Roller device of power roller conveyor

By designing a roller device for a power roller conveyor with an adjustment mechanism and a disassembly and assembly mechanism, the problems of inconvenient adjustment of the tilt angle of the conveyor frame and inconvenient maintenance of the transmission roller in the prior art are solved, and flexible inclination adjustment and simple maintenance and replacement are achieved.

CN223031950UActive Publication Date: 2025-06-27CHANGCHUN YONGDA MECHANICAL & ELECTRICAL EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422290304.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-06-27
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The roller device of the existing power roller conveyor is not convenient for adjusting the inclination angle of the conveyor frame, and the transmission roller is not convenient for disassembly and maintenance.

Method used

A roller device including a base, a transmission frame and a transmission roller is designed. The transmission frame consists of a base frame and a top frame, and an adjustment mechanism and a disassembly and assembly mechanism are provided on the base. The adjustment mechanism realizes the inclination adjustment of the transmission frame through the cooperation of the slider and the screw; the disassembly and assembly mechanism realizes the simple disassembly and maintenance of the transmission roller through the cooperation of the wedge-shaped insert plate and the card block.

Benefits of technology

It realizes flexible adjustment of the inclination angle of the conveyor, meets different conveying needs, improves the conveying efficiency, and simplifies the maintenance and replacement process of the conveying roller.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of conveying equipment, and discloses a roller device of a power roller conveyor, which comprises a base, a transmission frame and transmission rollers, the transmission frame consists of a bottom frame and a top frame, a dismounting mechanism is arranged between the bottom frame and the top frame, and an adjusting mechanism is arranged on the base; the disassembly and assembly mechanism comprises a wedge-shaped insertion plate fixedly connected with the bottom of the top frame, and an insertion groove connected with the wedge-shaped insertion plate in an inserted mode is formed in the bottom frame. The adjusting motor is started to enable the two sliding blocks to move along the sliding grooves, the hinge rods can be driven to incline when the sliding blocks move, the height of the end, close to the hinge rods, of the conveying frame can be adjusted according to the inclination degree of the hinge rods, and therefore the inclination angle of the conveyor can be adjusted, different requirements of a user for conveying goods can be met conveniently, and the conveying efficiency is improved. A pull ring is pulled to enable a connecting rod to drive a wedge-shaped clamping block to retract into a storage cavity, then a wedge-shaped inserting plate is pulled out of an inserting groove, the top frame is detached from the bottom frame, and the conveying roller can be conveniently maintained and replaced.
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Description

Technical Field

[0001] The utility model relates to the technical field of conveying equipment, and particularly relates to a roller device of a power roller conveyor. Background Technique

[0002] The power roller conveyor is an efficient material handling equipment, mainly used in the automated conveying line, and has the characteristics of strong conveying capacity, simple structure, convenient maintenance, etc. The power roller conveyor drives the traction chain through a driving device (such as a motor and a reducer), and then drives the sprockets on each power roller to rotate through the chain, so as to realize the movement of the conveyed workpiece. The power roller conveyor has a wide range of applications in many fields such as the food industry, light industry, daily chemical industry and pharmaceutical industry, and is used to complete short-distance material conveying work.

[0003] The Chinese patent provides a power roller conveyor, with the publication number CN218318811U, including a conveyor. A carrier is also installed at the bottom of the conveyor. A plurality of chutes are arranged on the carrier. A lifting plate capable of tilting and lifting synchronously is installed on the chute. A driving wheel and a driven wheel connected by a belt are installed in the lifting plate and form a horizontal area at the top of the lifting plate and between the rollers of the roller path. A motor is installed on one side of the lifting plate. The output end of the motor penetrates through a plurality of lifting plates and is fixedly connected with its driving wheel.

[0004] The above device has the effect of being able to adjust the deflection angle, improving the safety protection and site compatibility during article transmission. However, this device has the problems that it is not convenient to adjust the inclination angle of the conveying frame to meet the different needs of users for conveying goods, and the transmission rollers in the conveyor are not convenient to disassemble and maintain. For this reason, a roller device of a power roller conveyor needs to be provided. Content of the Utility Model

[0005] The purpose of the utility model is to provide a roller device of a power roller conveyor to solve the problems put forward in the above background technique.

