical parts of the U-shaped lifting arm 208 penetrate through the two fixed limit plates 202 and are fixedly connected to the bottoms of the two lifting platforms 203. The tooth grooves 209 are formed on the end faces of the two vertical parts of the U-shaped lifting arm 208 close to each other;

[0045] The fixing plate 210 is symmetrically fixed to the top of the fixed limit plate 202 with the U-shaped lifting arm 208 as the center line. The gears 211 are distributed in the middle of the two fixing plates 210 and are engaged with the tooth grooves 209;

[0046] The rotating shaft 212 is fixed to the middle of the gear 211 and is rotatably connected to the two fixing plates 210. One side of the rotating shaft 212 penetrates to the outside of the fixing plate 210 and is fixedly connected to the hand wheel 213;

[0047] By rotating the hand wheel 213, the U-shaped lifting arm 208 is lifted and lowered, so as to realize the synchronous lifting and lowering of the two lifting platforms 203.

[0048] In this embodiment: It should be added that: A circumferential driving assembly for driving the cutting knife to rotate circularly and a hydraulic pushing assembly for hydraulic feeding of the cutting knife are installed inside the moving table 101. After the plastic pipe passes through the moving table 101 and is clamped by the clamping assembly 2, the circumferential driving assembly drives the cutting knife to move circularly, and at the same time, the cutting knife is moved closer to the pipe by hydraulic feeding, so that the cutting operation of the pipe can be realized. Since this structure is an existing technology structure and this solution does not involve the improvement of this structural part, it is not described in detail herein;

[0049] During the process of the plastic pipe passing through the moving table 101, the bottom of the pipe contacts the surface of the inclined support roller 205. The rolling inclined support roller 205 can form a moving support for the pipe, so as to prevent the pipe from deforming due to support;

[0050] When the pipe needs to be cut, only need to start the electric push rod 206 to make the clamping block 207 press the upper surface of the pipe;

[0051] When cutting pipes with different diameters, it is necessary to adjust the height of the inclined support roller 205. At this time, only one handwheel 213 needs to be rotated. The handwheel 213 drives the gear 211 to rotate through the rotating shaft 212. The gear 211 can drive the U-shaped lifting arm 208 to move up and down through the tooth groove 209 engaged with it. Then, the inclined support rollers 205 on the two lifting platforms 203 move up and down synchronously. Through the lifting operation of the inclined support rollers 205, the pipes with different diameters being supported can be kept coaxial, thus ensuring the stable conveying of the pipes;

[0052] Through the above-mentioned multiple parts, the inclined support rollers 205 on the two lifting platforms 203 move up and down synchronously. Compared with the traditional step-by-step adjustment, not only is the operation efficiency faster, but also the situation where the heights of the inclined support rollers 205 are different can be effectively avoided.

[0053] Please refer specifically to Figures 1 to 3 , the adjusting unit further includes a through hole 214, a bolt hole 215, and a locking bolt 216;

[0054] The through hole 214 is opened on the side of the handwheel 213 and penetrates to the other side of the handwheel 213. There are multiple through holes 214 and they are evenly distributed in a ring shape;

[0055] The bolt hole 215 is opened on the side of a fixed plate 210 close to the handwheel 213 and is aligned with one through hole 214;

[0056] The locking bolt 216 penetrates through the through hole 214 and is threadedly connected to the bolt hole 215 for locking the rotation of the handwheel 213.

[0057] In this embodiment: When it is necessary to rotate the handwheel 213, it is necessary to first release the threaded connection between the locking bolt 216 and the bolt hole 215 on the two handwheels 213, and then the handwheel 213 can be rotated;

[0058] And after the adjustment is completed, another through hole 214 is aligned with the bolt hole 215. At this time, the locking bolt 216 is passed through this through hole 214 and threadedly connected to the bolt hole 215 to lock and fix the handwheel 213, so that the height of the inclined support roller 205 can be kept stable;

[0059] Through the structural settings of the two groups of handwheels 213 and the locking bolts 216, their locking state is more stable, and any one of the handwheels 213 can be rotated during the adjustment operation, and the operation is more flexible.

[0060] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present utility model.

