Shower head shell mold
By designing a shower shell mold including cylinders, hydraulic motors and automated demolding mechanisms, the problem that the force cannot be accurately controlled during the demolding process of existing molds is solved, and the rapid and accurate demolding of the product and the improvement of working efficiency are achieved.
Patent Information
- Application Number
- CN202421950306.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-13
AI Technical Summary
During the demolding process of existing shower shell molds, manual operation results in the inability to accurately control the force, which easily leads to product damage and reduces work efficiency.
A shower shell mold including a bottom plate, a bottom mold and a top mold is designed. The cylinder drives the push plate, and the hydraulic motor drives the gears and threaded cores to achieve accurate movement of the mold core, and combines the lifting base and the thimble to achieve rapid mold release.
Through the automated demolding process, rapid and accurate demolding of the product is achieved, product damage is avoided, work efficiency is improved, and the structural strength of the mold is enhanced.
Smart Images

Figure CN223030237U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molds, in particular to a shower head shell mold. Background Technique
[0002] A shower head is a common bathroom device, usually installed at the water outlet of a shower nozzle, used to disperse the water flow into fine water droplets and spray them out in a uniform and comfortable manner, allowing people to enjoy the gentle and sufficient water flow during showering. When casting and producing a shower head, a mold is required to shape the metal material, and this process is called die casting.
[0003] After retrieval, the Chinese patent publication number is: CN217226503U, which discloses a core-pulling mold for a shower head plastic shell, including a fixed mold, a movable mold, a first inclined core-pulling mechanism and a positive core-pulling mechanism. When the fixed mold and the movable mold are clamped, a cavity can be formed by enclosing. The first inclined core-pulling mechanism and the positive core-pulling mechanism are both arranged at the upper end of the movable mold. One end of the first inclined core-pulling mechanism and the positive core-pulling mechanism close to the center of the movable mold are respectively connected with a first mold core and a fourth mold core. When the fixed mold and the movable mold are clamped, the first mold core and the fourth mold core extend into the cavity, and the end faces of the first mold core and the fourth mold core close to the center of the movable mold are mutually attached. The first mold core and the fourth mold core are respectively used for forming a water outlet cavity and a water inlet channel. When the fixed mold and the movable mold are separated, the first inclined core-pulling mechanism and the positive core-pulling mechanism are used to respectively drive the first mold core and the fourth mold core to approach or move away from the center of the movable mold. This application has the effect of simplifying the injection molding steps of the shower head shell. However, in actual use, this mold requires operators to manually demold, and the demolding force cannot be accurately controlled, resulting in product damage and reducing work efficiency. Therefore, a shower head shell mold is proposed to solve the above problems. Summary of the Utility Model
[0004] In order to make up for the above deficiencies, the utility model provides a shower head shell mold, aiming to improve the problem that the manual demolding force in the prior art cannot be accurately controlled, resulting in easy damage to products.
[0005] To achieve the above object, the utility model adopts the following technical solutions: A shower head housing mold, including a bottom plate, a bottom mold and a top mold. The bottom mold is installed on the top of the bottom plate. A mold core is arranged on the top of the bottom mold. A casting port is opened on the top of the top mold. A runner is opened on the bottom of the top mold. A cylinder is installed on the right side of the top mold. One end of the cylinder penetrates through the right side of the top mold and is installed with a push plate. A hydraulic motor is installed at the bottom right of the top mold. The output end of the hydraulic motor penetrates through the right side of the top mold and is installed with a gear. The outer wall of the gear is meshed with a threaded core. A lifting base is arranged on the top of the bottom plate. Studs are threadedly connected to the four corners at the bottom of the lifting base. The top ends of the studs are installed at the bottom of the bottom mold. Multiple ejector pins are fixedly connected to the top of the lifting base. A return spring is arranged inside the bottom mold. A liquid level control push block is arranged on the left side of the bottom mold.
[0006] Through the above technical solutions: By the telescopic action of the cylinder to push the push plate, the hydraulic motor drives the gear to drive the threaded core to rotate, so that it is screwed out from the formed product, realizing the demolding of the threaded part. When the mold is opened to a certain extent, the ejector pins are used to eject some positions of the shower head, realizing the rapid demolding of the product.
