Novel plate feeder

By introducing guide rail support and tensioning devices into the plate feeder, the problems of insufficient dust accumulation and load bearing capacity in the prior art are solved, the smooth operation of the chain plate and the safe and stable transportation of materials are achieved, and the overall performance of the equipment is improved.

CN223031983UActive Publication Date: 2025-06-27HENAN ZHENYUAN TECH

Patent Information

Application Number
CN202422579593.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-06-27
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

The existing plate feeders accumulate dust during long-term use, which affects the use of equipment and lacks load-bearing capacity, which cannot meet the transportation needs of ore, building materials and other materials.

Method used

A new plate feeder was designed to support the chain plate walking wheel through guide rails to ensure the smooth operation of the chain plate, reduce noise, and maintain the tightening state of the chain during operation through a tensioning device to improve the load-bearing capacity.

Benefits of technology

It realizes smooth operation of the chain plate, reduces noise, improves load-bearing capacity, ensures safe and stable material transportation, and improves working efficiency and overall performance of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel plate feeder which comprises a machine frame, a head wheel set, a tail wheel set, a chain plate and a chain, the tail wheel set and the head wheel set are arranged at the left end and the right end of the machine frame respectively, the chain is arranged between the tail wheel set and the head wheel set, the chain plate is fixed on a chain link of the chain, and fixing shafts are arranged on the lower surfaces of the two ends of the chain. A second chain plate walking wheel is arranged on the fixing shaft, a guide rail is arranged on the machine frame, the second chain plate walking wheel is in rolling contact with the guide rail, apron plates are arranged at the two ends of the chain plate, and a tensioning device is arranged at the left end of the machine frame. The apron and the chain plate traveling wheel are connected through the chain, the overall design structure is compact, sealing is tight, the impact resistance and abrasion resistance of the chain plate are improved, the tensioning device plays a role in tensioning, it is ensured that the chain is in a tensioning state in the operation process, looseness is prevented, and therefore safe and stable conveying of materials is ensured, working efficiency is improved, and faults are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of plate feeders, and specifically relates to a new type of plate feeder. Background Technique

[0002] In recent years, with the wide application of feeding equipment in industries such as coal, ore dressing plants, mines, chemical industry, cement, and building materials, as a feeding equipment, the plate feeder is an indispensable equipment in the material conveying system. The feeding amount of the new type of plate feeder can be dynamically and continuously adjusted, making the feeding system more capable of meeting the requirements of high efficiency, energy conservation, and environmental protection.

[0003] Chinese Patent Application No. 202410628114.4 discloses a plate feeder and a feeding method, including a frame body, a transmission chain, and a number of receiving plates arranged on the transmission chain. The receiving plates are provided with a number of sieve holes for screening materials, which solves the problem that dust accumulates during long-term use of the feeder in the prior art and affects the use of the equipment. The receiving plate of this plate feeder is a conventional structure. Due to the need for an effective chain plate support structure, it can only convey fine powder-like materials, with a small bearing capacity and cannot meet the conveying of materials such as ores and building materials. Similarly, Chinese Patent Application No. 202022714821.5 discloses a plate feeder. The conveying mechanism includes a chain plate, a baffle, a rod body arranged on the chain plate, a connecting plate arranged on the rod body, and an installation groove arranged on the chain plate. The conveying mechanism completely relies on the first idler and the second idler for bearing, lacking an effective walking support structure, with an effective bearing capacity and unable to meet the actual use requirements. Therefore, a new type of plate feeder is proposed. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a new type of plate feeder. The guide rail plays a role in supporting the second chain plate walking wheel and supports both ends of the chain plate to ensure the stable operation of the chain plate, reduce noise, and at the same time improve the bearing capacity of the chain plate, which can effectively solve the problems in the background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A new type of plate feeder, including a frame, a head wheel set, a tail wheel set, a chain plate, and a chain. The left end and the right end of the frame are respectively provided with a tail wheel set and a head wheel set. The chain is arranged between the tail wheel set and the head wheel set. The chain plate is fixed on the chain links of the chain. Fixed shafts are arranged on the lower surfaces of both ends of the chain. Second chain plate walking wheels are arranged on the fixed shafts. Guide rails are arranged on the frame. The second chain plate walking wheels are in rolling contact with the guide rails. Scale plates are arranged at both ends of the chain plate. A tensioning device is arranged at the left end of the frame. The tensioning device and the tail wheel set are designed as a whole. The tensioning device includes a pull rod and a spring. The pull rod passes through the outside of the frame, and the spring is arranged on the pull rod.

