Round chip receiving machine
By designing a circular chip collector including a chip loading device, a transfer device, aggregation device and an image acquisition device, the problem of low round chip collection efficiency in the prior art is solved, and an efficient and automated chip collection process is realized.
Patent Information
- Application Number
- CN202422025043.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-21
AI Technical Summary
In the prior art, circular chips need to be collected manually after the punching press, resulting in very low material collection efficiency.
A circular chip collector is designed, including a frame, a chip loading device, a chip transfer device, aggregation device and an image acquisition device. The chip loading device loads the chip to the chip transfer device, and realizes automatic transfer and aggregate of the chip through the cooperation of the clamping components and the rotating plate. The image acquisition device is used to collect photo information of the chip, control the material tray rotor of the aggregate device, and realize automatic collection of chips at different angles.
Through the automated chip collection process, the collection efficiency is significantly improved and the time and cost of manual operation are reduced.
Smart Images
Figure CN223032224U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chip collection, and more specifically, to a circular chip collecting machine. Background Art
[0002] A chip, also known as a microcircuit, a microchip, or an integrated circuit, refers to a silicon wafer containing an integrated circuit. It is very small in size and is often part of a computer or other electronic device. As Figure 1 shown in the existing circular chip, there is a main hole and two sub-holes on the circular chip. The main hole is located at the center of the circle, and the two sub-holes are symmetrically arranged on both sides of the main hole. After the circular chip is processed by a punching machine, the next process is to collect the circular chip after punching. The existing collection method uses manual collection, and the collection efficiency is very low. Summary of the Utility Model
[0003] The technical problem to be solved by the utility model is that after the circular chip is processed by a punching machine, the next process is to collect the circular chip after punching. The existing collection method uses manual collection, and the collection efficiency is very slow. To overcome the above defects of the prior art, the utility model provides a circular chip collecting machine.
[0004] The utility model provides a circular chip collecting machine, which includes a frame, a chip loading device, a chip transfer device, an aggregate device, and an image acquisition device; the chip loading device is installed on the frame and is used to load circular chips onto the chip transfer device; the chip transfer device includes a clamping component, a rotating plate, and a rotating plate rotator. The rotating plate rotator is installed on the frame, and the rotating output end of the rotating plate rotator is connected to the rotating plate. The clamping component is connected to the rotating plate and is used to clamp circular chips. The clamping component reciprocates between the chip loading device and the aggregate device through the rotating plate; the aggregate device includes an aggregate tray and a tray rotator. The tray rotator is installed on the frame, and the rotating output end of the tray rotator is connected to the aggregate tray. The aggregate tray is integrally provided with a main rod for the main hole of the chip to pass through and a sub-rod for the sub-hole of the chip to pass through. The aggregate tray is located below the moving path of the clamping component; the image acquisition device is installed on the frame and is located above the rotating plate. The image acquisition device is electrically connected to the tray rotator.
[0005] Compared with the prior art, a circular chip collector of the present application has the following advantages: The chip loading device loads circular chips onto the chip transfer device. The chip transfer device reciprocates between the chip loading device and the aggregate device. The image acquisition device collects and processes the photo information of the circular chips, and controls the tray rotator of the aggregate device to realize the collection of circular chips at different angles by the aggregate device. That is, through the automated settings of the chip loading device, the chip transfer device, the aggregate device, and the image acquisition device, the automated collection of circular chips after being processed by a punching machine is realized, with a high degree of automation and fast collection efficiency.
[0006] In a possible implementation manner, the chip loading device is a conveyor belt mechanism, and the conveyor belt mechanism is arranged for horizontal conveying.
[0007] Compared with the prior art, adopting the above technical solution can, through the setting that the loading device is a conveyor belt mechanism, place the conveyor belt mechanism at the output end of the punching machine. After the punching machine successfully processes a circular chip, the circular chip can be transported and subsequently collected through the conveyor belt mechanism, and the speed of the conveyor belt mechanism can also be adjusted according to the punching speed, thereby improving the conveying efficiency.
[0008] In a possible implementation manner, an installation groove for installing a clamping component is provided on the rotating plate. The clamping component includes two clamping blocks, and a clamping groove for placing a circular chip is formed between the two clamping blocks. The two clamping blocks are movably connected in the installation groove in the horizontal direction, and a spring for driving the two clamping blocks to move towards each other is provided in the installation groove.
