Magnetic separation device

By designing a magnetic separation device including a processing box, a turning component, a magnetic box, a heating box and a return component, the problem of difficult separation of iron components after scrap tires is crushed is solved, and efficient separation of iron components and the improvement of processing efficiency is achieved.

CN223030139UActive Publication Date: 2025-06-27HUBEI ZHONGSHUO ENVIRONMENTAL PROTECTION CO LTD
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Patent Information

Application Number
CN202422233027.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-06-27
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The prior art cannot effectively separate the iron components buried inside the rubber after the waste tire is crushed, resulting in the iron components affecting the processing quality and wasting time in the next process.

Method used

A magnetic separation device is designed, including a processing box, a turning component, a magnetic box, a heating box and a return component. The scrap tires are driven to roll through the material turning assembly. The steel balls in the magnetic box are magnetically charged and mixed with the scrap tires, adsorbing iron components, and transfer the steel balls to the heating box through the material return assembly for demagnetization, and finally the iron components and the steel balls are separated and collected.

Benefits of technology

It effectively improves the separation effect of iron components, improves the processing efficiency, and improves the processing quality of the next process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tire processing, in particular to a magnetic separation device which comprises a processing box, material conveying assemblies which are arranged on the two sides of the processing box and are communicated with each other, and a material returning assembly arranged on the back face of the processing box. According to the magnetic separation device, crushed waste tires are put into the treatment box, the overturning assembly drives the waste tires to roll over, steel balls in the magnetizing box can be put into the treatment box to roll over along with the waste tires after being magnetized, iron components can be adsorbed, and the overturning assembly falls under the cooperation of a baffle; the return assembly conveys the steel balls into the heating box for demagnetization, so that the iron components are separated from the steel balls, the separated steel balls and the iron components fall, the steel balls can be guided to enter the guide pipe under the arc-shaped steel column, penetrate through the water tank to be cooled and enter the magnetizing box to be circulated, and the iron components fall into the distribution box to be collected, so that the iron component separation effect can be improved; and meanwhile, the treatment efficiency and the machining quality of the next procedure can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tire processing, in particular to a magnetic separation device. Background Art

[0002] At present, the treatment of waste tires will first separate the internal steel wire or the iron components that are easier to separate, and then crush and pulverize the tires. The processed waste tires are pulverized very finely, but there are many iron components buried in the rubber that cannot be easily separated. Therefore, in the process of discharging after crushing, magnetic plates will be set on both sides of the discharging to adsorb the iron components during the discharging process. However, only the iron components close to the magnetic plates can be adsorbed. Therefore, some iron components will still be moved to the next process for processing, which will affect the processing quality of the process. At the same time, it may also be separated repeatedly in sequence, which will waste a lot of time in the process, affect the operation of the next process, and reduce the processing efficiency. Utility Model Content

[0003] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a magnetic separation device, comprising a processing box and a feeding assembly located on both sides of the processing box and connected to each other, and a return material assembly on the back of the processing box, a material turning assembly is installed on the inner side of the processing box, and a water tank and three magnetizing boxes are installed on the top, an inlet pipe and a switch valve are installed on one side of the magnetizing box, a heating box connected to the material outlet of the return material assembly is embedded on the top of the water tank, a material distribution box is fixed at the bottom of the heating box, a plurality of arc-shaped steel columns are fixed on the inner side of the material distribution box, three conduits connected to the arc-shaped steel columns are fixed on one side of the material distribution box, and one end of the three conduits are passed through the water tank and extend to the top of the inlet pipe.

[0004] Furthermore, the material turning assembly includes four rotating shafts rotatably connected to the inner side of the processing box, concave rollers are fixed to the outer sides of the rotating shafts, tracks are meshed between the four concave rollers, and a driving device 1 that is transmission-connected to one of the rotating shafts is installed on the top of the processing box.

[0005] Furthermore, a plurality of inclined protrusions are formed on the outer side of the crawler, and a baffle in contact with the upper surface of the protrusions is fixed on the inner side wall of the processing box.

[0006] Furthermore, a sieve plate is fixed on the inner side of the processing box below the crawler belt.

[0007] Furthermore, the return material assembly includes a vertical box located at the back of the processing box and connected to the heating box, a chain transmission device is installed on the inner side of the vertical box, and a driving device 2 is installed on the top to drive the upper shaft end of the chain transmission device to rotate, an auger extending to the interior of the processing box is fixed to the lower shaft end of the chain transmission device, and multiple hoppers are fixed on the transmission chain of the chain transmission device.

