Dry vibration material distributing device

Abstract

The utility model discloses a dry vibration material distributing device, and belongs to the technical field of dry vibration material processing. A dry vibration batching device comprises a storage barrel and a batching conveying mechanism connected with the storage barrel, a discharging pipe is arranged at the end, close to the batching conveying mechanism, of the storage barrel, and a scraping part is installed at the end, located on the inner side of the storage barrel, of the discharging pipe; a mounting box connected with the storage barrel is arranged on the outer side of the discharge pipe, a motor is arranged on the inner side of the mounting box, a driving gear is mounted at the output end of the motor, and a driven gear meshed with the driving gear is arranged on the outer side of the discharge pipe; by designing the scraping piece installed at one end of the inner side of the discharging pipe and combining a discharging pipe rotating mechanism driven by a motor, the device can automatically scrape residual materials on the inner wall of the storage barrel and near a discharging opening in the discharging process, the phenomena of material accumulation, caking or bridging are effectively prevented, and therefore it is guaranteed that the materials are discharged smoothly, and the discharging efficiency is improved. And the discharging efficiency and accuracy are improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of dry vibration material processing, and particularly relates to a dry vibration material batching device. Background Art

[0002] In the dry vibration material processing industry, the efficiency and accuracy of the batching process directly affect the quality of the final product and the overall efficiency of the production line. Traditional dry vibration material batching devices usually rely on gravity to discharge materials. Although this method is simple and direct, there are many deficiencies in practical applications.

[0003] Due to the diversity of the properties of dry vibration materials, such as differences in particle size, shape, humidity, etc., it often leads to the formation of accumulation, caking or bridging of materials inside the storage barrel, which in turn causes poor discharge or blockage. At the same time, during the discharge process of traditional batching devices, it is difficult to effectively clean the residual materials near the inner wall of the storage barrel. These residues not only cause waste of materials, but may also deteriorate due to long-term retention, polluting subsequent production. In addition, manually cleaning these residues is not only time-consuming and laborious, but may also pose a health hazard to operators. Summary of the Invention

[0004] The purpose of the utility model is to provide a dry vibration material batching device aiming at the problems existing in the prior art.

[0005] To achieve the above purpose, the utility model is realized by adopting the following technical solutions: A dry vibration material batching device includes a storage barrel and a batching conveying mechanism connected to the storage barrel. One end of the storage barrel close to the batching conveying mechanism is provided with a discharge pipe, and a scraping member is installed at one end of the discharge pipe located inside the storage barrel; an installation box connected to the storage barrel is provided outside the discharge pipe, a motor is provided inside the installation box, a driving gear is installed at the output end of the motor, a driven gear meshing with the driving gear is provided outside the discharge pipe, a cover plate is provided on the installation box, a rotary joint is provided at one end of the discharge pipe away from the storage barrel, and the other end of the rotary joint is connected to the batching conveying mechanism.

[0006] By adopting the above technical solutions, through the direct connection between the storage barrel and the batching conveying mechanism, the automatic conveying of materials is realized, the production efficiency and batching accuracy are improved. This design simplifies the material transfer process, reduces manual intervention, and lowers the operation cost.

[0007] Optionally, a connecting ring is provided at one end of the discharge pipe located inside the storage barrel, the diameter of the connecting ring is larger than that of the discharge pipe, and a sealing ring is installed on the outer periphery of the connecting ring.

[0008] By adopting the above technical solution, the design of the connecting ring enhances the connection strength between the discharge pipe and the storage cylinder, while the sealing ring further improves the sealing performance, effectively preventing material leakage and dust leakage. This not only keeps the working environment clean, but also protects the health of the operators and improves production safety.

[0009] Optionally, a bearing is provided between the outer periphery of the discharge pipe and the inner side wall of the storage cylinder.

[0010] By adopting the above technical solution, a bearing is arranged between the discharge pipe and the inner side wall of the storage cylinder, significantly reducing the friction and resistance during rotation, ensuring the smoothness and stability of the rotation of the discharge pipe. This design improves the operation efficiency of the equipment, reduces energy consumption and wear, and extends the service life of the equipment.