[0009] Compared with the prior art, adopting the above technical solution can, through the spring provided in the installation groove for driving the two clamping blocks to move towards each other, control the two clamping blocks by the elastic force of the spring for the circular chip conveyed by the conveyor belt mechanism, so that the center chip is fixed in the clamping groove, and the circular chip will not fall before being transported above the aggregate device, thereby realizing high-efficiency conveying and not affecting the overall process due to mistakes.
[0010] In a possible implementation manner, a first pushing cylinder and a second pushing cylinder are installed on the frame. The first pushing cylinder is arranged near the discharge end of the conveyor belt, and the first pushing cylinder is used to push the circular chip on the conveyor belt into the clamping groove. The second pushing cylinder is located above the rotating plate and is arranged vertically with the aggregate tray, and the second pushing cylinder is used to push the circular chip in the clamping groove out.
[0011] Compared with the prior art, adopting the above technical solution can, through the automatic setting of the first pusher cylinder and the second pusher rod, when the conveyor belt mechanism sends the circular chip to the feeding end of the chip transfer device, under the action of the first pusher cylinder, the circular chip is successfully sent into the clamping component of the chip transfer device. Then, the circular chip drives the rotating plate under the drive of the turntable rotator, places the circular chip above the aggregate tray, and then, under the action of the second pusher cylinder, pushes the circular chip into the aggregate tray, realizing the automatic collection of circular chips.
[0012] In a possible implementation manner, a connecting seat is provided on the rotational output end of the tray rotator, and the aggregate tray is detachably connected to the connecting seat.
[0013] Compared with the prior art, adopting the above technical solution can, through the setting that the aggregate tray is detachably connected to the connecting seat, facilitate the replacement of the aggregate tray when the circular chips on the aggregate tray are full.
[0014] In a possible implementation manner, a slot for inserting the aggregate tray is provided on the connecting seat, a plurality of elastic members are provided in the slot, and a plurality of grooves for placing the elastic members are provided on the aggregate tray.
[0015] Compared with the prior art, adopting the above technical solution can, through the elastic members in the slot, the aggregate tray can be telescopically inserted into the grooves provided on the aggregate tray, thereby realizing the flexible disassembly of the aggregate tray. There is no need to go to great lengths to disassemble the aggregate tray. Just slightly push the aggregate tray, and the elastic members will contract after being stressed, thereby realizing the separation of the aggregate tray from the connecting seat, that is, realizing the convenient fixation of the aggregate tray and also realizing the convenient disassembly of the aggregate tray.
[0016] In a possible implementation manner, a tray transfer device for transferring the aggregate tray is installed on the frame. The tray transfer device includes an inlet conveyor belt, an outlet conveyor belt, an inlet pusher cylinder, and an outlet pusher cylinder. The connecting seat is arranged between the inlet conveyor belt and the outlet conveyor belt. The inlet pusher cylinder is used to transfer the aggregate tray from the inlet conveyor belt to the connecting seat, and the outlet pusher cylinder is used to transfer the aggregate tray from the connecting seat to the outlet conveyor belt.
[0017] Compared with the prior art, adopting the above technical solution can, through the automatic setting of the tray transfer device, realize that the full aggregate tray is timely sent to the outlet conveyor belt by the outlet pusher cylinder, and the empty aggregate tray can be sent from the inlet conveyor belt to the connecting seat by the inlet pusher cylinder, thereby realizing the automatic installation, automatic disassembly, and automatic conveying of the aggregate tray.
[0018] In a possible implementation manner, the image acquisition device includes a camera and a controller. The camera is electrically connected to the input end of the controller, and the output end of the controller is electrically connected to the tray rotator.
[0019] Compared with the prior art, adopting the above technical solution can, through the automatic acquisition of the camera, timely collect images of the circular chips clamped in the clamping grooves, and the controller can control the tray rotator in real time. The tray rotator will rotate the tray angle in a timely manner according to the transmitted information, so that the main holes and secondary holes of the circular chips accurately fall into the corresponding main rods and secondary rods. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a schematic structural diagram of a circular chip;
[0021] Figure 2 is a schematic structural diagram of the circular chip receiving machine of the present utility model;
[0022] Figure 3 is a schematic structural diagram of a chip transfer device;
[0023] Figure 4 is a schematic structural diagram of an aggregate device;
[0024] Figure 5 is a schematic structural diagram of a connecting seat;
[0025] Figure 6 is a schematic structural diagram of a tray transfer device.