[0008] Furthermore, the material feeding assembly includes bases located on both sides of the processing box. A buffer portion is installed on the top of the bases. An upper frame is installed on the buffer portion. A conveying cylinder communicating with the processing box is fixed on the top of the upper frame. An inclined plate is fixed on the frame body of the upper frame, and a vibration motor is installed on the inclined plate.

[0009] Furthermore, the buffer portion includes four vertical rods fixed on the bases and penetrated by the upper frame. Springs are sleeved on the outer sides of the vertical rods and located below the upper frame, and nuts are threadedly connected to the tops and located above the upper frame.

[0010] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0011] In this magnetic separation device, after the shredded waste tires are put into the processing box, the material turning assembly drives the waste tires to roll. After the steel balls in the magnetization box are magnetized, they will be lowered into the processing box and roll with the waste tires together, and can adsorb the iron components. The material turning assembly falls with the cooperation of the baffle, and the material returning assembly transports it to the heating box for demagnetization, so that the iron components are separated from the steel balls. After separation, the steel balls and iron components fall. Under the arc-shaped steel columns, the steel balls will be guided into the conduit, pass through the water tank for cooling and then enter the magnetization box for circulation, while the iron components fall into the material distribution box for collection. Therefore, it can improve the separation effect of iron components, and at the same time improve the processing efficiency and the processing quality of the next process. Description of the Drawings

[0012] Figure 1 is a schematic structural diagram of the present utility model;

[0013] Figure 2 is a sectional view of the connection structure between the processing box and the vertical box of the present utility model;

[0014] Figure 3 is a three-dimensional view of the track connection structure of the present utility model;

[0015] Figure 4 is a three-dimensional view of the connection structure of the heating box of the present utility model;

[0016] Figure 5 of the present utility model Figure 4 is a sectional three-dimensional view of the material distribution box in the present utility model.

[0017] In the figure: 1. processing box; 2. rotating shaft; 3. concave roller; 4. driving device 1; 5. crawler; 6. bump; 8. base; 9. vertical pole; 10. nut; 11. spring; 12. upper frame; 13. inclined plate; 14. vibration motor; 15. conveying cylinder; 16. magnetizing box; 17. switch valve; 18. inlet pipe; 19. vertical box; 20. chain transmission device; 21. driving device 2; 22. hopper; 23. auger; 24. sieve plate; 25. baffle; 26. heating box; 27. material distribution box; 28. conduit; 29. ​​water tank; 30. curved steel column. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figures 1-5 A magnetic separation device in this embodiment includes a processing box 1 and a material feeding assembly connected to and on both sides of the processing box 1, and a material return assembly on the back of the processing box 1. The inner side of the processing box 1 is equipped with a material turning assembly, and the top is equipped with a water tank 29 and three magnetizing boxes 16. The front of the magnetizing box 16 is equipped with a switch valve 17 and the back is equipped with an arc-shaped inlet pipe 18, the pipe mouth of the inlet pipe 18 faces upward, the top of the water tank 29 is fixed with a heating box 26, the bottom of the heating box 16 is conical, and the heating box 2 A distribution box 27 is fixed at the bottom of 6, and the distribution box 27 is located above the water source of the water tank 29. A plurality of arc-shaped steel columns 30 arranged at equal distances are fixed on the inner side of the distribution box 27. Three conduits 28 connected to the arc-shaped steel columns 30 are fixed on the front side of the distribution box 27. The three conduits 28 extend into the water source of the water tank 29, and are penetrated by the water tank 29 and extend to the top of the pipe opening of the inlet pipe 18. An inlet pipe and an outlet pipe are installed on the outer side of the water tank 29, and the inlet pipe and the outlet pipe are connected to the external water source.

[0020] In the above structure, through the cooperation of the feeding component and the turning component, the crushed tires can enter from the left and exit from the right. After the magnetic charging box completes the magnetic charging of the steel balls, the switching valve opens, allowing the steel balls to fall into the turning component of the processing box and roll together. At the same time, it can evenly adsorb the iron components in the tires. When rolling for a period of time, through the turning component, the steel balls adsorbed with iron components can be placed under the bottom of the processing box, and then through the return component, the steel balls are transferred to the heating box. Through heating, the demagnetization of the steel balls is completed, separating the iron components from the steel balls. Then, through the opening and closing at the bottom of the heating box, they are introduced into the feeding box. At this time, the steel balls will be guided to the three conduits through the arc-shaped steel columns. Because there are gaps between the arc-shaped steel columns, the iron components fall to the bottom of the feeding box and are collected through the pipes at the bottom and then into the water tank. Then the steel balls enter the conduits, and the cooling of the steel balls is completed through the water source in the water tank. Then, they are guided to the magnetic charging box through the inlet pipe for magnetic charging, realizing the function of cyclic adsorption. At the same time, the water in the water tank can be made flowing water through the inlet pipe and the outlet pipe, improving the cooling effect.