[0011] Optionally, the scraping member includes a connecting strip installed on the outer side of the connecting ring, and a scraping plate is provided at one end of the connecting strip close to the inner side wall of the storage cylinder, and the scraping plate and the connecting strip are longitudinally distributed along the inner side wall of the storage cylinder.

[0012] By adopting the above technical solution, the scraping member is composed of a connecting strip and a scraping plate, and is longitudinally distributed along the inner side wall of the storage cylinder, capable of comprehensively scraping the residual materials. This design ensures the uniformity and thoroughness of the scraping effect, and further improves the accuracy of batching and the cleanliness of the storage cylinder.

[0013] Optionally, fixing columns are installed on the outer side of the installation box, and the other ends of the fixing columns are connected to the outer side wall of the storage cylinder.

[0014] By adopting the above technical solution, the installation box is connected to the outer side wall of the storage cylinder through the fixing columns, enhancing the stability of the installation box, preventing loosening or damage caused by the vibration of the motor. This design improves the overall structural strength of the equipment and ensures the normal operation of the motor and the transmission system.

[0015] Optionally, arc-shaped openings are respectively formed on the cover plate and the installation box, and both of the two arc-shaped openings are semi-circular.

[0016] By adopting the above technical solution, the arc-shaped openings formed on the cover plate and the installation box facilitate the maintenance and repair of the motor and transmission components. This design simplifies the repair process, improves the repair efficiency, and reduces the repair cost.

[0017] Optionally, a pair of connecting seats are respectively installed on the outer sides of the cover plate and the installation box, and the two pairs of connecting seats are connected by fastening bolts.

[0018] By adopting the above technical solution, the cover plate is fixed to the connecting seat on the outer side of the installation box through fastening bolts, achieving reliable installation of the cover plate. This design ensures the sealing and stability of the cover plate, prevents the entry of dust and sundries, and is also convenient for disassembly and replacement when needed.

[0019] Optionally, the number of the storage barrels is a pair, and the pair of storage barrels are installed side by side. A support frame for stably supporting the storage barrels is arranged on the outer side of the storage barrels.

[0020] By adopting the above technical solution, a pair of storage barrels installed side by side can store different types or batches of materials respectively, which is convenient for management and flexible switching in the batching process.

[0021] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0022] 1. By designing a scraping member installed at the inner end of the discharge pipe and combining with the rotation mechanism of the discharge pipe driven by a motor, the device can automatically scrape the residual materials on the inner wall of the storage barrel and near the discharge port during the discharging process, effectively preventing the occurrence of material accumulation, caking or bridging phenomena, thereby ensuring smooth discharge of materials and improving the discharging efficiency and accuracy; 2. By arranging a bearing between the discharge pipe and the storage barrel and adopting reinforcement measures such as fixing columns, the device is more stable and reliable in structure, can withstand greater working loads and has a longer service life. At the same time, the design of the sealing ring also effectively prevents material leakage and pollution; 3. Traditional batching devices require manual cleaning of residual materials regularly, which is not only time-consuming and laborious, but also may pose health hazards to operators. However, the device greatly reduces the maintenance cost and labor intensity through an automatic cleaning mechanism and improves the overall operation efficiency of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a front view structural schematic diagram of the batching device of the present utility model;

[0024] Figure 2 is a cross-sectional structural schematic diagram of the storage barrel and the discharge pipe of the present utility model;

[0025] Figure 3 is a three-dimensional connection structural schematic diagram of the installation box and the cover plate of the present utility model;

[0026] Figure 4 is a three-dimensional structural schematic diagram of the discharge pipe of the present utility model.

[0027] In the figure: 1. Material storage cylinder; 2. Batching and conveying mechanism; 3. Discharge pipe; 301. Sealing ring; 302. Bearing; 4. Scraping member; 401. Connecting bar; 402. Scraping plate; 5. Installation box; 501. Fixed column; 6. Motor; 7. Driving gear; 8. Driven gear; 9. Cover plate; 901. Fixed bolt; 902. Arc-shaped opening; 903. Connecting seat; 904. Fastening bolt; 10. Rotary joint. Detailed implementation mode

[0028] The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present invention without creative work conditions belong to the scope of protection of the present invention.

