Universal mold for brake pad backboard sample

By designing a universal mold for brake pad back panel samples, using crossbars, brackets, pulleys, chutes and electric push rods, the problem of weak mold stability is solved, and the stable engagement, installation and disassembly and ejection functions are achieved, extending the service life of the mold and improving flexibility.

CN223030460UActive Publication Date: 2025-06-27SHANDONG DOUBLE LINK BRAKE MATERIAL
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Patent Information

Application Number
CN202420735457.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2025-06-27
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

After a long time of use, the upper mold seat and the lower mold seat cannot be fully engaged, resulting in poor stability of the mold and short service life.

Method used

A universal mold for brake pad back panel samples was designed. By setting up cross bars, brackets, pulleys, slide chutes and electric push rods, the stable engagement and balance between the upper mold seat and the lower mold seat are achieved, and the installation, disassembly and ejection functions of the mold are realized through the electric push rods and sliding structures.

Benefits of technology

It effectively improves the stability and service life of the mold, realizes the installation, disassembly and ejection functions, and improves the flexibility and utilization rate of the mold.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223030460U_ABST
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Abstract

The utility model discloses a brake pad back plate sample universal mold which comprises a lower mold base, supporting columns are fixedly connected to the four corners of the top end of the lower mold base, an upper mold base is fixedly connected to the top ends of the supporting columns, a base is fixedly connected to the top end of the lower mold base, a platform is arranged above the base, and the upper mold base is fixedly connected to the platform. A cross rod is arranged between the supporting columns, a bottom plate is arranged at the bottom end of the cross rod, bottom columns are fixedly connected to the four corners of the outer portion of the base, and the bottom ends of the bottom columns are fixedly connected with the top end of the lower die base. According to the universal mold for the brake pad backboard sample, through the arrangement of the cross rod, the support, the pulleys, the sliding grooves and the first electric push rod, the stabilizing function is achieved, the balance stability performance of the mold is greatly improved, the service life of the mold is prolonged, and the problems that the mold is poor in stability and poor in stability are solved. And after long-time use, the upper die holder and the lower die holder cannot be completely engaged for manufacturing, so that the service life of the die is greatly shortened.
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Description

Technical Field

[0001] The utility model relates to the technical field of brake pad molds, in particular to a general mold for brake pad backplate samples. Background Technique

[0002] The brake pad is the most critical safety part in the vehicle braking system. The brake pad plays a decisive role in the quality of all braking effects. Generally, the brake pad is composed of a steel plate, an adhesive heat insulation layer and a friction block. The steel plate needs to be painted to prevent rust. The friction block is composed of a friction material and an adhesive. When braking, it is squeezed against the brake disc to generate friction, so as to achieve the purpose of vehicle deceleration and braking. With the continuous improvement of the living standards of human beings, the demand for automobiles gradually increases, and the demand for brake pads also increases accordingly. The brake pads are mass-produced through molds. At present, the stability of the molds themselves is not strong. After long-term use, the upper die base and the lower die base cannot be fully meshed for manufacturing, which greatly reduces the service life of the molds. It is possible to enhance the stability and balance of the molds themselves to ensure that the brake pads can be continuously manufactured in a balanced and stable manner, improve the utilization rate of the molds, and it is impossible to install and disassemble the samples of the molds and replace them. It is possible to add the installation and disassembly function to improve the flexibility and diversity of the brake pad molds. It is impossible to eject the manufactured molds upward, which is inconvenient for taking. It is possible to add an ejection function to quickly eject the manufactured molds upward for easy taking. Content of the Utility Model

[0003] The purpose of the utility model is to provide a general mold for brake pad backplate samples to solve the problems that the stability of the mold itself is not strong, and after long-term use, the upper die base and the lower die base cannot be fully meshed for manufacturing, which greatly reduces the service life of the mold as mentioned in the above background technique.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A general mold for brake pad backplate samples, including a lower die base. Four corners at the top of the lower die base are fixedly connected with support columns. The top ends of the support columns are fixedly connected with an upper die base. A base is fixedly connected to the top of the lower die base. A platform is arranged above the base. A cross bar is arranged between the support columns. A bottom plate is arranged at the bottom end of the cross bar.