[0021] As Figure 1 For the direction shown, the feeding component includes upper frames 12 located on the left and right sides of the processing box 1. At the top of the upper frames 12, there are fixed conveying cylinders 15 communicating with the processing box 1. On the frame body of the upper frames 12, there are fixed inclined plates 13. Both inclined plates 13 are inclined downward to the right. On the plate surface of the inclined plates 13, there are installed vibration motors 14. Through the inclined setting of the inclined plates and in cooperation with the vibration of the vibration motors, the gravity can be biased to the lower right, enabling the tires to enter the processing box to complete the feeding operation. At the same time, in cooperation with the turning component, the tires can be guided to the right feeding component, and through the vibration of the vibration motors, the processed tires can be sent away, thereby improving the conveying efficiency.

[0022] Among them, the buffer part includes a base 8 located below the upper frames 12. At the top of the base 8, there are fixed four vertical rods 9 passing through the upper frames 12. On the outer side of the vertical rods 9, there is a spring 11 located below the upper frames 12, and a nut 10 located above the upper frames 12 is threadedly connected to the top. By tightening the nut, the greater the force of the upper frame pressing down on the spring can be, and then through the vibration of the vibration motors, the spring can play a buffering role and also improve the vibration effect.

[0023] As Figures 2-3 As shown, the turning component includes four rotating shafts 2 rotatably connected to the inside of the processing box 1. On the outer side of the rotating shafts 2, there are fixed concave rollers 3. A crawler 5 is engaged between the four concave rollers 3. At the top of the processing box 1, there is installed a driving device 4 drivingly connected to the left end of the top rotating shaft 2. By driving the top rotating shaft to rotate through the driving device 4, the concave rollers follow, thereby being able to drive the crawler to rotate forward or backward, enabling the tires on the crawler to roll. At the same time, when adding steel balls, the steel balls will also roll accordingly, thereby being able to improve the effect of the steel balls adsorbing iron components.

[0024] There are a plurality of convex blocks 6 arranged at equal distances and tilted toward the lower right formed on the outer side of the crawler 5, a baffle 25 in contact with the upper surface of the convex block 6 is fixed on the front side wall of the processing box 1, and a screen plate 24 is fixed on the inner side of the processing box 1 below the crawler 5. When the steel ball is in the process of rolling and adsorption, the steel ball will also be located in the gap between the two convex blocks during the rolling process, and through the forward and reverse rotation of the crawler, the crawler drives the convex block to move to the baffle, the baffle can block the crushed tire, and can make the steel ball move below the baffle, so that the steel ball falls onto the screen plate, when the particles adsorbed by the steel ball are large, they will stay on the screen plate, and the rest will be discharged through the screen plate to the bottom of the processing box for collection.

[0025] like Figure 2 In the direction shown, the material return assembly includes a vertical box 19 located at the back of the processing box 1 and connected to the top of the heating box 26, a chain transmission device 20 is installed on the inner side of the vertical box 19, and a driving device 21 is installed on the top to be connected to the left end of the upper shaft end of the driving chain transmission device 20, and a screw 23 extending to the inside of the processing box 1 is fixed to the left end of the lower shaft end of the chain transmission device 20, and a plurality of hoppers 22 are fixed on the transmission chain of the chain transmission device 20, and a feed hopper is arranged on the back of the vertical box 19. When the steel balls are concentrated at the bottom of the processing box, the driving device 2 drives the chain transmission device to operate, so that the hopper can be driven to move by the chain, and the auger rotates accordingly, so that the steel balls can be transferred to the bottom of the vertical box, and then the steel balls are scooped up and moved to the top through the hopper to be introduced into the heating box, thereby completing the function of material return and realizing automatic circulation operation.

