Punching and foaming integrated device for polyurethane thermal insulation pipe
By designing an integrated device for drilling and foaming of polyurethane insulation pipes, the problems of management difficulty and low production efficiency caused by the separation of drilling and foaming in the prior art are solved, and efficient and automated production of polyurethane insulation pipes are realized.
Patent Information
- Application Number
- CN202422195605.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-09
AI Technical Summary
In the prior art, the drilling and foaming of polyurethane foam insulation pipes are usually operated separately on two different equipment, increasing the difficulty of management and coordination of operators and reducing production efficiency.
A polyurethane insulation pipe drilling and foaming integrated device is designed. Through the combination of support frame, motor, screw, guide rod, sliding seat, electric telescopic rod, drill bit and injection head, the integrated operation of drilling and foaming is achieved.
The hole punching and foaming process of polyurethane insulation pipes is automated, which improves production efficiency, reduces the complexity and labor intensity of manual operation, and ensures the stability of the insulation pipes.
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Figure CN223030197U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyurethane insulating pipes, in particular to a punching and foaming integrated device for polyurethane insulating pipes. Background Technique
[0002] The polyurethane foam insulating pipe is made by chemical reaction foaming with high-functional polyether polyol combination material and polymethylene polyphenyl polyisocyanate as raw materials. During the production process, the inner pipe needs to be inserted into the outer protective pipe, and the two are kept coaxial by the bracket between them, and then the punching and foaming work is carried out.
[0003] In the prior art, the punching and foaming of polyurethane foam insulating pipes are usually separately operated on two different devices. The operator needs to switch between multiple steps and devices, which increases the difficulty of management and coordination and reduces the production efficiency. Content of the Utility Model
[0004] The purpose of the utility model is to solve the problem that in the prior art, the punching and foaming of polyurethane foam insulating pipes are usually separately operated on two different devices. The operator needs to switch between multiple steps and devices, which increases the difficulty of management and coordination and reduces the production efficiency, and a punching and foaming integrated device for polyurethane insulating pipes is proposed.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a punching and foaming integrated device for polyurethane insulating pipes, including: a support frame, a sliding groove is opened at the top of the support frame, a first motor is fixedly connected to the front surface of the support frame, the output end of the first motor movably penetrates through the front surface of the support frame and extends into the sliding groove, a lead screw is fixedly connected to the output end of the first motor, a sliding seat is connected to the outer surface of the lead screw, a first electric telescopic rod is fixedly connected to the top of the sliding seat near the rear side, a second electric telescopic rod is fixedly connected to the top of the sliding seat near the front side, the driving ends of the first electric telescopic rod and the second electric telescopic rod both movably penetrate through the top of the sliding seat, a second motor is fixedly connected to the driving end of the first electric telescopic rod, a drill bit is fixedly connected to the output end of the second motor, and an injection head is fixedly connected to the driving end of the second electric telescopic rod.
[0006] Preferably, an injection pipe is fixedly connected to the front surface of the injection head, and the rear end surface of the lead screw is rotatably connected to one inner wall of the sliding groove.
[0007] Preferably, a guide rod is fixedly connected to the inner surface of the sliding groove, and the outer surface of the guide rod movably penetrates through the inner surface of the sliding seat.
[0008] Preferably, a base is fixedly connected to the bottom of the support frame, and support plates are symmetrically and fixedly connected to the top of the base.
[0009] Preferably, first electric push rods are fixedly connected to the outer surfaces of one sides of the two support plates respectively. The driving ends of the two first electric push rods penetrate through the outer surfaces of the two support plates movably, and connecting rods are fixedly connected to the driving ends of the two first electric push rods.
[0010] Preferably, sealing rings are fixedly connected to the outer surfaces of the two connecting rods respectively, and sealing grooves are formed at one ends of the two sealing rings.
[0011] Preferably, second electric push rods are symmetrically and fixedly connected to the top of the support frame, and the driving ends of the two second electric push rods penetrate through the top of the support frame movably.
[0012] Preferably, upper clamping blocks are fixedly connected to the driving ends of the two second electric push rods respectively, and lower clamping blocks are symmetrically and fixedly connected to the top of the base.
[0013] Preferably, the positions of the two lower clamping blocks are respectively matched with the positions of the two upper clamping blocks, and rubber pads are fixedly connected to the inner surfaces of the two lower clamping blocks and the two upper clamping blocks.
[0014] Preferably, the positions of the two lower clamping blocks are respectively matched with the positions of the sealing rings.
