Automatic boxing equipment

By designing a multi-station automatic packing equipment, the first conveying unit, the material separation mechanism, the separator mechanism, the second conveying unit, the box opening mechanism, the handling unit and the first discharge unit are used to solve the problem of low efficiency of bottle handling and the need for shutdown in the prior art, and efficient multi-zone conveying and storage of bottle bodies is achieved, and packaging efficiency is improved.

CN223031370UActive Publication Date: 2025-06-27ZHEJIANG XIAOTENG INTELLIGENCE TECH CO LTD
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Patent Information

Application Number
CN202422103242.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-06-27
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

The existing bottle packing equipment is in a single-station mode, which leads to low efficiency in handling of bottles and requires shutdown for handling, affecting packaging efficiency.

Method used

A multi-station automatic packing equipment is designed, including a first conveying unit, a material separation mechanism, a separator mechanism, a second conveying unit, a box opening mechanism, a handling unit and a first discharge unit. Through the coordinated work of these components, the multi-zone conveying and storage of the bottle body is realized, and the multi-station handling and packing are realized, and the machine is avoided.

Benefits of technology

It realizes efficient multi-zone conveying and storage of the bottle body, improves packaging efficiency, avoids downtime operations, and improves the efficiency of the overall packaging process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses automatic boxing equipment which comprises a first conveying unit, a second conveying unit and a control unit. The material distributing mechanism is arranged on the first conveying unit and is used for dividing the bottle bodies into a plurality of columns for conveying; the material separating mechanism is arranged on the first conveying unit and used for containing the bottle bodies passing through the material distributing mechanism at the tail end of the first conveying unit in a partitioned mode; the second conveying unit is arranged on at least one side of the first conveying unit, and the second conveying unit is used for conveying the packaging box body; the box opening mechanism is arranged at the tail end of the second conveying unit and used for keeping the multiple packaging box bodies on the second conveying unit in an open state; the carrying unit is used for carrying the multiple bottle bodies in the material separating mechanism into the packaging box bodies in the box opening mechanism. And a first discharging unit. Multi-area conveying and storage of the bottle bodies are achieved, non-stop packaging is achieved, and packaging efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bottle packaging, and particularly relates to an automatic boxing equipment. Background Art

[0002] At present, after bottle containers are filled or subjected to corresponding processing, they need to be packed into packaging boxes such as cardboard boxes. The packaging equipment used is, for example, the boxing machine equipment disclosed in Patent No. CN106516225B, which includes a frame. A first longitudinal beam and a second longitudinal beam are installed in the middle of the frame. A cardboard box platform is installed between the middle of the first longitudinal beam and the middle of the front-end frame of the frame. A cardboard box conveyor belt is installed between the middle parts of the two longitudinal beams. A middle cross beam is installed between the middle of the second longitudinal beam and the middle of the end-frame of the frame. A hoisting and moving device is installed on the top of the frame. The device includes gear boxes and shaft seats installed at both ends of the top of the frame. A chain is provided between the driving gear of the gear box and the driven gear on the shaft seat. A straight track is also installed on the top of the frame. It further includes a top cross beam fixed to the chain. Rollers rolling along the track are installed at both ends of the top cross beam. A motor for driving the gear box is also installed on the top of the frame. A lifting cylinder is installed below the middle of the top cross beam. A bottle clamping and moving device is installed at the bottom end of the piston rod of the lifting cylinder. A bottle feeding device is installed on the middle cross beam.

[0003] Such boxing equipment has a single-station packaging mode, with limited efficiency in transporting bottles to the packaging box. And when necessary, it needs to stop for transportation, which greatly affects the packaging efficiency. Summary of the Utility Model

[0004] The utility model aims to avoid the deficiencies in the prior art and provides an automatic boxing equipment with multiple stations and high efficiency.