[0026] The working principle of the above embodiment is:

[0027] The crushed tires are introduced into the conveying cylinder on the left side. Then, the vibration motor operates to move the tires into the processing box and onto the track. Next, the driving device 1 drives the track to run, rotating clockwise and counterclockwise reciprocally. Meanwhile, the magnetizing box magnetizes the steel balls, and the switching valve opens to introduce the steel balls into the processing box to mix with the tires. When the track runs reciprocally, the tires and the steel balls can roll together, enabling the steel balls to fully adsorb the iron components. When the track rotates forward, some steel balls will be located between the two bumps. Due to the obstruction of the baffle, the steel balls can fall onto the sieve plate and then to the bottom of the processing box. By rotating counterclockwise, the tires can be exported to the right side and into the right conveying cylinder due to the cooperation of the guide blocks. Then, the driving device 2 drives the chain transmission device to operate, which can drive the auger to rotate, thereby transferring the steel balls to the bottom of the vertical box. At the same time, the hopper will also operate with the chain transmission device, so it can scoop up the steel balls at the bottom of the vertical box and transfer them to the upper part to be introduced into the heating box. The steel balls are demagnetized by heating in the heating box. Then, the steel balls and the iron components under the heating box are guided into the conduit under the action of the arc-shaped steel column. Through contact with the water in the water tank in the conduit, the cooling treatment of the steel balls is completed. Then, they are introduced into the magnetizing box again through the inlet pipe for magnetization treatment. At the same time, the iron components will also fall into the water tank through the material distribution box for storage.

[0028] In summary, it can achieve automatic feeding and improve the mixing effect of tires and steel balls by tumbling, thereby completing the adsorption of iron components. Moreover, it can recycle the steel balls and strip the iron components on the steel balls, so it can effectively improve the separation effect and efficiency.

[0029] The entire working process is completed, and the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0030] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to this process, method, article or device. Without further limitation, an element defined by the statement "comprising one..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the said element.

[0031] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A magnetic separation device, characterized in that: The invention comprises a processing box (1) and a material conveying assembly which is installed on both sides of the processing box (1) and is connected to each other, and a material return assembly on the back of the processing box (1); a material turning assembly is installed on the inner side of the processing box (1), and a water tank (29) and three magnetizing boxes (16) are installed on the top; an inlet pipe (18) and a switch valve (17) are installed on one side of the magnetizing box (16); a heating box (26) which is connected to the material outlet of the material return assembly is embedded on the top of the water tank (29); a material distribution box (27) is fixed on the bottom of the heating box (26); a plurality of arc-shaped steel columns (30) are fixed on the inner side of the material distribution box (27); three conduits (28) which are connected to the arc-shaped steel columns (30) are fixed on one side of the material distribution box (27); one end of the three conduits (28) penetrates the water tank (29) and extends to the top of the inlet pipe (18).

2. A magnetic separation device according to claim 1, characterized in that: The material turning assembly comprises four rotating shafts (2) rotatably connected to the inner side of a processing box (1), a concave roller (3) is fixed to the outer side of the rotating shaft (2), a crawler (5) is meshed between the four concave rollers (3), and a driving device (4) drivingly connected to one of the rotating shafts (2) is installed on the top of the processing box (1).

3. A magnetic separation device according to claim 2, characterized in that: A plurality of inclined protrusions (6) are formed on the outer side of the crawler (5), and a baffle (25) in contact with the upper surface of the protrusions (6) is fixed on the inner side wall of the processing box (1).

4. A magnetic separation device according to claim 3, characterized in that: A sieve plate (24) is fixed to the inner side of the processing box (1) below the crawler belt (5).

5. A magnetic separation device according to claim 1, characterized in that: The return material assembly comprises a vertical box (19) located at the back of the processing box (1) and connected to the heating box (26), a chain transmission device (20) is installed on the inner side of the vertical box (19), and a driving device (21) is installed on the top to drive the upper shaft end of the chain transmission device (20) to rotate, a screw dragon (23) extending to the inside of the processing box (1) is fixed to the lower shaft end of the chain transmission device (20), and a plurality of hoppers (22) are fixed on the transmission chain of the chain transmission device (20).

6. A magnetic separation device according to claim 1, characterized in that: The material conveying assembly comprises a base (8) located on both sides of the processing box (1), a buffer portion is installed on the top of the base (8), an upper frame (12) is installed on the buffer portion, a conveying cylinder (15) connected to the processing box (1) is fixed on the top of the upper frame (12), an inclined plate (13) is fixed on the frame body of the upper frame (12), and a vibration motor (14) is installed on the inclined plate (13).

7. A magnetic separation device according to claim 6, characterized in that: The buffer part comprises four vertical rods (9) fixed on the base (8) and penetrating the upper frame (12); the outer side of the vertical rods (9) is sleeved with a spring (11) located below the upper frame (12), and the top is threadedly connected with a nut (10) located above the upper frame (12).