Claims

1. A cutting device for a plastic pipe production line, comprising a cutting machine body (1) consisting of a moving table (101), an electric slide table (102), and a machine base (103), wherein the electric slide table (102) is installed on the inner side of the machine base (103), and the moving table (101) is installed on the top of the sliding seat of the electric slide table (102), characterized in that: Clamping assemblies (2) are arranged at both ends of the movable platform (101), and the clamping assemblies (2) are used to realize the support and clamping operation of the pipe; The clamping assembly (2) comprises a supporting unit, a clamping unit and an adjusting unit; The support unit is used to provide mobile support for the pipe, and the clamping unit cooperates with the support unit to realize the clamping operation of the pipe; The adjusting unit is used to adjust the height of the supporting unit, thereby achieving coaxial support for pipes of different diameters.

2. A cutting device for a plastic pipe production line according to claim 1, characterized in that: The support unit comprises a T-shaped guide rail (201), a lifting platform (203), a V-shaped fixing seat (204), and an inclined support roller (205); The T-shaped guide rails (201) are fixed on both sides of the end surface of the moving platform (101), and the T-shaped guide rails (201) are symmetrically distributed with the inlet and outlet ports on the moving platform (101) as the center; The lifting platform (203) is slidably sleeved on the outside of the two T-shaped guide rails (201); the V-shaped fixing seat (204) is symmetrically located at the top of the lifting platform (203); the inclined support rollers (205) are rotatably installed on the inner sides of the two V-shaped fixing seats (204) and protrude from the tops of the V-shaped fixing seats (204); two groups of the inclined support rollers (205) are provided, and the two groups of the inclined support rollers (205) are distributed in a "V" shape. The two groups of inclined support rollers (205) are used to support pipes of different diameters.

3. A cutting device for a plastic pipe production line according to claim 2, characterized in that: The clamping unit comprises an electric push rod (206) and a clamping block (207); Two electric push rods (206) are provided, and the two electric push rods (206) are symmetrically fixed on both sides of the end surface of the moving platform (101) and distributed above the V-shaped fixing seat (204). The two electric push rods (206) are distributed in a "V" shape with the output ends facing downwards, and the clamping block (207) is fixed to the output ends of the electric push rods (206); The electric push rod (206) drives the clamping block (207) to move downward to achieve a clamping operation on the pipe.

4. A cutting device for a plastic pipe production line according to claim 2, characterized in that: The adjustment unit comprises a fixed limit plate (202), a U-shaped lifting arm (208), a tooth groove (209), a fixed plate (210), a gear (211), a rotating shaft (212), and a hand wheel (213); The fixed limit plate (202) is fixed to the end surface of the moving platform (101) and is located below the fixed limit plate (202); the fixed limit plate (202) and the support unit are provided in two groups and are symmetrically distributed at two ends of the moving platform (101); The two vertical parts of the U-shaped lifting arm (208) penetrate the two fixed limit plates (202) and are fixedly connected to the bottoms of the two lifting platforms (203); the tooth groove (209) is provided on one end surface of the two vertical parts of the U-shaped lifting arm (208) close to each other; The fixed plate (210) is symmetrically fixed to the top of the fixed limit plate (202) with the U-shaped lifting arm (208) as the center line, and the gear (211) is distributed between the two fixed plates (210) and meshes with the tooth groove (209); The rotating shaft (212) is fixed to the middle of the gear (211) and is rotatably connected to the two fixed plates (210), and one side of the rotating shaft (212) passes through the outside of the fixed plates (210) and is fixedly connected to the hand wheel (213); The U-shaped lifting arm (208) is raised and lowered by rotating the hand wheel (213), thereby achieving synchronous lifting of the two lifting platforms (203).

5. A cutting device for a plastic pipe production line according to claim 4, characterized in that: The adjustment unit further comprises a through hole (214), a bolt hole (215), and a locking bolt (216); The through hole (214) is opened on the side of the hand wheel (213) and penetrates to the other side of the hand wheel (213), and a plurality of through holes (214) are provided and are evenly distributed in a ring shape; The bolt hole (215) is formed on a side of a fixing plate (210) close to the hand wheel (213) and is aligned with a through hole (214); The locking bolt (216) passes through the through hole (214) and is threadedly connected to the bolt hole (215) to achieve rotation locking of the hand wheel (213).