[0029] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "middle", "upper", "lower", "left", "right", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.

[0030] As Figure 1 —shown in Figure 4, the specific solution of the embodiment is as follows: A dry vibration material batching device includes a material storage cylinder 1. The material storage cylinder 1 serves as a container for storing the dry vibration material to be batched, ensuring that the material remains dry and stable before batching. The number of the material storage cylinders 1 is a pair, and the pair of material storage cylinders 1 are installed side by side. A support frame for stably supporting the material storage cylinder 1 is provided outside the material storage cylinder 1. By installing a pair of material storage cylinders 1 side by side, separate storage of different types or batches of materials can be achieved, which is convenient for management and flexible switching during the batching process. The support frame provides stable support for the material storage cylinder 1, preventing it from shaking due to the weight or vibration of the material during the working process, enhancing the stability of the overall structure, ensuring the smooth progress of the batching process, extending the service life of the equipment, and a batching and conveying mechanism 2 connected to the material storage cylinder 1. The batching and conveying mechanism 2 can realize the automatic conveying and batching of materials, improving production efficiency and batching accuracy;

[0031] One end of the storage bin 1 close to the batching conveying mechanism 2 is provided with a discharge pipe 3. One end of the discharge pipe 3 located inside the storage bin 1 is provided with a connecting ring. The diameter of the connecting ring is larger than that of the discharge pipe 3. The discharge pipe 3 serves as a channel for the material to be discharged from the storage bin 1, and the connecting ring is used to fix and seal the connection between the discharge pipe 3 and the storage bin 1, ensuring the smooth discharge of the material. At the same time, it prevents material leakage and keeps the working environment clean. A sealing ring 301 is installed on the outer periphery of the connecting ring. The sealing ring 301 is an RC2051 high-pressure rotary sealing ring. The sealing ring 301 is installed on the outer periphery of the connecting ring, further enhancing the sealing performance between the discharge pipe 3 and the storage bin 1, effectively preventing the leakage of material dust, protecting the working environment and the health of personnel. A bearing 302 is provided between the outer periphery of the discharge pipe 3 and the inner side wall of the storage bin 1. The bearing 302 is placed between the discharge pipe 3 and the inner side wall of the storage bin 1, supporting the rotational movement of the discharge pipe 3, reducing friction and resistance during rotation, and ensuring the smoothness and stability of the rotation of the discharge pipe 3.

[0032] One end of the discharge pipe 3 located inside the storage bin 1 is installed with a scraping member 4. The scraping member 4 includes a connecting strip 401 installed on the outer side of the connecting ring. One end of the connecting strip 401 close to the inner side wall of the storage bin 1 is provided with a scraping plate 402. The scraping plate 402 and the connecting strip 401 are longitudinally distributed along the inner side wall of the storage bin 1. The scraping member 4 can be used to scrape the residual material on the inner side wall of the storage bin 1 when the discharge pipe 3 rotates, thereby preventing the accumulation of material in the storage bin 1, ensuring the accuracy of batching and the cleanliness of the storage bin 1.

[0033] An installation box 5 connected to the storage bin 1 is provided on the outer side of the discharge pipe 3. A fixing column 501 is installed on the outer side of the installation box 5. The other end of the fixing column 501 is connected to the outer side wall of the storage bin 1. A motor 6 is provided inside the installation box 5. A driving gear 7 is installed at the output end of the motor 6. A driven gear 8 meshing with the driving gear 7 is provided on the outer side of the discharge pipe 3. The motor 6 drives the driven gear 8 to rotate through the driving gear 7, thereby driving the discharge pipe 3 to rotate, realizing the automatic rotation of the discharge pipe 3, improving the discharge efficiency and uniformity, and reducing manual intervention.