[0006] To achieve the above object, the present utility model provides the following technical solutions: A roller device of a power roller conveyor, comprising a base, a transmission frame, and a transmission roller. The transmission frame is composed of a bottom frame and a top frame. An assembly and disassembly mechanism is provided between the bottom frame and the top frame, and an adjustment mechanism is provided on the base. The assembly and disassembly mechanism includes a wedge-shaped insertion plate fixedly connected to the bottom of the top frame. A slot for inserting the wedge-shaped insertion plate is opened on the bottom frame. A storage cavity is opened inside the bottom frame. A sliding block is slidably connected inside the storage cavity. A wedge-shaped clamping block is fixedly provided at one end of the sliding block. A clamping slot adapted to the wedge-shaped clamping block is opened on the wedge-shaped insertion plate. The wedge-shaped clamping block slides through the storage cavity and is clamped with the clamping slot. A connecting rod is fixedly provided at the other end of the sliding block. A spring is sleeved on the connecting rod. The adjustment mechanism includes two sliding grooves opened on the base. Sliders are slidably connected in both of the two sliding grooves. An adjustment motor is fixedly provided on the base. A screw rod threaded with the slider is rotatably connected in the sliding groove at one end of the base close to the adjustment motor. One end of the screw rod slides through the sliding groove and is in transmission connection with the rotating shaft of the adjustment motor through a third belt transmission group. A hinge rod is hinged between one end of the bottom of the bottom frame close to the base and the two sliders. A support leg is hinged at the other end of the bottom of the bottom frame away from the base.

[0007] Preferably, the wedge-shaped insertion plate is in extrusion sliding connection with the wedge-shaped clamping block. The spring is fixedly provided between the storage cavity and the sliding block. One end of the connecting rod away from the sliding block slides through the storage cavity and is fixedly connected with a limiting plate. A pull ring is fixedly provided on the limiting plate.

[0008] Preferably, a guide rod slidably connected with the slider is fixedly provided in the sliding groove at the end of the base away from the adjustment motor.

[0009] Preferably, limiting blocks are fixedly provided at both ends of the slider. Limiting grooves adapted to the limiting blocks are opened in the sliding groove. The limiting blocks are slidably connected with the limiting grooves.

[0010] Preferably, roller shafts are fixedly provided at both ends of the transmission roller. A plurality of transmission rollers are provided. A fixed frame is fixedly connected to the bottom of the bottom frame. A transmission motor is fixedly provided inside the fixed frame. A first belt transmission group is in transmission connection between the rotating shaft of the transmission motor and the roller shaft of the outermost transmission roller. Second belt transmission groups are in transmission connection between the roller shafts of the plurality of transmission rollers.

[0011] Preferably, semi-circular grooves adapted to the roller shafts are opened on both the bottom frame and the top frame.

[0012] Compared with the prior art, the beneficial effects of the present utility model are:

[0013] 1) For the roller device of this power roller conveyor, by starting the adjustment motor, the screw rotates under the driving action of the third belt drive group. Under the threaded connection between the screw and the slider, the two sliders can move along the chute. When the sliders move, they can drive the hinge rod to tilt, and one end of the transmission frame close to the hinge rod can adjust its height according to the tilt angle of the hinge rod, thereby realizing the adjustment of the tilt angle of the conveyor, facilitating the satisfaction of different needs of users for transporting goods and improving the transportation efficiency.

[0014] 2) For the roller device of this power roller conveyor, by pulling the pull ring, the connecting rod drives the wedge-shaped block to retract into the storage cavity. Then, the wedge-shaped plug is pulled out of the slot, and the top frame is removed from the bottom frame. After maintaining or replacing the transmission roller, the roller shaft of the transmission roller is placed in the semi-circular groove on the bottom frame. Then, the wedge-shaped plug on the top frame is inserted into the slot again. The wedge-shaped plug squeezes the wedge-shaped block to make it retract into the storage cavity. When the wedge-shaped plug is completely inserted into the slot, the wedge-shaped block automatically pops out under the spring's resilience and engages with the card slot on the wedge-shaped plug, making the bottom frame and the top frame firmly connected. The operation is simple and convenient, facilitating the maintenance and replacement of the transmission roller. Brief Description of the Drawings

[0015] Figure 1 It is a three-dimensional structural schematic diagram of a roller device of a power roller conveyor in an embodiment of the present invention;

[0016] Figure 2 It is a three-dimensional structural schematic diagram of a transmission roller in an embodiment of the present invention;

[0017] Figure 3 It is a three-dimensional structural schematic diagram of a disassembly and assembly mechanism in an embodiment of the present invention;

[0018] Figure 4 In an embodiment of the present invention Figure 3 The enlarged structural diagram of part A;

[0019] Figure 5 It is a three-dimensional structural schematic diagram of an adjustment mechanism in an embodiment of the present invention.