[0026] DESCRIPTION OF THE REFERENCE NUMERALS:
[0027] 1, frame; 11, first pusher cylinder; 12, second pusher cylinder; 2, chip loading device; 21, conveyor belt mechanism; 3, chip transfer device; 31, clamping component; 311, clamping block; 312, clamping groove; 32, rotating plate; 321, mounting groove; 322, spring; 33, rotating plate rotator; 4, aggregate device; 41, aggregate tray; 411, main rod; 412, secondary rod; 413, groove; 42, tray rotator; 421, connecting seat; 4211, slot; 4212, elastic member; 5, image acquisition device; 51, camera; 6, tray transfer device; 61, inlet conveyor belt; 62, outlet conveyor belt; 63, inlet pusher cylinder; 64, outlet pusher cylinder; 7, circular chip; 71, main hole; 72, secondary hole. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] First of all, those skilled in the art should understand that these embodiments are only used to explain the technical principles of the embodiments of the present application, and are not intended to limit the protection scope of the embodiments of the present application. Those skilled in the art can make adjustments according to needs to adapt to specific application scenarios.
[0029] In the description of the embodiments of the present application, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.
[0030] In the embodiments of the present application, unless otherwise clearly specified and limited, the first feature being "on" or "under" the second feature may mean that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may mean that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature is at a higher level than the second feature in terms of horizontal height. The first feature being "under", "beneath" and "underneath" the second feature may mean that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature is at a lower level than the second feature in terms of horizontal height.
[0031] The present application will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0032] See Figures 2 to 6 , embodiments of the present application disclose a circular chip collecting machine, including a frame 1, a chip loading device 2, a chip transfer device 3, an aggregating device 4, and an image acquisition device 5; the chip loading device 2 is installed on the frame 1 and is used to load circular chips 7 onto the chip transfer device 3; the chip transfer device 3 includes a clamping component 31, a rotating plate 32, and a rotating plate rotator 33, the rotating plate rotator 33 is installed on the frame 1, the rotating output end of the rotating plate rotator 33 is connected to the rotating plate 32, the clamping component 31 is connected to the rotating plate 32 and is used to clamp circular chips 7, and the clamping component 31 reciprocates between the chip loading device 2 and the aggregating device 4 through the rotating plate 32; the aggregating device 4 includes an aggregating tray 41 and a tray rotator 42, the tray rotator 42 is installed on the frame 1, the rotating output end of the tray rotator 42 is connected to the aggregating tray 41, the aggregating tray 41 is integrally provided with a main rod 411 for the main hole 71 of the chip to penetrate and a secondary rod 412 for the secondary hole 72 of the chip to penetrate, and the aggregating tray 41 is located below the moving path of the clamping component 31; the image acquisition device 5 is installed on the frame 1 and is located above the rotating plate 32, and the image acquisition device 5 is electrically connected to the tray rotator 42.
[0033] Specifically, to enable the circular chip 7 to be directly transported to the circular chip 7 collector after being processed by a punching machine, the chip loading device 2 is a conveyor belt mechanism 21, and the conveyor belt mechanism 21 is arranged for horizontal transportation. By setting the loading device as the conveyor belt mechanism 21, the conveyor belt mechanism 21 can be placed at the output end of the punching machine. After the punching machine successfully processes a circular chip 7, the circular chip 7 can be transported and subsequently collected through the conveyor belt mechanism 21, and the speed of the conveyor belt mechanism 21 can also be adjusted according to the punching speed, thereby improving the transportation efficiency.
[0034] Specifically, to enable the clamping component 31 to fix the circular chip 7 in the clamping groove 312 through two clamping blocks 311, making it not easy to fall off and easy to take out, an installation groove 321 for installing the clamping component 31 is provided on the rotating plate 32. The clamping component 31 includes two clamping blocks 311. A clamping groove 312 for the circular chip 7 to be placed is formed between the two clamping blocks 311. The two clamping blocks 311 are movably connected in the horizontal direction in the installation groove 321. A spring 322 for driving the two clamping blocks 311 to move towards each other is provided in the installation groove 321. Two identical installation grooves 321 are provided on the rotating plate 32 and are symmetrically arranged at both ends of the rotating plate 32. The clamping blocks 311 connected by the springs 322 in the two installation grooves 321 and the clamping grooves 312 formed by the two clamping blocks 311 have the same structure and movement form.
[0035] Specifically, to enable the circular chip 7 to automatically move from the conveyor belt mechanism 21 into the clamping component 31 of the chip transfer device 3 and then automatically push it into the aggregate tray 41, a first pusher cylinder 11 and a second pusher cylinder 12 are installed on the frame 1. The first pusher cylinder 11 is arranged near the discharge end of the conveyor belt. The first pusher cylinder 11 is used to push the circular chip 7 on the conveyor belt into the clamping groove 312. The second pusher cylinder 12 is located above the rotating plate 32 and is arranged vertically with the aggregate tray 41. The second pusher cylinder 12 is used to push out the circular chip 7 in the clamping groove 312, realizing the automatic collection of the circular chip 7.