[0015] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:
[0016] 1. In the present utility model, through the combined use of the second electric push rods, upper clamping blocks, lower clamping blocks and rubber pads, the heat preservation pipe can be clamped and fixed, ensuring the stability of the heat preservation pipe during the drilling and foaming processes. Meanwhile, under the cooperation of the first motor, lead screw, guide rod, sliding seat, first electric telescopic rod, second electric telescopic rod, second motor, drill bit, injection head and connecting pipe, the positions of the drill bit and the injection head can be adjusted, facilitating the drilling and foaming work of the heat preservation pipe, thereby realizing the integration of drilling and foaming, improving the production efficiency of the polyurethane heat preservation pipe, and reducing the complexity and labor intensity of manual operation at the same time.
[0017] 2. In the present utility model, through the combined use of the first electric push rods, connecting rods, sealing grooves and two sealing rings, the two ends of the polyurethane heat preservation pipe are sealed and clamped to a certain extent, enabling the foaming agent to expand uniformly inside the pipe, forming a uniform foam structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a perspective view of an integrated device for drilling and foaming a polyurethane heat preservation pipe proposed by the present utility model;
[0019] Figure 2 is a schematic structural diagram of a sealing ring of an integrated device for drilling and foaming a polyurethane heat preservation pipe proposed by the present utility model;
[0020] Figure 3 This is a partial structural schematic diagram of a punching and foaming integrated device for a polyurethane insulation pipe proposed by the present utility model;
[0021] Figure 4 This is a top view of the support frame of a punching and foaming integrated device for a polyurethane insulation pipe proposed by the present utility model;
[0022] Figure 5 This is a bottom view of the support frame of a punching and foaming integrated device for a polyurethane insulation pipe proposed by the present utility model.
[0023] Legend: 1. Base; 2. First electric push rod; 3. Support plate; 4. Support frame; 5. Second electric push rod; 6. Upper clamping block; 7. Lower clamping block; 8. Connecting rod; 9. Sealing ring; 10. Sealing groove; 11. Rubber pad; 12. Sliding seat; 13. First electric telescopic rod; 15. Lead screw; 16. First motor; 17. Guide rod; 18. Sliding groove; 19. Second electric telescopic rod; 20. Injection head; 21. Injection pipe; 22. Drill bit; 23. Second motor. Detailed implementation manners
[0024] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the present utility model will be further described below with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments may be combined with each other.
[0025] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model may be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the limitations of the specific embodiments disclosed in the following specification.
[0026] Embodiment 1, as Figures 1-5As shown in the figure, the present utility model provides a polyurethane insulation pipe punching and foaming integrated device, including: a support frame 4, a sliding groove 18 is provided at the top of the support frame 4, the front surface of the support frame 4 is fixedly connected with a first motor 16, the output end of the first motor 16 movably penetrates through the front surface of the support frame 4 and extends into the sliding groove 18, the output end of the first motor 16 is fixedly connected with a lead screw 15, the outer surface of the lead screw 15 is connected with a sliding seat 12, a first electric telescopic rod 13 is fixedly connected to the top of the sliding seat 12 near the rear side, a second electric telescopic rod 19 is fixedly connected to the top of the sliding seat 12 near the front side, the driving ends of the first electric telescopic rod 13 and the second electric telescopic rod 19 both movably penetrate through the top of the sliding seat 12, the driving end of the first electric telescopic rod 13 is fixedly connected with a second motor 23, the output end of the second motor 23 is fixedly connected with a drill bit 22, the driving end of the second electric telescopic rod 19 is fixedly connected with an injection head 20, an injection pipe 21 is fixedly connected to the front surface of the injection head 20, the rear end surface of the lead screw 15 is rotatably connected to one inner wall of the sliding groove 18, a guide rod 17 is fixedly connected to the inner surface of the sliding groove 18, the outer surface of the guide rod 17 movably penetrates through the inner surface of the sliding seat 12, the bottom of the support frame 4 is fixedly connected with a base 1, two support plates 3 are symmetrically fixedly connected to the top of the base 1, two second electric push rods 5 are symmetrically fixedly connected to the top of the support frame 4, the driving ends of the two second electric push rods 5 both movably penetrate through the top of the support frame 4, the driving ends of the two second electric push rods 5 are both fixedly connected with upper clamping blocks 6, two lower clamping blocks 7 are symmetrically fixedly connected to the top of the base 1, the positions of the two lower clamping blocks 7 respectively cooperate with the positions of the two upper clamping blocks 6, rubber pads 11 are fixedly connected to the inner surfaces of the two lower clamping blocks 7 and the two upper clamping blocks 6, and the positions of the two lower clamping blocks 7 respectively cooperate with the position of a sealing ring 9.