[0020] In the figure: 1. base; 2. transmission frame; 21. bottom frame; 22. top frame; 23. semicircular groove; 3. transmission roller; 31. roller shaft; 4. fixed frame; 5. transmission motor; 6. first belt transmission group; 7. second belt transmission group; 8. disassembly and assembly mechanism; 801. wedge-shaped plug plate; 802. slot; 803. slot; 804. storage cavity; 805. sliding block; 806. wedge-shaped block; 807. connecting rod; 808. spring; 809. limit plate; 810. pull ring; 9. adjustment mechanism; 901. slide groove; 902. slider; 903. limit block; 904. limit groove; 905. hinge rod; 906. screw rod; 907. adjustment motor; 908. third belt transmission group; 909. guide rod; 910. support leg. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Embodiment 1

[0023] Combination Figures 1 - 5 A roller device of a powered roller conveyor comprises a base 1, a transmission frame 2 and a transmission roller 3. The transmission frame 2 is composed of a bottom frame 21 and a top frame 22. Roller shafts 31 are fixedly arranged at both ends of the transmission roller 3. A plurality of transmission rollers 3 are arranged. A fixed frame 4 is fixedly connected to the bottom of the bottom frame 21. A transmission motor 5 is fixedly arranged in the fixed frame 4. A first belt transmission group 6 is transmission-connected between the rotating shaft of the transmission motor 5 and the roller shaft 31 of the outermost transmission roller 3. A second belt transmission group 7 is transmission-connected between the roller shafts 31 of the plurality of transmission rollers 3. Semicircular grooves 23 adapted to the roller shaft 31 are provided on the bottom frame 21 and the top frame 22. A disassembly and assembly mechanism 8 is provided between the bottom frame 21 and the top frame 22. An adjustment mechanism 9 is provided on the base 1.

[0024] Specifically, by starting the transmission motor 5, the first transmission roller 3 starts to rotate under the transmission action of the first belt transmission group 6, and then under the transmission of multiple second belt transmission groups 7, multiple transmission rollers 3 rotate synchronously, and then the conveying work can begin.

[0025] Embodiment 2

[0026] See also Figure 3 and Figure 4, and on the basis of the first embodiment, it is further obtained that the disassembly and assembly mechanism 8 includes a wedge-shaped insertion plate 801 fixedly connected to the bottom of the top frame 22. A slot 803 for inserting the wedge-shaped insertion plate 801 is formed in the bottom frame 21. A storage cavity 804 is formed in the bottom frame 21. A sliding block 805 is slidably connected in the storage cavity 804. A wedge-shaped clamping block 806 is fixedly arranged at one end of the sliding block 805. A clamping slot 802 adapted to the wedge-shaped clamping block 806 is formed in the wedge-shaped insertion plate 801. The wedge-shaped clamping block 806 slidably penetrates through the storage cavity 804 and is clamped with the clamping slot 802. A connecting rod 807 is fixedly arranged at the other end of the sliding block 805. A spring 808 is sleeved on the connecting rod 807; the wedge-shaped insertion plate 801 is in extrusion sliding connection with the wedge-shaped clamping block 806. The spring 808 is fixedly arranged between the storage cavity 804 and the sliding block 805. One end of the connecting rod 807 away from the sliding block 805 slidably penetrates through the storage cavity 804 and is fixedly connected to a limiting plate 809. A pull ring 810 is fixedly arranged on the limiting plate 809.