[0036] As can be known from the above, the working principle of the circular chip 7 receiving machine is as follows: after the circular chip 7 is processed by a punching machine, under the setting that the conveyor belt mechanism 21 at the feeding end of the punching machine conveys it horizontally, it is sent to the feeding end of the chip transfer device 3. At this time, the first pusher cylinder 11 provided at the discharging end of the conveyor belt mechanism 21 pushes the circular chip 7 into the clamping groove 312 formed by two clamping blocks 311 elastically installed in the installation groove 321. The circular chip 7 is clamped in the clamping groove 312 through the spring 322, making it not easy to fall off. At this time, the image acquisition device 5 installed above the rotating plate 32 performs image acquisition on the circular chip 7 and controls the information to be transmitted to the tray rotator 42. Then, the rotating plate 32 rotates after being driven by the rotating plate driver. One end with the circular chip 7 clamped is rotated and sent above the collecting device 4, and the other end without the circular chip 7 clamped is rotated and opposite to the discharging end of the conveyor belt mechanism 21 again to realize the continuous rotary conveyance of the circular chip 7. The circular chip 7 placed above the collecting device 4 is pushed by the second pusher cylinder 12, so that the circular chip 7 is disengaged from the clamping groove 312 and sleeved on the main rod 411 and the auxiliary rod 412 of the collecting tray 41. The circular chip 7 is provided with a main hole 71 and an auxiliary hole 72 corresponding to the main rod 411 and the auxiliary rod 412, thus realizing automatic material collection, with convenient operation and high collection efficiency.
[0037] In this embodiment, a connecting seat 421 is provided on the rotary output end of the tray rotator 42, and the collecting tray 41 is detachably connected to the connecting seat 421. Thus, through the setting that the collecting tray 41 is detachably connected to the connecting seat 421, when the circular chips 7 on the collecting tray 41 are full, the collecting tray 41 can be conveniently replaced.
[0038] Specifically, to facilitate the fixing of the collecting tray 41 and also facilitate its disassembly, the connecting seat 421 is provided with a slot 4211 for the collecting tray 41 to be inserted. A plurality of elastic members 4212 are provided in the slot 4211, and a plurality of grooves 413 for the elastic members 4212 to be placed are provided on the collecting tray 41. The collecting tray 41 can be telescopically inserted into the grooves 413 provided on the collecting tray 41 through the elastic members 4212 in the slot 4211, thus realizing the flexible disassembly of the collecting tray 41. There is no need to go to great lengths to disassemble the collecting tray 41. Just slightly push the collecting tray 41, and the elastic members 4212 will contract after being stressed, thus realizing the separation of the collecting tray 41 from the connecting seat 421, that is, facilitating the fixing of the collecting tray 41 and also facilitating its disassembly.
[0039] Specifically, to achieve the timely automatic replacement of the full aggregate tray 41, a tray transfer device 6 for transferring the aggregate tray 41 is installed on the frame 1. The tray transfer device 6 includes an inlet conveyor belt 61, an outlet conveyor belt 62, an inlet push cylinder 63, and an outlet push cylinder 64. The connecting seat 421 is arranged between the inlet conveyor belt 61 and the outlet conveyor belt 62. The inlet push cylinder 63 is used to transfer the aggregate tray 41 from the inlet conveyor belt 61 to the connecting seat 421, and the outlet push cylinder 64 is used to transfer the aggregate tray 41 from the connecting seat 421 to the outlet conveyor belt 62. Through the automated setting of the tray transfer device 6, the full aggregate tray 41 can be timely sent to the outlet conveyor belt 62 by the outlet push cylinder 64, and the empty aggregate tray 41 can be sent from the inlet conveyor belt 61 to the connecting seat 421 by the inlet push cylinder 63, thereby realizing the automatic installation, automatic disassembly, and automatic conveying of the aggregate tray 41.
[0040] In this embodiment, the image acquisition device 5 includes a camera 51 and a controller. The camera 51 is electrically connected to the input end of the controller, and the output end of the controller is electrically connected to the tray rotator 42. Thus, through the automated acquisition of the camera 51, the image of the circular chip 7 clamped in the clamping groove 312 can be timely acquired, and the tray rotator 42 can be controlled in real time by the controller. The tray rotator 42 will rotate the tray angle in a timely manner according to the transmitted information, so that the main hole 71 and the secondary hole 72 of the circular chip 7 accurately fall into the corresponding main rod 411 and secondary rod 412.