[0005] Four corners at the outside of the base are fixedly connected with bottom columns. The bottom ends of the bottom columns are fixedly connected with the top of the lower die base. The top ends of the bottom columns are fixedly connected with brackets. The two sides of the cross bar horizontally penetrate through the top ends of the brackets. Two groups of pulleys are fixedly connected to the front and rear ends on both sides of the cross bar. Multiple groups of sliding grooves are vertically arranged inside the brackets. The pulleys and the sliding grooves correspond one by one, and the pulleys and the sliding grooves form a sliding connection.

[0006] Preferably, two groups of first electric push rods are fixedly connected to the bottom end of the upper die base. The bottom end of the first electric push rod is fixedly connected to the top end of the cross bar. Notch openings are provided on both sides of the bracket.

[0007] Preferably, connecting rods are fixedly connected to both sides of the top end of the bottom plate. A fixed collar is fixedly connected between the connecting rods. The fixed collar is circular in shape. Two groups of fixed plates are fixedly connected to the top end of the fixed collar. A fixing bolt is arranged through between the fixed plates. A pull ring is fixedly connected to one side of the fixing bolt. The other side of the fixing bolt is movably connected to a limit nut. The inner part of the fixed collar is meshed and connected with the outer part of the cross bar.

[0008] Preferably, internal threads are transversely arranged on the inner wall of the fixed plate. The threads on the outside of the fixing bolt are in conformity with the internal threads.

[0009] Preferably, two groups of second electric push rods are fixedly connected to the bottom end of the platform. The bottom end of the second electric push rod is fixedly connected to the top end inside the base. Slide rails are vertically arranged at the four corners inside the base. Slide plates are fixedly connected to the four corners outside the platform. A sliding connection is formed between the slide plate and the slide rail.

[0010] Preferably, a forming groove is arranged at the top end of the platform. A forming block is fixedly connected to the bottom end of the bottom plate. The forming grooves and the forming blocks are in one-to-one correspondence.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: This general mold for brake pad back plates not only realizes the stable function, the installation and disassembly function, but also realizes the ejection function;

[0012] (1) By providing a cross bar, a bracket, pulleys, a chute and a first electric push rod, when in use, start two groups of first electric push rods. The first electric push rod drives the cross bar at the bottom to move quickly downward. A general brake pad is made through the forming block and the forming groove. The cross bar passes through both sides of the bracket. The sliding relationship between multiple groups of pulleys and the chute is utilized to improve the stability and balance when the cross bar moves, avoiding tilting and collapsing during the movement of the cross bar, effectively preventing misalignment of the upper die base and the lower die base after long-term use, realizing the stable function, greatly enhancing the balance and stability performance of the mold itself, and prolonging the service life of the mold;

[0013] (2) By setting up a connecting rod, a fixed collar, a fixing plate, a fixing bolt and a pull ring, when in use, the cross bar is meshed and placed inside the fixed collar. After rotating the pull ring, the fixing bolt at the rear end of the pull ring moves towards the inside of the two fixing plates. At the same time, a limit nut is used to fix the position of the fixing bolt to prevent the two fixing plates from falling off to both sides, strengthening the firmness of the bottom plate, facilitating the installation and disassembly of the bottom plate, and at the same time, the appearance of the brake pads can be replaced, realizing the installation and disassembly function, improving the flexibility of the mold and the utilization rate of the mold;

[0014] (3) By setting up a platform, a second electric push rod, a base, a slide rail and a sliding plate, when in use, start the second electric push rod, and the platform at the top of the second electric push rod quickly pushes upward to eject the forming groove out of the inside of the base, facilitating the staff to take it. At the same time, the sliding structure between the sliding plates at the four corners outside the platform and the slide rail strengthens the stability and safety during the movement of the platform, preventing the forming groove from slipping to both sides, realizing the ejection function, and quickly ejecting the completed brake pads upward. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a front sectional structure schematic diagram of the present utility model;

[0016] Figure 2 is a top sectional structure schematic diagram of the bracket of the present utility model;

[0017] Figure 3 is a top structure schematic diagram of the fixed collar of the present utility model;

[0018] Figure 4 is a top structure schematic diagram of the platform of the present utility model.