[0005] The utility model solves the technical problems by adopting the following technical solutions: An automatic boxing equipment, comprising:

[0006] A first conveying unit for conveying bottle bodies;

[0007] A material distribution mechanism arranged on the first conveying unit for dividing the bottle bodies into multiple columns for conveying;

[0008] A material separation mechanism arranged on the first conveying unit for separately accommodating the bottle bodies passing through the material distribution mechanism at the end of the first conveying unit;

[0009] A second conveying unit arranged on at least one side of the first conveying unit for conveying packaging boxes;

[0010] An unpacking mechanism arranged at the end of the second conveying unit, which is used to keep multiple packaging boxes on the second conveying unit in an open state;

[0011] A handling unit, which is used to transport multiple bottles in the material separation mechanism into the packaging boxes in the unpacking mechanism;

[0012] A first discharging unit, which is arranged at the end of the second conveying unit and is used to convey the packaging boxes containing bottles.

[0013] In several embodiments, the material separation mechanism includes:

[0014] A first guiding track, which confines the single-row bottles therein, and the bottles move forward along with the first conveying unit in the first guiding track;

[0015] A second guiding track rotatably connected and communicated with the first guiding track;

[0016] A swinging assembly arranged on the second guiding track, which includes a first mounting bracket arranged on the first conveying unit, a first linear module is arranged on the first mounting bracket, a transmission seat is arranged on the first linear module, and the transmission seat makes a translational movement along with the first linear module and is connected with the second guiding track;

[0017] An extension assembly arranged on both sides of the second guiding track, which includes a second linear module, and the second linear module is used to drive the extension plate to make a linear movement along the length direction of the second guiding track.

[0018] In several embodiments, a pushing cylinder is arranged at the head end of the second guiding track and the tail end of the extension plate respectively, the pushing cylinder is in transmission connection with a push plate, and the push plate is used to push the bottles.

[0019] In several embodiments, a diversion assembly is arranged between the material separation mechanism and the material separation mechanism, the diversion assembly includes a second mounting bracket, a plurality of diversion plates and pressing plates are arranged on the second mounting bracket, a single-row of bottles can pass between two adjacent diversion plates, the pressing plate is arranged between two adjacent diversion plates, and the pressing plate contacts with the position of the bottle caps.

[0020] In several embodiments, the pressing plate includes a pressing block, the pressing block is sleeved on the second mounting bracket, a first plate body is obliquely arranged on the pressing block, and a second plate body is horizontally connected to the end of the first plate body, and the second plate body contacts with the position of the bottle caps.

[0021] In several embodiments, the box-opening mechanism includes a third mounting bracket, on which a third linear module is provided. The third linear module is used to drive the movable seat to make a lifting motion. A plurality of connecting plates are horizontally arranged on the movable seat. Two adjacent connecting plates and the movable seat form an opening and closing station. One opening and closing plate is arranged on each of the four sides in the opening and closing station. The opening and closing plate is used to abut against the opening of the packaging box body.

[0022] In several embodiments, the material separating mechanism includes a fourth mounting bracket, on which a plurality of material separating plates are provided. A single row of bottle bodies can pass between the two material separating plates. In several embodiments,

[0023] In several embodiments, a limiting component is arranged at the end of the material separating plate. The limiting component includes a fifth mounting bracket, on which a plurality of limiting air cylinders are provided. The limiting air cylinders are in transmission connection with a limiting plate. The limiting plate is arranged between two adjacent material separating plates and is in contact and cooperation with the bottle bodies.

[0024] In several embodiments, the handling unit includes a manipulator and a plurality of grasping units arranged on the manipulator. The grasping units are used to grasp the bottle bodies.

[0025] In several embodiments, a fence is further included.

[0026] The beneficial effects of the present utility model are as follows:

[0027] Through the cooperation of the first conveying unit, the material separating mechanism, the material separating mechanism, the second conveying unit, the opening and closing mechanism, the handling unit and the first storage unit, the present utility model realizes the multi-zone conveying and storage of the bottle bodies, and at the same time realizes the handling and boxing of multiple workstations, realizes non-stop packaging, and improves the packaging efficiency. Description of the Drawings

[0028] The drawings described herein are only for the purpose of illustrating the selected embodiments and do not represent all possible embodiments, and should not be considered as a limitation on the scope of the present utility model.