[0027] Specifically, by pulling the pull ring 810, the connecting rod 807 drives the wedge-shaped clamping block 806 to retract into the storage cavity 804. Then, the wedge-shaped insertion plate 801 is pulled out of the slot 803, and the top frame 22 is removed from the bottom frame 21. After the transmission roller 3 is maintained or replaced, the roller shaft 31 of the transmission roller 3 is placed in the semi-circular groove 23 on the bottom frame 21. Then, the wedge-shaped insertion plate 801 on the top frame 22 is inserted into the slot 803 again. The wedge-shaped insertion plate 801 squeezes the wedge-shaped clamping block 806 to make it retract into the storage cavity 804. When the wedge-shaped insertion plate 801 is completely inserted into the slot 803, the wedge-shaped clamping block 806 automatically pops out under the elastic return of the spring 808 and is clamped with the clamping slot 802 on the wedge-shaped insertion plate 801, so that the bottom frame 21 and the top frame 22 are firmly connected. The operation is simple and convenient, which is convenient for the maintenance and replacement of the transmission roller 3.

[0028] Embodiment Three

[0029] Refer to Figure 5, and on the basis of the first and second embodiments, it is further obtained that the adjusting mechanism 9 includes two sliding grooves 901 opened on the base 1. Sliders 902 are slidably connected in both of the two sliding grooves 901. An adjusting motor 907 is fixedly arranged on the base 1. A screw rod 906 threadedly connected to the slider 902 is rotatably connected in the sliding groove 901 at one end of the base 1 close to the adjusting motor 907. One end of the screw rod 906 slidably penetrates through the sliding groove 901 and is drivingly connected to the rotating shaft of the adjusting motor 907 by a third belt transmission group 908. A hinge rod 905 is hingedly arranged between the bottom end of the chassis 21 close to the base 1 and the two sliders 902. A support leg 910 is hingedly arranged at the bottom end of the chassis 21 far from the base 1; A guide rod 909 slidably connected to the slider 902 is fixedly arranged in the sliding groove 901 at the end of the base 1 far from the adjusting motor 907. Limit blocks 903 are fixedly arranged at both ends of the slider 902. Limit grooves 904 adapted to the limit blocks 903 are opened in the sliding groove 901. The limit blocks 903 are slidably connected to the limit grooves 904.

[0030] Specifically, by starting the adjusting motor 907, the screw rod 906 is rotated under the driving action of the third belt transmission group 908. Under the threaded connection of the screw rod 906 and the slider 902, the two sliders 902 can move along the sliding groove 901. When the slider 902 moves, it can drive the hinge rod 905 to tilt. One end of the transmission frame 2 close to the hinge rod 905 can be adjusted in height according to the tilt degree of the hinge rod 905, so as to realize the adjustment of the tilt angle of the conveyor, facilitate meeting the different needs of users for transporting goods, and improve the transportation efficiency.

[0031] During the actual operation process, by starting the transmission motor 5, the first transmission roller 3 starts to rotate under the driving action of the first belt transmission group 6. Then, under the driving of a plurality of second belt transmission groups 7, the plurality of transmission rollers 3 rotate synchronously, and then the conveying work can be started;

[0032] When maintenance or replacement of the transmission roller 3 is required, first, by pulling the pull ring 810, the connecting rod 807 drives the wedge-shaped block 806 to retract into the storage cavity 804. Then, the wedge-shaped insertion plate 801 is pulled out of the slot 803, and the top frame 22 can be removed from the bottom frame 21. At this time, the roller shaft 31 of the transmission roller 3 is no longer limited and is exposed. Then, maintenance or replacement of the transmission roller 3 can be carried out. After the maintenance or replacement is completed, the roller shaft 31 of the transmission roller 3 is placed back into the semi-circular groove 23 on the bottom frame 21. Then, the wedge-shaped insertion plate 801 on the top frame 22 is inserted into the slot 803 again. The wedge-shaped insertion plate 801 squeezes the wedge-shaped block 806 to make it retract into the storage cavity 804. When the wedge-shaped insertion plate 801 is completely inserted into the slot 803, the wedge-shaped block 806 automatically pops out under the elastic return of the spring 808 and is clamped with the card slot 802 on the wedge-shaped insertion plate 801, so that the bottom frame 21 and the top frame 22 are firmly connected, completing the maintenance and replacement operation of the transmission roller 3;

[0033] When the inclination angle of the transmission frame 2 needs to be adjusted, by starting the adjustment motor 907, the screw rod 906 rotates under the driving action of the third belt transmission group 908. Under the threaded connection of the screw rod 906 and the slider 902, the two sliders 902 can move along the chute 901. When the slider 902 moves, it can drive the hinge rod 905 to incline. One end of the transmission frame 2 close to the hinge rod 905 can be adjusted in height along with the inclination of the hinge rod 905, thereby realizing the adjustment of the inclination angle of the conveyor.