[0019] In the figure: 1, lower die holder; 2, support column; 3, upper die holder; 4, first electric push rod; 5, cross bar; 6, bracket; 7, bottom column; 8, second electric push rod; 9, base; 10, platform; 11, forming block; 12, bottom plate; 13, chute; 14, pulley; 15, fixing plate; 16, fixing bolt; 17, pull ring; 18, connecting rod; 19, fixed collar; 20, sliding plate; 21, forming groove; 22, slide rail. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

[0021] Embodiment 1: Please refer to Figures 1-4, A general mold for brake pad backplate samples, including a lower die base 1. Four corners at the top of the lower die base 1 are fixedly connected with support columns 2. The top of the support columns 2 is fixedly connected with an upper die base 3. The top of the lower die base 1 is fixedly connected with a base 9. Above the base 9 is provided a platform 10. Between the support columns 2 is provided a cross bar 5. At the bottom of the cross bar 5 is provided a bottom plate 12;

[0022] Four corners outside the base 9 are fixedly connected with bottom columns 7. The bottom of the bottom columns 7 is fixedly connected with the top of the lower die base 1. The top of the bottom columns 7 is fixedly connected with a bracket 6. The two sides of the cross bar 5 horizontally penetrate through the top of the bracket 6. At the front and rear of both sides of the cross bar 5 are fixedly connected with two groups of pulleys 14. Inside the bracket 6 are vertically provided multiple groups of sliding grooves 13. The pulleys 14 and the sliding grooves 13 correspond one by one, and the pulleys 14 and the sliding grooves 13 form a sliding connection;

[0023] The bottom of the upper die base 3 is fixedly connected with two groups of first electric push rods 4. The bottom of the first electric push rods 4 is fixedly connected with the top of the cross bar 5. Notches are opened on both sides of the bracket 6;

[0024] Specifically, as Figure 1 and Figure 2 shown, when in use, start the two groups of first electric push rods 4. The first electric push rods 4 drive the cross bar 5 at the bottom to move quickly downward. A general brake pad is made through the forming block 11 and the forming groove 21. The cross bar 5 penetrates through both sides of the bracket 6. Utilize the sliding relationship between multiple groups of pulleys 14 and sliding grooves 13 to improve the stability and balance of the cross bar 5 during movement, avoid tilting and collapsing of the cross bar 5 during movement, effectively prevent misalignment of the upper die base 3 and the lower die base 1 after long-term use, greatly enhance the balance and stability performance of the mold itself, and extend the service life of the mold.

[0025] Embodiment 2: On both sides of the top of the bottom plate 12 are fixedly connected with connecting rods 18. Between the connecting rods 18 is fixedly connected with a fixed collar 19. The fixed collar 19 is circular in shape, and at the top of the fixed collar 19 are fixedly connected with two groups of fixing plates 15. Between the fixing plates 15 is penetrated by a fixing bolt 16. On one side of the fixing bolt 16 is fixedly connected with a pull ring 17. On the other side of the fixing bolt 16 is movably connected with a limit nut. The inside of the fixed collar 19 is meshed with the outside of the cross bar 5;

[0026] The inner wall of the fixing plate 15 is horizontally provided with internal threads. The threads outside the fixing bolt 16 are in conformity with the internal threads;

[0027] Specifically, as Figure 1 and Figure 3As shown in the figure, when in use, the cross bar 5 is meshed and placed inside the fixed collar 19. After rotating the pull ring 17, the fixed bolt 16 at the rear end of the pull ring 17 moves towards the inside of the two sets of fixed plates 15. At the same time, the position of the fixed bolt 16 is fixed with a limit nut to prevent the two sets of fixed plates 15 from falling off to both sides, strengthening the firmness of the bottom plate 12, facilitating the installation and disassembly of the bottom plate 12, and at the same time, the appearance of the brake pads can be replaced, improving the flexibility of the mold and the utilization rate of the mold.

[0028] Embodiment 3: Two sets of second electric push rods 8 are fixedly connected to the bottom end of the platform 10. The bottom ends of the second electric push rods 8 are fixedly connected to the top end inside the base 9. Four vertical slide rails 22 are arranged at the four corners inside the base 9. Four sliding blocks 20 are fixedly connected to the four corners outside the platform 10. A sliding connection is formed between the sliding blocks 20 and the slide rails 22;

[0029] A forming groove 21 is arranged at the top end of the platform 10. A forming block 11 is fixedly connected to the bottom end of the bottom plate 12. The forming grooves 21 and the forming blocks 11 correspond to each other one by one;

[0030] Specifically, as Figure 1 and Figure 4 shown, when in use, start the second electric push rod 8, and the platform 10 at the top end of the second electric push rod 8 quickly moves upward, pushing the forming groove 21 out of the inside of the base 9, which is convenient for the staff to take. At the same time, the sliding structure between the sliding plates 20 at the four corners outside the platform 10 and the slide rails 22 strengthens the stability and safety during the movement of the platform 10, preventing the forming groove 21 from slipping to both sides and quickly pushing the completed brake pads upward.