[0034] A cover plate 9 is provided on the installation box 5. The cover plate 9 and the installation box 5 are respectively connected to the storage barrel 1 through fixing bolts 901. Arc-shaped openings 902 are respectively formed on the cover plate 9 and the installation box 5. Both of the two arc-shaped openings 902 are semi-circular. A pair of connecting seats 903 are respectively installed on the outer sides of the cover plate 9 and the installation box 5. The two pairs of connecting seats 903 are connected through fastening bolts 904. The cover plate 9 covers the installation box 5, and the arc-shaped openings 902 on both of them correspond to each other, which is convenient for the maintenance and repair of the motor 6 and transmission components, thereby protecting the internal mechanical structure from external interference, and at the same time facilitating the maintenance personnel to quickly repair. One end of the discharge pipe 3 far away from the storage barrel 1 is provided with a rotary joint 10. The other end of the rotary joint 10 is connected to the batching conveying mechanism 2. The rotary joint 10 connects the discharge pipe 3 and the batching conveying mechanism 2, allowing the discharge pipe 3 to maintain connection with the conveying mechanism while rotating, ensuring that the material can be continuously and stably conveyed to the conveying mechanism during the rotary discharging process, and realizing efficient batching.

[0035] The operation steps of the above embodiment are as follows:

[0036] Put the dry vibration materials to be batched into the storage barrels 1 installed side by side respectively, and ensure that each material is stored in a different storage barrel 1;

[0037] Start the batching conveying mechanism 2 for batching treatment;

[0038] When the batching of the materials in the storage barrel 1 is completed, start the motor 6 in the installation box 5 through the control device. The motor 6 starts to rotate and drives the driving gear 7. The driving gear 7 meshes with the driven gear 8 on the outer side of the discharge pipe 3, driving the discharge pipe 3 to start rotating;

[0039] As the discharge pipe 3 rotates, the materials are discharged from the storage barrel 1 under the action of gravity and the scraping member 4, and enter the batching conveying mechanism 2 through the discharge pipe 3;

[0040] During the whole batching process, continuously monitor the running state of the equipment, including the rotation speed of the motor 6, the rotation stability of the discharge pipe 3, and the conveying situation of the materials, etc.;

[0041] When maintenance or repair is needed, the fastening bolt 904 can be disassembled to open the cover plate 9, exposing the inspection opening of the motor 6 and transmission components, and necessary inspection and repair work can be carried out.

[0042] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dry vibration material batching device, comprising a storage barrel and a batching conveying mechanism connected to the storage barrel, wherein the storage barrel is provided with a discharge pipe at one end close to the batching conveying mechanism, wherein: A scraper is installed at one end of the discharge pipe located inside the storage barrel; a mounting box connected to the storage barrel is provided on the outside of the discharge pipe, a motor is provided on the inside of the mounting box, a driving gear is installed at the output end of the motor, a driven gear meshing with the driving gear is provided on the outside of the discharge pipe, a cover plate is provided on the mounting box, a rotary joint is provided at one end of the discharge pipe away from the storage barrel, and the other end of the rotary joint is connected to the batching conveying mechanism.

2. A dry vibration material batching device according to claim 1, characterized in that: A connecting ring is provided at one end of the discharge pipe located inside the storage barrel. The diameter of the connecting ring is larger than the diameter of the discharge pipe. A sealing ring is installed on the outer periphery of the connecting ring.

3. A dry vibration material batching device according to claim 1, characterized in that: A bearing is arranged between the outer periphery of the discharge pipe and the inner side wall of the storage barrel.

4. A dry vibration material batching device according to claim 2, characterized in that: The scraper member comprises a connecting strip installed on the outside of the connecting ring, and a scraper is provided at one end of the connecting strip close to the inner wall of the storage barrel, and the scraper and the connecting strip are longitudinally distributed along the inner wall of the storage barrel.

5. A dry vibration material batching device according to claim 1, characterized in that: A fixing column is installed on the outer side of the installation box, and the other end of the fixing column is connected to the outer side wall of the storage barrel.

6. A dry vibration material batching device according to claim 1, characterized in that: The cover plate and the installation box are respectively provided with arc-shaped openings, and both of the arc-shaped openings are semicircular.

7. A dry vibration material batching device according to claim 1, characterized in that: A pair of connecting seats are respectively installed on the outer sides of the cover plate and the installation box, and the two pairs of connecting seats are connected by fastening bolts.

8. A dry vibration material batching device according to claim 1, characterized in that: The number of the material storage barrels is a pair, and the pair of material storage barrels are installed side by side. A support frame for stably supporting the material storage barrels is provided on the outer side of the material storage barrels.

Images