[0029] Figure 1 Schematically shows the overall top view structure of the automatic boxing equipment in this embodiment;

[0030] Figure 2 Schematically shows Figure 1 the enlarged structure of the material separating mechanism in the middle;

[0031] Figure 3 Schematically shows Figure 2 the partial enlarged structure of the second guiding rail part in the middle;

[0032] Figure 4 Schematically shows Figure 3Structure from another perspective;

[0033] Figure 5 Schematically shows Figure 1 The enlarged structure of the diversion component in

[0034] Figure 6 Schematically shows Figure 1 The enlarged structure of the box-opening mechanism in

[0035] Figure 7 Schematically shows Figure 1 The enlarged structure of the material separation mechanism in Detailed implementation manners

[0036] Next, embodiments of the present invention will be described in detail with reference to the accompanying drawings. To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention.

[0037] Therefore, the following detailed description of the embodiments of the present invention provided in conjunction with the drawings is not intended to limit the scope of the claimed present invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

[0038] As Figures 1-7 shown, the automatic boxing equipment in this embodiment mainly includes a first conveying unit 10, a material separation mechanism 20 arranged on the first conveying unit 10, a material separation mechanism 30 arranged on the first conveying unit 10, a diversion component 80 arranged between the material separation mechanism 20 and the material separation mechanism 30, two second conveying units 40 arranged on both sides of the first conveying unit 10, a box-opening mechanism 50 arranged at the end of the second conveying unit 40, a handling unit 60, and a first discharging unit 70. The bottle bodies are conveyed through the first conveying unit 10. The material separation mechanism 20 is used to divide the bottle bodies into multiple columns for conveying. The diversion component 80 conducts diversion conveying after the bottle bodies are separated. The material separation mechanism 30 is used to zone and accommodate the bottle bodies passing through the material separation mechanism 20 at the end of the first conveying unit 10. The second conveying unit 40 is used to convey packaging boxes. The box-opening mechanism 50 is used to keep multiple packaging boxes on the second conveying unit 40 in an open state. The handling unit 60 is used to carry multiple bottle bodies in the material separation mechanism 30 into the packaging boxes in the box-opening mechanism 50. The first discharging unit 70 is arranged at the end of the second conveying unit 40 and is used to convey the packaging boxes containing bottle bodies to complete the packing process.

[0039] Among them, the material distribution mechanism 20 includes a first guiding track 21, a second guiding track 22, a swinging assembly, and an extension assembly.

[0040] Specifically, the first guiding track 21 confines the single-row bottles therein. The bottles move forward along with the first conveying unit 10 within the first guiding track 21. The first guiding track 21 is composed of two guiding plates, and the distance between the two guiding plates is adjustable to adapt to bottles of different specifications.

[0041] In addition, the second guiding track 22 is rotationally connected to and communicates with the first guiding track 21. The second guiding track 22 is also composed of two plate bodies.

[0042] In addition, the swinging assembly includes a first mounting frame 23 arranged on the first conveying unit 10. A first linear module 24 is arranged on the first mounting frame 23. A transmission seat 25 is arranged on the first linear module 24. The transmission seat 25 makes a translational movement along with the first linear module 24 and is connected to the second guiding track 22. The first linear module 24 can adopt a motor to drive a synchronous belt to rotate, and the mounting frame 23 is clamped on the synchronous belt to achieve linear drive.

[0043] In addition, the extension assembly includes a second linear module 26. The second linear module 26 is used to drive an extension plate 27 to make a linear movement along the length direction of the second guiding track 22. The second linear module 26 adopts a motor to drive a gear-rack transmission to achieve linear drive. The rack is arranged on the extension plate 27, and the extension plate 27 is arranged on the second guiding track 22. The guiding length can be extended through the extension plate 27.

[0044] In addition, a pushing cylinder 28 is arranged at each of the head end of the second guiding track 22 and the tail end of the extension plate 27. The pushing cylinder 28 is in transmission connection with a push plate 29, and the push plate 29 is used to push the bottles.

[0045] Among them, the diversion assembly 80 includes a second mounting frame 81. A plurality of diversion plates 82 and pressing plates 83 are arranged on the second mounting frame 81. A single-row of bottles can pass between two adjacent diversion plates 82, thereby forming a diversion channel. The pressing plate 83 is arranged between two adjacent diversion plates 82, and the pressing plate 83 contacts the position of the bottle caps.