[0006] Further, an upper reinforcing plate is provided on the upper surface of the middle part of the chain plate, a lower reinforcing plate is provided on the lower surface of the middle part of the chain plate, and a first chain plate traveling wheel is provided on the lower surface of the lower reinforcing plate. The first chain plate traveling wheel is in rolling contact with the guide rail.

[0007] Further, an outer baffle is provided on the pull rod. The outer baffle is arranged on the outer side of the frame. Two adjusting nuts are provided on the pull rod.

[0008] Further, a driving device for driving the head wheel set is provided on the side surface of the frame, and the driving device adopts a variable-frequency speed-regulating three-phase asynchronous motor.

[0009] Further, the upper reinforcing plate, the chain plate and the lower reinforcing plate are fixed to each other by bolts or welding.

[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0011] 1. The scale plate and the chain plate traveling wheels of the present utility model are connected by a chain. The overall design structure is compact and the sealing is tight, improving the impact resistance and wear resistance of the chain plate. The tensioning device plays a role in tensioning, ensuring that the chain is in a tensioned state during operation and preventing loosening, thereby ensuring the safe and stable conveying of materials, improving work efficiency and reducing failures.

[0012] 2. The guide rail plays a role in supporting the traveling of the second chain plate traveling wheel and the first chain plate traveling wheel, and supports both ends of the chain plate, ensuring the stable operation of the chain plate, reducing noise, and at the same time improving the load-bearing capacity of the chain plate.

[0013] 3. The structure of the present utility model is compact, the parts have strong versatility, and it is convenient for installation and maintenance, and can meet the requirements of various complex working environments. The upper reinforcing plate and the lower reinforcing plate further strengthen the chain plate, preventing deformation. Materials are likely to impact the middle part of the chain plate, resulting in serious damage to the middle part of the chain plate and reducing the service life of the chain plate. This problem can be effectively solved by the upper reinforcing plate and the lower reinforcing plate, improving the overall performance of the feeder. Description of the Drawings

[0014] Figure 1 is a schematic structural diagram of the present utility model;

[0015] Figure 2 is a schematic right-sectional view of the structure of the present utility model;

[0016] Figure 3 is a schematic cross-sectional view of the chain plate of the present utility model;

[0017] Figure 4 is a schematic structural diagram of the tensioning device of the present utility model;

[0018] Figure 5 is a schematic top view of the structure of the present utility model.

[0019] In the figure: 1 head pulley group, 2 drive device, 3 frame, 4 chain, 5 scale plate, 6 chain plate walking wheel I, 7 tail pulley group, 8 tensioning device, 9 lower reinforcement plate, 10 chain plate, 11 fixed shaft, 12 chain plate walking wheel II, 13 guide rail, 14 upper reinforcement plate, 15 pull rod, 16 spring, 17 adjusting nut, 18 outer baffle. Specific implementation mode

[0020] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0021] Please refer to Figures 1-5 , the present invention provides a technical solution: a new type of plate feeder, including a frame 3, a head pulley group 1, a tail pulley group 7, a chain plate 10 and a chain 4. The left end and the right end of the frame 3 are respectively provided with a tail pulley group 7 and a head pulley group 1. The chain 4 is arranged between the tail pulley group 7 and the head pulley group 1. The chain plate 10 is fixed on the chain link of the chain 4. Fixed shafts 11 are arranged on the lower surfaces of both ends of the chain 4. Chain plate walking wheels II 12 are arranged on the fixed shafts 11. A guide rail 13 is arranged on the frame 3. The chain plate walking wheels II 12 are in rolling contact with the guide rail 13. The guide rail 13 plays a role in supporting the chain plate walking wheels II 12 and supports both ends of the chain plate 10 to ensure the stable operation of the chain plate 10, reduce noise, and at the same time improve the bearing capacity of the chain plate 10. Scale plates 5 are arranged at both ends of the chain plate 10. The scale plates 5 adopt a bionic special-shaped structure. The overall design is compact and tightly closed to prevent material scattering, meeting the requirements of green environmental protection. A tensioning device 8 is arranged at the left end of the frame 3. The tensioning device 8 and the tail pulley group 7 are designed as a whole. The tensioning device 8 includes a pull rod 15 and a spring 16. The pull rod 15 passes through the outside of the frame 3. The spring 16 is arranged on the pull rod 15. The spring 16 plays a role in tensioning to ensure that the chain 4 is in a tensioned state during operation and prevent loosening, thereby ensuring the safe and stable transportation of materials.