[0041] In the description of the embodiments of the present application, it should be noted that in the description of the present application, the terms "inner", "outer", etc., indicating the direction or positional relationship are based on the direction or positional relationship shown in the drawings. This is only for the convenience of description and does not indicate or imply that the device or component must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present application.
[0042] In the description of the present application, the description with reference to terms such as "one embodiment", "some embodiments", "in this embodiment", "specific example", or "some examples" means that the specific features, mechanisms, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, mechanisms, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0043] As described above, it is only the specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed in the present application should be covered within the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims
1. A round chip receiving machine, characterized in that: It comprises a frame (1), a chip loading device (2), a chip transferring device (3), a material collecting device (4), and an image acquisition device (5); The chip loading device (2) is installed on the frame (1) and is used to load the circular chip (7) onto the chip transfer device (3); The chip transfer device (3) comprises a clamping component (31), a rotating plate (32) and a rotating plate rotator (33); the rotating plate rotator (33) is mounted on the frame (1); the rotating output end of the rotating plate rotator (33) is connected to the rotating plate (32); the clamping component (31) is connected to the rotating plate (32) and is used to clamp the circular chip (7); the clamping component (31) reciprocates between the chip loading device (2) and the collecting device (4) via the rotating plate (32); The material collecting device (4) comprises a material collecting tray (41) and a material tray rotator (42), wherein the material tray rotator (42) is mounted on the frame (1), and the rotating output end of the material tray rotator (42) is connected to the material collecting tray (41), and the material collecting tray (41) is integrally provided with a main rod (411) for the chip main hole (71) to penetrate and a secondary rod (412) for the chip secondary hole (72) to penetrate, and the material collecting tray (41) is located below the moving path of the clamping component (31); The image acquisition device (5) is mounted on the frame (1) and is located above the rotating plate (32); the image acquisition device (5) is electrically connected to the material tray rotator (42).
2. The round chip receiving machine according to claim 1, characterized in that: The chip loading device (2) is a conveyor belt mechanism (21), and the conveyor belt mechanism (21) is arranged for conveying in a horizontal direction.
3. The round chip receiving machine according to claim 2, characterized in that: The rotating plate (32) is provided with a mounting groove (321) for mounting a material clamping component (31); the material clamping component (31) comprises two clamping blocks (311); a clamping groove (312) for inserting a circular chip (7) is formed between the two clamping blocks (311); the two clamping blocks (311) are movably connected in the mounting groove (321) along a horizontal direction; a spring (322) for driving the two clamping blocks (311) to move toward each other is provided in the mounting groove (321).
4. The round chip receiving machine according to claim 3, characterized in that: The frame (1) is provided with a first pushing cylinder (11) and a second pushing cylinder (12). The first pushing cylinder (11) is arranged close to the discharge end of the conveyor belt, and is used to push the circular chip (7) on the conveyor belt into the clamping groove (312). The second pushing cylinder (12) is located above the rotating plate (32) and is arranged in the same vertical direction as the collecting plate (41), and is used to push the circular chip (7) in the clamping groove (312).
5. The round chip receiving machine according to claim 1, characterized in that: A connecting seat (421) is provided on the rotating output end of the material tray rotator (42), and the material collecting tray (41) is detachably connected to the connecting seat (421).
6. The round chip receiving machine according to claim 5, characterized in that: The connecting seat (421) is provided with a slot (4211) for the collecting plate (41) to be inserted, a plurality of elastic members (4212) are arranged in the slot (4211), and the collecting plate (41) is provided with a plurality of grooves (413) for the elastic members (4212) to be placed.
7. The round chip receiving machine according to claim 5, characterized in that: The frame (1) is provided with a material tray transfer device (6) for transferring the material collecting tray (41), the material tray transfer device (6) comprises an inlet conveyor belt (61), an outlet conveyor belt (62), an inlet push cylinder (63), and an outlet push cylinder (64), the connecting seat (421) is arranged between the inlet conveyor belt (61) and the outlet conveyor belt (62), the inlet push cylinder (63) is used to transfer the material collecting tray (41) from the inlet conveyor belt (61) to the connecting seat (421), and the outlet push cylinder (64) is used to transfer the material collecting tray (41) from the connecting seat (421) to the outlet conveyor belt (62).
8. The round chip receiving machine according to claim 1, characterized in that: The image acquisition device (5) comprises a camera (51) and a controller, wherein the camera (51) is electrically connected to an input end of the controller, and an output end of the controller is electrically connected to a material tray rotator (42).