[0007] As a further description of the above technical solutions:
[0008] A plurality of positioning plates are fixedly connected to the front and rear sides of the top mold. A sliding groove is opened on the far side of each of the plurality of positioning plates. A fixing column is slidably connected to the inner side of each of the plurality of sliding grooves. The adjacent ends of the plurality of fixing columns are fixedly connected to the front and rear sides of the bottom mold. The far ends of the plurality of fixing columns are threadedly connected with reinforcing bolts. Bolts I are threadedly connected to the far sides of the plurality of positioning plates. The adjacent ends of the plurality of bolts I penetrate through the far sides of the positioning plates and are threadedly connected to the front and rear sides of the top mold.
[0009] Through the above technical solutions: By connecting the top mold with the positioning plates, and at the same time, the fixing columns between the positioning plates and the bottom mold are slidably installed. When the top mold and the bottom mold are separated and combined, the positioning plates can be used to cooperate with the fixing columns to fully limit the position between the two of them, so as to avoid the occurrence of misalignment.
[0010] As a further description of the above technical solutions:
[0011] A plurality of first screw holes are opened at the bottom of the bottom plate. Fixing bolts I are threadedly connected to the inside of the plurality of first screw holes.
[0012] Through the above technical solutions: The bottom plate and the bottom mold are fixedly connected by the fixing bolts I cooperating with the first screw holes, ensuring the firmness of the whole mold.
[0013] As a further description of the above technical solution:
[0014] The tops of multiple said first fixing bolts are all threadedly connected to the bottom of the bottom mold, and the diameter of the first fixing bolt is adapted to the inner diameter of the first screw hole.
[0015] Through the above technical solution:
[0016] As a further description of the above technical solution:
[0017] Screw holes two are provided at the four corners of the top of the top mold, and multiple said second fixing bolts are threadedly connected inside the multiple screw holes two.
[0018] Through the above technical solution: The top mold is formed by splicing multiple modules, and the modules are connected and fixed through the second fixing bolts cooperating with the screw holes two, improving the integrity of the top mold.
[0019] As a further description of the above technical solution:
[0020] The bottom of the casting gate is communicated with the runner, and the bottom of the runner is arranged on the top of the mold core.
[0021] Through the above technical solution: The casting gate is communicated with the runner, and the material is injected through the casting gate, so that the liquid accurately flows into the mold core for shaping.
[0022] As a further description of the above technical solution:
[0023] Limit rods are installed at the four corners of the top of the bottom mold, and the tops of the multiple limit rods are all slidably connected to the inner wall of the top mold.
[0024] Through the above technical solution: The bottom mold and the top mold are connected through the limit rods, so as to cooperate with the positioning plate to ensure the accuracy of the combination between the top mold and the bottom mold.
[0025] As a further description of the above technical solution:
[0026] Support frames are fixedly connected to the right sides of the top mold and the bottom mold, and multiple bolts two are threadedly connected to the right sides of the multiple support frames.
[0027] Through the above technical solution: The support frames are fixed to the right sides of the top mold and the bottom mold through the bolts two, which is convenient to install them on the driving device for subsequent operation and processing.
[0028] The utility model has the following beneficial effects:
[0029] 1. In this utility model, the start of the cylinder drives the push plate to drive the top mold to move up and down, completing the actions of mold opening and closing. The start of the hydraulic motor drives the gear and the threaded core to achieve precise movement of the mold core, enabling the product to be smoothly demolded. At the same time, the start of the lifting base drives multiple ejector pins to move upward, enabling the ejector pins to eject the narrow positions on the product. Finally, after the ejection action is completed, the elastic force of the internal pressure return spring can prompt the push plate and the ejector pins to quickly return to the initial position, so that the product can be demolded more quickly and accurately.