[0034] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to the embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A roller device for a powered roller conveyor, comprising a base (1), a transmission frame (2) and a transmission roller (3), characterized in that: The transmission frame (2) is composed of a bottom frame (21) and a top frame (22); a disassembly mechanism (8) is provided between the bottom frame (21) and the top frame (22); and an adjustment mechanism (9) is provided on the base (1); The disassembly and assembly mechanism (8) comprises a wedge-shaped plug plate (801) fixedly connected to the bottom of the top frame (22); a slot (803) plugged with the wedge-shaped plug plate (801) is provided on the bottom frame (21); a storage cavity (804) is provided in the bottom frame (21); a sliding block (805) is slidably connected in the storage cavity (804); a wedge-shaped clamping block (806) is fixedly provided at one end of the sliding block (805); a clamping groove (802) adapted to the wedge-shaped clamping block (806) is provided on the wedge-shaped plug plate (801); the wedge-shaped clamping block (806) slides through the storage cavity (804) and is clamped with the clamping groove (802); a connecting rod (807) is fixedly provided at the other end of the sliding block (805); a spring (808) is sleeved on the connecting rod (807); The adjustment mechanism (9) comprises two slide grooves (901) provided on the base (1), wherein the two slide grooves (901) are both slidably connected with a slider (902), an adjustment motor (907) is fixedly arranged on the base (1), a screw rod (906) threadedly connected to the slider (902) is rotatably connected in the slide groove (901) at one end of the base (1) close to the adjustment motor (907), one end of the screw rod (906) slides through the slide groove (901) and is transmission-connected to the rotating shaft of the adjustment motor (907) via a third belt transmission group (908), a hinge rod (905) is hingedly arranged between the end of the bottom of the base frame (21) close to the base (1) and the two sliders (902), and a support leg (910) is hingedly arranged at the end of the bottom of the base frame (21) away from the base (1).

2. The roller device of a powered roller conveyor according to claim 1, characterized in that: The wedge-shaped plug plate (801) is extrusion-slidingly connected to the wedge-shaped clamping block (806); the spring (808) is fixedly arranged between the storage cavity (804) and the sliding block (805); one end of the connecting rod (807) away from the sliding block (805) slides through the storage cavity (804) and is fixedly connected to the limiting plate (809); and a pull ring (810) is fixedly arranged on the limiting plate (809).

3. The roller device of a powered roller conveyor according to claim 1, characterized in that: A guide rod (909) slidably connected to the slider (902) is fixedly arranged in the slide groove (901) at one end of the base (1) away from the adjustment motor (907).

4. The roller device of a powered roller conveyor according to claim 1, characterized in that: Limiting blocks (903) are fixedly arranged at both ends of the sliding block (902), and a limiting groove (904) adapted to the limiting block (903) is provided in the sliding groove (901), and the limiting block (903) is slidably connected to the limiting groove (904).

5. The roller device of a powered roller conveyor according to claim 1, characterized in that: Roller shafts (31) are fixedly arranged at both ends of the transmission roller (3), and a plurality of the transmission rollers (3) are arranged in total. A fixed frame (4) is fixedly connected to the bottom of the base frame (21), and a transmission motor (5) is fixedly arranged inside the fixed frame (4). A first belt transmission group (6) is transmission-connected between the rotating shaft of the transmission motor (5) and the roller shaft (31) of the outermost transmission roller (3), and a second belt transmission group (7) is transmission-connected between the roller shafts (31) of the plurality of transmission rollers (3).

6. The roller device of a powered roller conveyor according to claim 5, characterized in that: The bottom frame (21) and the top frame (22) are both provided with a semicircular groove (23) adapted to the roller shaft (31).

Citation Information

Patent Citations

  • Power roller conveyor

    CN218318811U