[0022] On the upper surface of the middle part of the link plate 10, an upper reinforcement plate 14 is provided. On the lower surface of the middle part of the link plate 10, a lower reinforcement plate 9 is provided. The link plate 10 is further strengthened by the upper reinforcement plate 14 and the lower reinforcement plate 9 to prevent deformation. Materials are likely to impact the middle part of the link plate 10, resulting in serious damage to the middle part of the link plate 10 and reducing the service life of the link plate 10. This problem can be effectively solved by the upper reinforcement plate 14 and the lower reinforcement plate 9. On the lower surface of the lower reinforcement plate 9, a first link plate traveling wheel 6 is provided. The first link plate traveling wheel 6 is in rolling contact with the guide rail 13, and the first link plate traveling wheel 6 plays a role in supporting the movement of the link plate 10.

[0023] An outer baffle 18 is provided on the pull rod 15. The outer baffle 18 is arranged on the outside of the frame 3. Two adjusting nuts 17 are provided on the pull rod 15. By means of the adjusting nuts 17, the distance between the head wheel set 1 and the tail wheel set 7 can be adjusted, and thus the tension of the chain 4 can be adjusted. When tensioning, the tail wheel is evenly stressed, increasing the stability of the equipment.

[0024] On the side of the frame 3, a driving device 2 for driving the head wheel set 1 is provided. The driving device 2 adopts a variable-frequency speed-regulating three-phase asynchronous motor. The variable-frequency speed-regulating three-phase asynchronous motor and the head wheel set 1 are designed as an integral structure, which is more compact in structure while improving efficiency.

[0025] The upper reinforcement plate 14, the link plate 10 and the lower reinforcement plate 9 are fixed to each other by bolts or welding.

[0026] The above shows and describes the basic principles, main features and advantages of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model has various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed.

Claims

1. A novel plate feeder, comprising a frame (3), a head wheel group (1), a tail wheel group (7), a chain plate (10) and a chain (4), characterized in that: The left and right ends of the frame (3) are respectively provided with a tail wheel group (7) and a head wheel group (1), the chain (4) is arranged between the tail wheel group (7) and the head wheel group (1), the chain plate (10) is fixed on the chain link of the chain (4), the lower surfaces of both ends of the chain (4) are provided with fixed shafts (11), the fixed shafts (11) are provided with a second chain plate walking wheel (12), the frame (3) is provided with a guide rail (13), the second chain plate walking wheel (12) is in rolling contact with the guide rail (13), the two ends of the chain plate (10) are provided with scale plates (5), the left end of the frame (3) is provided with a tensioning device (8), the tensioning device (8) and the tail wheel group (7) are designed as a whole, the tensioning device (8) comprises a pull rod (15) and a spring (16), the pull rod (15) passes through the outside of the frame (3), and the spring (16) is provided on the pull rod (15).

2. A novel plate feeder according to claim 1, characterized in that: An upper reinforcing plate (14) is provided on the middle upper surface of the chain plate (10), a lower reinforcing plate (9) is provided on the middle lower surface of the chain plate (10), and a chain plate running wheel (6) is provided on the lower surface of the lower reinforcing plate (9), and the chain plate running wheel (6) is in rolling contact with the guide rail (13).

3. A novel plate feeder according to claim 1, characterized in that: The pull rod (15) is provided with an outer baffle (18), which is arranged on the outer side of the frame (3). The pull rod (15) is provided with an adjustment nut (17), and two adjustment nuts (17) are provided.

4. A novel plate feeder according to claim 1, characterized in that: A driving device (2) for driving the head wheel assembly (1) is arranged on the side of the frame (3), and the driving device (2) adopts a variable frequency speed regulating three-phase asynchronous motor.

5. A novel plate feeder according to claim 1, characterized in that: The upper reinforcement plate (14), the chain plate (10) and the lower reinforcement plate (9) are fixed by bolts or welding.

Citation Information

Patent Citations

  • Plate feeder and feeding method

    CN118205868B

  • Plate type feeder

    CN214113826U

Cited By

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    CN119117553A