[0030] 2. In this utility model, multiple positioning plates are installed around the top mold. When the top mold is lifted upward, the top mold will drive the positioning plates to move upward. The fixed column slides in the positioning plates, thereby performing precise limit processing on the opening and closing positions of the top mold, greatly improving the structural strength of the mold. Description of the Drawings
[0031] Figure 1 is a three-dimensional view of a shower head housing mold proposed by this utility model;
[0032] Figure 2 is a front view of a shower head housing mold proposed by this utility model;
[0033] Figure 3 is a structural schematic diagram of a shower head housing mold proposed by this utility model;
[0034] Figure 4 is a sectional view of a shower head housing mold proposed by this utility model;
[0035] Figure 5 is an exploded view of a shower head housing mold proposed by this utility model.
[0036] Legend Explanation:
[0037] 1. Bottom plate; 2. Bottom mold; 3. Top mold; 4. Mold core; 5. Casting port; 6. Cylinder; 7. Hydraulic motor; 8. Push plate; 9. Gear; 10. Threaded core; 11. Ejector pin; 12. Runner; 13. Liquid level control push block; 14. Return spring; 15. Limit rod; 16. Lifting base; 17. Positioning plate; 18. Slide groove; 19. Fixed column; 20. Reinforcing bolt; 21. Bolt 1; 22. Screw hole 1; 23. Fixed bolt 1; 24. Fixed bolt 2; 25. Support frame; 26. Bolt 2; 27. Stud; 28. Screw hole 2. Detailed Implementation Manner
[0038] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0039] Referring to Figure 3 、 Figure 4 and Figure 5 , an embodiment provided by the present utility model: a shower head housing mold, including a bottom plate 1, a bottom mold 2 and a top mold 3. The bottom mold 2 is installed on the top of the bottom plate 1. A mold core 4 is arranged on the top of the bottom mold 2. A casting port 5 is opened on the top of the top mold 3. A runner 12 is opened on the bottom of the top mold 3. A cylinder 6 is installed on the right side of the top mold 3. One end of the cylinder 6 penetrates through the right side of the top mold 3 and is installed with a push plate 8. A hydraulic motor 7 is installed at the bottom right of the top mold 3. The output end of the hydraulic motor 7 penetrates through the right side of the top mold 3 and is installed with a gear 9. The outer wall of the gear 9 is meshed with a threaded core 10. A lifting base 16 is arranged on the top of the bottom plate 1. Four corners at the bottom of the lifting base 16 are all threadedly connected with stud bolts 27. The tops of the plurality of stud bolts 27 are installed at the bottom of the bottom mold 2. The top of the lifting base 16 is fixedly connected with a plurality of ejector pins 11. A return spring 14 is arranged inside the bottom mold 2. A liquid level control push block 13 is arranged on the left side of the bottom mold 2. The bottom of the casting port 5 is communicated with the runner 12. The bottom of the runner 12 is arranged on the top of the mold core 4. Four corners at the top of the bottom mold 2 are all installed with limit rods 15. The tops of the plurality of limit rods 15 are all slidably connected to the inner wall of the top mold 3;
[0040] Specifically, a bottom mold 2 is installed on the bottom plate 1. A mold core 4 is provided on the top of the bottom mold 2. The mold core 4 is the core part of the mold, which determines the shape and precision of the shower head shell. The top mold 3 is located above the bottom mold 2, and a casting port 5 is opened at its top for injecting molten plastic and metal materials. At the same time, a runner 12 is designed at the bottom of the top mold 3 to ensure that the materials can flow evenly to all corners of the mold cavity. To realize the automatic opening and closing of the mold, a cylinder 6 is installed on the right side of the top mold 3, and the model of the cylinder 6 is SMC CJ2. The cylinder 6 drives the top mold 3 to move up and down through a push plate 8 to complete the opening and closing actions of the mold. In addition, a hydraulic motor 7 is equipped at the bottom right of the top mold 3, and the model of the hydraulic motor 7 is EPMZR315. Through the cooperation of a gear 9 and a threaded core 10, the precise movement of the mold core 4 is realized to facilitate the smooth demolding of the product. A lifting base 16 is arranged on the bottom plate 1, and a plurality of ejector pins 11 are fixed on the top of the lifting base 16 to eject the product during mold opening, improving production efficiency. After the ejection action is completed, the elastic force of the internal pressure return spring 14 can prompt the push plate 8 and the ejector pins 11 to quickly return to the initial position to prepare for the next injection molding. A liquid level control push block 13 is provided on the left side of the bottom mold 2, which can precisely control the filling amount of the material to avoid the occurrence of overflow or shortage of materials. In addition, limit rods 15 are installed at the four corners of the top of the bottom mold 2 and are slidably connected to the inner wall of the top mold 3 to ensure the precise alignment of the mold during the opening and closing process.