[0046] In addition, the pressing plate 83 includes a pressing block 831. The pressing block 831 is sleeved on the second mounting frame 81. A first plate body 832 is inclinedly arranged on the pressing block 831. The end of the first plate body 832 is horizontally connected to a second plate body 833, and the second plate body 833 contacts the position of the bottle caps.

[0047] Thus, through the translational movement of the swing assembly and the translational movement of the extension assembly, the second guide rail 22 and the extension plate 27 are driven to rotate around the first guide rail 21, and the outlet of the extension plate 27 is aligned with different guide channels for conveying the bottles.

[0048] Among them, the box opening mechanism 50 includes a third mounting frame 51, and the third mounting frame 51 is provided with a third linear module 52. The third linear module 52 is used to drive the movable seat 53 to make a lifting movement. A plurality of connecting plates 54 are arranged across the movable seat 53. Two adjacent connecting plates 54 and the movable seat 53 constitute an opening and closing station. An opening and closing plate 55 is arranged on each of the four sides of the opening and closing station. The opening and closing plate 55 is used to resist the opening of the packaging box. The opening and closing plate 55 is arranged obliquely inwardly. During the descent process, the four opening edges of the packaging box are propped open to keep it in an open state.

[0049] Among them, the material separation mechanism 30 includes a fourth mounting frame 31, and a plurality of material separation plates 32 are arranged on the fourth mounting frame 31. A single row of bottles can pass between two of the material separation plates 32. A limiting component is arranged at the end of the material separation plate 32. The limiting component includes a fifth mounting frame 33. A plurality of limiting cylinders 34 are arranged on the fifth mounting frame 33. The limiting cylinders 34 are transmission-connected with the limiting plates 35. The limiting plates 35 are arranged between two adjacent material separation plates 32 and are in contact with and cooperate with the bottle bodies.

[0050] Here, the transport unit 60 includes a robot and a plurality of gripping units disposed on the robot. The gripping units are used to grip the bottle bodies and are common transport structures in the field, and are not further limited here.

[0051] Therefore, by cooperating with the material dividing mechanism 20 and the guide assembly 80 at the front end through the material separation mechanism 30, the bottles are divided into four rows to accommodate the bottles to be transported. The transport unit 60 can transport more than two rows of bottles at a time, ensuring that two rows are in a state of waiting to be transported without stopping.

[0052] Here, a fence 100 may also be provided around the packing equipment to provide a certain degree of protection.

[0053] Here, the conveying unit may adopt conventional conveying structures in the field such as roller conveying, belt conveying, etc.

[0054] All the methods described herein can be performed in any suitable order. Any and all examples used, or exemplary language provided herein (such as "for example") are merely to better illustrate the present invention, and are not intended to limit the scope of the present invention, unless the claims are included. The language in the detailed description should not be understood as indicating any essential factors for practicing the present invention that are not claimed.

[0055] The present utility model describes preferred embodiments, including the best mode known to the inventors of carrying out the present utility model. Of course, variations of these preferred embodiments will be apparent to those skilled in the art. The inventors contemplate that those skilled in the art may use such variations as appropriate, and the inventors point out that the present utility model may be practiced in other ways different from those specifically described herein. Accordingly, the present utility model includes all improvements encompassed by the gist and scope of the present utility model as defined by the claims. Moreover, unless otherwise stated or clearly inconsistent in context, the present utility model includes any of the above elements and all possible variations thereof.

Claims

1. An automatic packing device, characterized in that: include: A first conveying unit (10), the first conveying unit (10) being used for conveying bottles; A material dividing mechanism (20) arranged on the first conveying unit (10), the material dividing mechanism (20) being used to divide the bottles into a plurality of rows for conveying; A material separation mechanism (30) disposed on the first conveying unit (10), the material separation mechanism (30) being used to divide the bottles that have passed through the material separation mechanism (20) into sections and accommodate them at the end of the first conveying unit (10); A second conveying unit (40) disposed on at least one side of the first conveying unit (10), the second conveying unit (40) being used to convey the packaging box; A box opening mechanism (50) disposed at the end of the second conveying unit (40), the box opening mechanism (50) being used to keep a plurality of packaging boxes on the second conveying unit (40) in an open state; A transport unit (60), the transport unit (60) being used to transport a plurality of bottles in the material separation mechanism (30) into a packaging box in the box opening mechanism (50); A first discharging unit (70), wherein the first discharging unit (70) is arranged at the end of the second conveying unit (40), and the first discharging unit (70) is used to convey a packaging box containing a bottle.