[0027] The effect achieved by the entire Example 1 is that when perforating and foaming a polyurethane insulation pipe, the polyurethane insulation pipe is placed on two lower clamping blocks 7, and then two second electric push rods 5 are started, and their driving ends move downward, thereby driving two upper clamping blocks 6 to move downward. Therefore, when the two lower clamping blocks 7 and the two upper clamping blocks 6 are used in cooperation, the polyurethane insulation pipe is clamped and fixed, and under the action of a plurality of rubber pads 11, the fixing effect on the polyurethane insulation pipe can be improved, ensuring the stability of the insulation pipe during the perforating and foaming processes. When the polyurethane insulation pipe is fixed, by starting the first motor 16, the lead screw 15 is driven to rotate, and under the action of the guide rod 17, the sliding seat 12 moves linearly along the lead screw 15 and the guide rod 17, thereby driving the drill bit 22 to move above the polyurethane insulation pipe. Then, the first electric telescopic rod 13 is started to drive the drill bit 22 to move downward. At the same time, the second motor 23 is started to rotate the drill bit 22 to perform the perforating work on the polyurethane insulation pipe. After the perforating is completed, the drill bit 22 is reset, and then the first motor 16 is started to adjust the position of the sliding seat 12, and the injection head 20 is moved above the perforating position. Then, the second electric telescopic rod 19 is started to insert the injection head 20 into the hole, and the injection pipe 21 is connected to an external foaming machine, so that the foaming agent is injected into the polyurethane insulation pipe through the start of the external foaming machine to perform the foaming work, thereby realizing the integration of perforating and foaming, improving the production efficiency of the polyurethane insulation pipe, and at the same time reducing the complexity and labor intensity of manual operation.
[0028] Example 2, as Figures 1-5 shown, on one outer surface of each of the two support plates 3, a first electric push rod 2 is fixedly connected. The driving ends of the two first electric push rods 2 respectively penetrate through the outer surfaces of the two support plates 3. The driving ends of the two first electric push rods 2 are both fixedly connected with a connecting rod 8. On the outer surface of each of the two connecting rods 8, a sealing ring 9 is fixedly connected. A sealing groove 10 is opened at one end of each of the two sealing rings 9.
[0029] The effect achieved by the entire Example 2 is that before drilling, two first electric push rods 2 can be started to drive the two connecting rods 8 to move, so that the two sealing rings 9 seal and clamp the two ends of the polyurethane insulation pipe, and the sealing groove 10 cooperates with the outer pipe of the polyurethane insulation pipe to further enhance the sealing effect, enabling the foaming agent to uniformly expand inside the pipe and form a uniform foam structure.
[0030] Working principle: When perforating and foaming a polyurethane insulation pipe, place the polyurethane insulation pipe on two lower clamping blocks 7, and then start two second electric push rods 5 to make their driving ends move downward, thereby driving two upper clamping blocks 6 to move downward. Therefore, when the two lower clamping blocks 7 and the two upper clamping blocks 6 are used in cooperation, the polyurethane insulation pipe is clamped and fixed. Under the action of multiple rubber pads 11, the fixing effect of the polyurethane insulation pipe can be improved, ensuring the stability of the insulation pipe during the perforating and foaming process. After the polyurethane insulation pipe is fixed, start two first electric push rods 2 to drive two connecting rods 8 to move, so that two sealing rings 9 seal the two ends of the polyurethane insulation pipe. Start the first motor 16 to drive the lead screw 15 to rotate, and under the action of the guide rod 17, the sliding seat 12 moves linearly along the lead screw 15 and the guide rod 17, thereby driving the drill bit 22 to move above the polyurethane insulation pipe. Then start the first electric telescopic rod 13 to drive the drill bit 22 to move downward. At the same time, start the second motor 23 to make the drill bit 22 rotate to perforate the polyurethane insulation pipe. After the perforating is completed, reset the drill bit 22, and then start the first motor 16 to adjust the position of the sliding seat 12 to move the injection head 20 above the perforating position. Then start the second electric telescopic rod 19 to insert the injection head 20 into the hole, and the injection pipe 21 is connected to an external foaming machine. Thus, by starting the external foaming machine, foaming agent is injected into the polyurethane insulation pipe for foaming. By blocking both ends of the pipe, the foaming agent can expand uniformly inside the pipe to form a uniform foam structure, thereby realizing the integration of perforating and foaming, improving the production efficiency of the polyurethane insulation pipe, and at the same time reducing the complexity and labor intensity of manual operation.