[0041] Referring to Figure 1 , Figure 2 and Figure 5 , fixing plates 17 are fixedly connected to both the front and rear sides of the top mold 3. Chutes 18 are opened on the far sides of the plurality of fixing plates 17. Fixed columns 19 are slidably connected to the inner sides of the plurality of chutes 18. The adjacent ends of the plurality of fixed columns 19 are fixedly connected to the front and rear sides of the bottom mold 2. The far ends of the plurality of fixed columns 19 are threadedly connected with reinforcing bolts 20. Bolts 21 are threadedly connected to the far sides of the plurality of fixing plates 17. The adjacent ends of the plurality of bolts 21 penetrate the far sides of the fixing plates 17 and are threadedly connected to the front and rear sides of the top mold 3.
[0042] Specifically, to ensure the stability and precision of the mold during use, multiple positioning plates 17 are fixedly connected to the front and rear sides of the top mold 3; the positioning plates 17 are evenly distributed around the top mold 3. On the opposite sides of each positioning plate 17, sliding grooves 18 are carefully opened. The sliding grooves 18 are like preset tracks, providing precise guidance for subsequent assembly steps. The inner sides of the sliding grooves 18 are slidably connected to the fixing columns 19; the fixing columns 19 slide up and down within the sliding grooves 18, and at the same time, the fixing columns 19 are fixed to the front and rear sides of the bottom mold 2; this makes the connection between the top mold 3 and the bottom mold 2 more stable, capable of effectively resisting the lateral forces that may occur during production, and preventing the deformation or misalignment of the mold; the fixing columns 19 can be firmly fixed to the positioning plates 17 through the reinforcement bolts 20, greatly improving the structural strength of the mold.
[0043] Referring to Figure 1 、 Figure 4 and Figure 5 As shown in FIGS.
[0044] Specifically, a plurality of first screw holes 22 are evenly distributed at the bottom of the bottom plate 1. The insides of the plurality of first screw holes 22 are threadedly connected with first fixing bolts 23. The tops of the plurality of first fixing bolts 23 are threadedly connected to the bottom of the bottom mold 2. The diameter of the first fixing bolts 23 is adapted to the inner diameter of the first screw holes 22. At the four corners of the top of the top mold 3, a plurality of second screw holes 28 are opened. The insides of the plurality of second screw holes 28 are threadedly connected with second fixing bolts 24. On the right sides of both the top mold 3 and the bottom mold 2, support frames 25 are fixedly connected. On the right sides of the plurality of support frames 25, second bolts 26 are threadedly connected;
[0045] Working principle: First, inject molten plastic and metal materials through the casting port 5, and the materials flow evenly into the mold core 4 through the runner 12; after casting is completed, start the cylinder 6 to drive the top mold 3 to move up and down through the push plate 8 to complete the mold opening and closing actions; start the hydraulic motor 7 to drive the gear 9 and the threaded core 10 to achieve precise movement of the mold core 4, so that the product can be smoothly demolded; at the same time, start the lifting base 16 to drive multiple ejector pins 11 to move upward, so that the ejector pins 11 eject the narrow positions on the product, improving production efficiency; after the ejection action is completed, the elastic force of the internal pressure return spring 14 can prompt the push plate 8 and the ejector pins 11 to quickly return to the initial position to prepare for the next injection molding. A liquid level control push block 13 is provided on the left side of the bottom mold 2, which can accurately control the filling amount of the material to avoid material overflow or shortage. Moreover, multiple positioning plates 17 are fixedly connected to the front and rear sides of the top mold 3, and the positioning plates 17 are evenly distributed around the top mold 3. Install the fixing column 19 in the sliding groove 18 of the positioning plate 17 to make it slide up and down in the sliding groove 18, so that the deformation or misalignment of the mold can be prevented during the production process; the fixing column 19 can be firmly fixed on the positioning plate 17 through the reinforcement bolt 20. When the top mold 3 is lifted upward, the top mold 3 will drive the positioning plate 17 to be lifted upward, and the fixing column 19 slides in the positioning plate 17, thereby performing precise limit processing on the opening and closing positions of the top mold 3, greatly improving the structural strength of the mold.