[0031] Working principle: When the present utility model is in use, the cross bar 5 is meshed and placed inside the fixed collar 19. After rotating the pull ring 17, the fixed bolt 16 at the rear end of the pull ring 17 moves towards the inside of the two sets of fixed plates 15. At the same time, the position of the fixed bolt 16 is fixed with a limit nut. After installing and fixing the bottom plate 12, start the two sets of first electric push rods 4, and the first electric push rods 4 drive the cross bar 5 at the bottom to quickly move downward, and a general brake pad is made through the forming block 11 and the forming groove 21. Start the second electric push rod 8, and the platform 10 at the top end of the second electric push rod 8 quickly moves upward, pushing the forming groove 21 out of the inside of the base 9, which is convenient for the staff to take.

[0032] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.

Claims

1. A universal mold for a brake pad back plate sample, comprising a lower mold base (1), characterized in that: The four corners of the top of the lower die base (1) are fixedly connected to support columns (2), the top of the support columns (2) is fixedly connected to the upper die base (3), the top of the lower die base (1) is fixedly connected to a base (9), a platform (10) is arranged above the base (9), a cross bar (5) is arranged between the support columns (2), and a bottom plate (12) is arranged at the bottom end of the cross bar (5); The four corners of the base (9) are fixedly connected with bottom columns (7), the bottom end of the bottom column (7) is fixedly connected with the top end of the lower mold base (1), the top end of the bottom column (7) is fixedly connected with a bracket (6), the two sides of the cross bar (5) pass through the top end of the bracket (6) in a transverse direction, the front end and the rear end of the two sides of the cross bar (5) are fixedly connected with two groups of pulleys (14), and the inside of the bracket (6) is vertically provided with a plurality of groups of slide grooves (13), the pulleys (14) and the slide grooves (13) correspond to each other one by one, and the pulleys (14) and the slide grooves (13) form a sliding connection.

2. The universal mold for brake pad back plate samples according to claim 1, characterized in that: Two groups of first electric push rods (4) are fixedly connected to the bottom end of the upper die base (3), the bottom end of the first electric push rods (4) is fixedly connected to the top end of the cross bar (5), and notches are provided on both sides of the bracket (6).

3. The universal mold for brake pad back plate samples according to claim 1, characterized in that: Connecting rods (18) are fixedly connected to both sides of the top of the bottom plate (12), and a fixing collar (19) is fixedly connected between the connecting rods (18). The fixing collar (19) is circular in shape, and two groups of fixing plates (15) are fixedly connected to the top of the fixing collar (19). A fixing bolt (16) is provided between the fixing plates (15). A pull ring (17) is fixedly connected to one side of the fixing bolt (16), and a limit nut is movably connected to the other side of the fixing bolt (16). The interior of the fixing collar (19) is meshedly connected to the exterior of the cross bar (5).

4. The universal mold for brake pad back plate samples according to claim 3, characterized in that: The inner wall of the fixing plate (15) is laterally provided with an internal thread, and the external thread of the fixing bolt (16) matches the internal thread.

5. The universal mold for brake pad back plate samples according to claim 1, characterized in that: Two sets of second electric push rods (8) are fixedly connected to the bottom end of the platform (10), the bottom ends of the second electric push rods (8) are fixedly connected to the top end inside the base (9), four corners inside the base (9) are vertically provided with slide rails (22), and four corners outside the platform (10) are fixedly connected with sliding plates (20), and a sliding connection is formed between the sliding plates (20) and the slide rails (22).

6. The universal mold for brake pad back plate samples according to claim 1, characterized in that: The top end of the platform (10) is provided with a forming groove (21), the bottom end of the base plate (12) is fixedly connected with a forming block (11), and the forming groove (21) corresponds to the forming block (11) one by one.