2. The automatic packing equipment according to claim 1, characterized in that: The material distribution mechanism (20) comprises: A first guide track (21), wherein the first guide track (21) confines a single row of bottles, and the bottles move forward along with the first conveying unit (10) in the first guide track (21); A second guide track (22) rotatably connected to and in communication with the first guide track (21); A swing assembly arranged on the second guide rail (22), the swing assembly comprising a first mounting frame (23) arranged on the first conveying unit (10), a first linear module (24) being arranged on the first mounting frame (23), a transmission seat (25) being arranged on the first linear module (24), the transmission seat (25) making translational motion with the first linear module (24) and being connected to the second guide rail (22); An extension assembly is arranged on both sides of the second guide rail (22), and the extension assembly includes a second linear module (26). The second linear module (26) is used to drive the extension plate (27) to make a linear movement along the length direction of the second guide rail (22).

3. The automatic packing equipment according to claim 2, characterized in that: A pushing cylinder (28) is respectively arranged at the head end of the second guide track (22) and the end end of the extension plate (27). The pushing cylinder (28) is in driving connection with a pushing plate (29), and the pushing plate (29) is used to push the bottle body.

4. The automatic packing equipment according to claim 2, characterized in that: A flow guide assembly (80) is arranged between the material dividing mechanism (20) and the material separating mechanism (30), and the flow guide assembly (80) includes a second mounting frame (81), and a plurality of flow guide plates (82) and a pressure plate (83) are arranged on the second mounting frame (81), and a single row of bottles can pass between two adjacent flow guide plates (82), and the pressure plate (83) is arranged between two adjacent flow guide plates (82), and the pressure plate (83) is in contact with the bottle cap position of the bottle body.

5. The automatic packing equipment according to claim 4, characterized in that: The pressing plate (83) comprises a pressing block (831), wherein the pressing block (831) is sleeved on the second mounting frame (81), a first plate body (832) is obliquely arranged on the pressing block (831), a second plate body (833) is horizontally connected to the end of the first plate body (832), and the second plate body (833) is in contact with the bottle cap of the bottle body.

6. The automatic packing equipment according to claim 1, characterized in that: The box opening mechanism (50) comprises a third mounting frame (51), on which a third linear module (52) is arranged, and the third linear module (52) is used to drive the movable seat (53) to perform lifting and lowering movements, and a plurality of connecting plates (54) are arranged across the movable seat (53), and two adjacent connecting plates (54) and the movable seat (53) form an opening and closing station, and an opening and closing plate (55) is arranged on each of the four sides of the opening and closing station, and the opening and closing plate (55) is used to resist the opening of the packaging box body.

7. The automatic packing equipment according to claim 1, characterized in that: The material separation mechanism (30) comprises a fourth mounting frame (31), a plurality of material separation plates (32) are arranged on the fourth mounting frame (31), and a single row of bottles can pass between two of the material separation plates (32).

8. The automatic packing equipment according to claim 7, characterized in that: A limiting assembly is provided at the end of the partition plate (32), and the limiting assembly includes a fifth mounting frame (33). A plurality of limiting cylinders (34) are provided on the fifth mounting frame (33). The limiting cylinders (34) are transmission-connected to a limiting plate (35). The limiting plate (35) is provided between two adjacent partition plates (32) and is in contact with the bottle body.

9. The automatic packing equipment according to claim 1, characterized in that: The transport unit (60) comprises a robot and a plurality of gripping units arranged on the robot, wherein the gripping units are used to grip the bottle body.

10. The automatic packing equipment according to claim 1, characterized in that: Also included is a fence (100).

Citation Information

Patent Citations

  • Packing machine equipment

    CN106516225B