[0046] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A shower housing mold, comprising a bottom plate (1), a bottom mold (2) and a top mold (3), characterized in that: A bottom mold (2) is installed on the top of the bottom plate (1), a mold core (4) is arranged on the top of the bottom mold (2), a casting port (5) is provided on the top of the top mold (3), a flow channel (12) is provided on the bottom of the top mold (3), a cylinder (6) is installed on the right side of the top mold (3), one end of the cylinder (6) passes through the right side of the top mold (3) and is installed with a push plate (8), a hydraulic motor (7) is installed on the bottom of the right side of the top mold (3), the output end of the hydraulic motor (7) passes through the right side of the top mold (3) and is installed with a gear (9), the outer wall of the gear (9) is meshingly connected with a threaded core (10), a lifting base (16) is arranged on the top of the bottom plate (1), studs (27) are threadedly connected at the four corners of the bottom of the lifting base (16), the top ends of the plurality of studs (27) are mounted on the bottom of the bottom mold (2), the top of the lifting base (16) is fixedly connected with a plurality of ejector pins (11), a return spring (14) is arranged inside the bottom mold (2), and a liquid level control push block (13) is arranged on the left side of the bottom mold (2).
2. A shower housing mold according to claim 1, characterized in that: The front and rear sides of the top mold (3) are fixedly connected with a plurality of positioning plates (17), the sides away from the plurality of positioning plates (17) are provided with sliding grooves (18), the inner sides of the plurality of sliding grooves (18) are slidably connected with fixing columns (19), the adjacent ends of the plurality of fixing columns (19) are fixedly connected to the front and rear sides of the bottom mold (2), the ends away from the plurality of fixing columns (19) are threadedly connected with reinforcing bolts (20), the sides away from the plurality of positioning plates (17) are threadedly connected with bolts 1 (21), and the adjacent ends of the plurality of bolts 1 (21) penetrate the sides away from the positioning plates (17) and are threadedly connected to the front and rear sides of the top mold (3).
3. The shower housing mold according to claim 1, characterized in that: The bottom of the base plate (1) is provided with a plurality of screw holes (22), and the interiors of the plurality of screw holes (22) are all threadedly connected with fixing bolts (23).
4. A shower housing mold according to claim 3, characterized in that: The top ends of the plurality of fixing bolts (23) are all threadedly connected to the bottom of the bottom mold (2), and the diameter of the fixing bolt (23) is matched to the inner diameter of the screw hole (22).
5. The shower housing mold according to claim 1, characterized in that: The top four corners of the top mold (3) are each provided with a screw hole (28), and the interiors of the plurality of screw holes (28) are each threadedly connected with a fixing bolt (24).
6. The shower housing mold according to claim 1, characterized in that: The bottom of the casting port (5) is connected to the flow channel (12), and the bottom of the flow channel (12) is arranged on the top of the mold core (4).
7. The shower housing mold according to claim 1, characterized in that: Limiting rods (15) are installed at the four corners of the top of the bottom mold (2), and the top ends of the plurality of limiting rods (15) are slidably connected to the inner wall of the top mold (3).
8. The shower housing mold according to claim 1, characterized in that: The right sides of the top mold (3) and the bottom mold (2) are fixedly connected to a support frame (25), and the right sides of a plurality of support frames (25) are threadedly connected to bolts 2 (26).
Citation Information
Patent Citations
Core-pulling mold for plastic shell of shower head
CN217226503U