[0031] The wiring diagrams of the first electric push rod 2, the second electric push rod 5, the first electric telescopic rod 13, the second electric telescopic rod 19, the first motor 16 and the second motor 23 in the present utility model belong to the common knowledge in the art. Their working principles are already known technologies, and their models are selected according to actual use. Therefore, the control methods and wiring arrangements of the first electric push rod 2, the second electric push rod 5, the first electric telescopic rod 13, the second electric telescopic rod 19, the first motor 16 and the second motor 23 will not be explained in detail.
[0032] The above is only a preferred embodiment of the present utility model, and does not limit the present utility model in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical content of the technical solution of the present utility model, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model still belong to the protection scope of the technical solution of the present utility model.
Claims
1. A polyurethane thermal insulation pipe punching and foaming integrated device, characterized in that: include: A support frame (4), wherein a sliding groove (18) is provided at the top of the support frame (4), a first motor (16) is fixedly connected to the front surface of the support frame (4), an output end of the first motor (16) movably penetrates the front surface of the support frame (4) and extends into the sliding groove (18), a screw rod (15) is fixedly connected to the output end of the first motor (16), an outer surface of the screw rod (15) is connected to a sliding seat (12), a first electric telescopic rod (13) is fixedly connected to the top of the sliding seat (12) near the rear side, a second electric telescopic rod (19) is fixedly connected to the top of the sliding seat (12) near the front side, driving ends of the first electric telescopic rod (13) and the second electric telescopic rod (19) are both movably penetrated with the top of the sliding seat (12), a second motor (23) is fixedly connected to the driving end of the first electric telescopic rod (13), a drill bit (22) is fixedly connected to the output end of the second motor (23), and an injection head (20) is fixedly connected to the driving end of the second electric telescopic rod (19).
2. The integrated punching and foaming device for polyurethane thermal insulation pipe according to claim 1 is characterized in that: The front surface of the injection head (20) is fixedly connected to an injection tube (21), and the rear end surface of the screw rod (15) is rotatably connected to an inner wall of one side of the sliding groove (18).
3. The integrated punching and foaming device for polyurethane thermal insulation pipe according to claim 2 is characterized in that: The inner surface of the sliding groove (18) is fixedly connected to a guide rod (17), and the outer surface of the guide rod (17) movably penetrates the inner surface of the sliding seat (12).
4. The integrated punching and foaming device for polyurethane thermal insulation pipe according to claim 3 is characterized in that: The bottom of the support frame (4) is fixedly connected to a base (1), and the top of the base (1) is symmetrically fixedly connected to a support plate (3).
5. The integrated punching and foaming device for polyurethane thermal insulation pipe according to claim 4 is characterized in that: The outer surfaces of one side of the two support plates (3) are both fixedly connected to a first electric push rod (2), the driving ends of the two first electric push rods (2) are respectively movably penetrated by the outer surfaces of the two support plates (3), and the driving ends of the two first electric push rods (2) are both fixedly connected to a connecting rod (8).
6. The integrated punching and foaming device for polyurethane thermal insulation pipe according to claim 5, characterized in that: The outer surfaces of the two connecting rods (8) are fixedly connected to sealing rings (9), and one end of the two sealing rings (9) is provided with a sealing groove (10).
7. The integrated perforating and foaming device for polyurethane thermal insulation pipe according to claim 6, characterized in that: The top of the support frame (4) is symmetrically and fixedly connected with second electric push rods (5), and the driving ends of the two second electric push rods (5) are movably connected to the top of the support frame (4).
8. The integrated punching and foaming device for polyurethane thermal insulation pipe according to claim 7, characterized in that: The driving ends of the two second electric push rods (5) are both fixedly connected to an upper clamping block (6), and the top of the base (1) is symmetrically fixedly connected to a lower clamping block (7).
9. The integrated device for punching and foaming a polyurethane thermal insulation pipe according to claim 8, characterized in that: The positions of the two lower clamping blocks (7) respectively match the positions of the two upper clamping blocks (6), and the inner surfaces of the two lower clamping blocks (7) and the two upper clamping blocks (6) are fixedly connected with rubber pads (11).
10. The integrated punching and foaming device for polyurethane thermal insulation pipe according to claim 9, characterized in that: The positions of the two lower clamping blocks (7) respectively match the positions of the sealing rings (9).