Protection device capable of enhancing safety of car dumper

Abstract

The utility model discloses a protection device capable of enhancing the safety of a car dumper. Comprising a car dumper supporting base, and a lifting scissor jack, a left displacement scissor jack, a right displacement scissor jack, a lifting base, a rack, a left adjusting bolt, a right adjusting bolt, a right displacement scissor jack, a right positioning table and a carrier roller are arranged on the end face of the top end of the car dumper supporting base. The two sets of carrier rollers are arranged in a mirror image mode with the center point of the surface of the top end of the car dumper supporting base as the axis. The lifting scissor jack, the left displacement scissor jack, the right displacement scissor jack, the lifting base, the rack, the left adjusting bolt, the right adjusting bolt, the right displacement scissor jack and the right positioning table are all arranged between the two sets of carrier rollers. The device for preventing the car dumper from being out of control and rotating is simple in structure, complete in function, safe, reliable, low in manufacturing cost and easy to operate and maintain, and the car dumper is locked at any angle when a brake fails.

Description

Technical Field

[0001] The utility model relates to the technical field of bulk material handling machinery and equipment, in particular to a protection device that can enhance the safety of a car dumper. Background Art

[0002] A car dumper is a large mechanical equipment used to unload open-top railway wagons, and is used to unload coal, ore and other bulk materials carried by various standard-gauge railway open-top wagons. In order to better unload materials, the car dumper is usually equipped with components such as a motor reducer to drive it to perform forward turning from 0° to 175° and reverse turning from 175° to 0°. At the same time, in order to prevent the center of gravity of the car dumper from deviating and causing out-of-control rotation, a brake is installed on the car dumper to protect the car dumper.

[0003] However, if the braking force adjusted by the brake is insufficient or the friction plate fails, the car dumper will rotate, leading to safety accidents. Therefore, an additional safety measure needs to be added to the car dumper to ensure the safe use of the car dumper and increase its reliability. For this reason, the applicant proposes a protection device that can enhance the safety of the car dumper. Summary of the Utility Model

[0004] In order to overcome the deficiencies of the prior art, the purpose of the utility model is to provide a protection device that can enhance the safety of a car dumper, which has a simple structure, is easy to operate, and can effectively prevent the car dumper from rotating out of control. When the brake fails, the car dumper can be locked at any angle, providing a device that is fully functional, safe and reliable, has a low manufacturing cost, and is simple to operate and maintain to prevent the car dumper from rotating out of control.

[0005] To solve the above technical problems, the utility model provides the following technical solutions:

[0006] A protection device that can enhance the safety of a car dumper includes a scissor jack. On the top end face of the support base of the car dumper, there are respectively arranged a lifting scissor jack, a left displacement scissor jack, a right displacement scissor jack, a lifting base, a rack, a left adjustment bolt, a right adjustment bolt, a right displacement scissor jack, a right positioning table and a roller. The number of rollers is two groups, and they are arranged in a mirror image with the center point of the top surface of the support base of the car dumper as the axis. The lifting scissor jack, the left displacement scissor jack, the right displacement scissor jack, the lifting base, the rack, the left adjustment bolt, the right adjustment bolt, the right displacement scissor jack and the right positioning table are all arranged between the two groups of rollers.

[0007] The dumper is provided with a support base, and a turntable and a dumper driving device are respectively arranged on the outer side of the dumper. The gear of the dumper driving device meshes with the gear ring of the dumper turntable. A trailer beam platform is arranged between the dumper turntables, and railway gondolas can be parked on the trailer beam platform. A protection device is arranged on the dumper support base, and the rack of the protection device can mesh with the gear ring of the dumper turntable.

[0008] The top and the outer side of the dumper support base are respectively provided with a dumper turntable and a dumper driving device. The top of the dumper driving device is connected to the bottom of the dumper turntable. A railway gondola and a trailer beam platform are arranged inside the dumper turntable. The railway gondola and the trailer beam platform are connected. A gear ring is arranged on the outer side of the dumper turntable. A protection device is arranged at the connection between the dumper support base and the dumper turntable.

[0009] When the rack of the protection device meshes with the gear ring of the dumper turntable for locking, there are displacements in two directions: the displacement in the vertical direction and the horizontal displacement. The displacement in the vertical direction is driven by a lifting scissor jack, and the horizontal displacement is driven by a left-displacement scissor jack and a right-displacement scissor jack. After the rack and the gear ring of the dumper turntable are locked, they are limited by a left adjusting bolt and a right adjusting bolt.

[0010] The left-displacement scissor jack and the right-displacement scissor jack, the right positioning platform and the left positioning platform are arranged in a mirror image with the center point on the top surface of the lifting base as the axis. Slide rails are arranged inside the right positioning platform and the left positioning platform.

[0011] Compared with the prior art, the beneficial effects that the utility model can achieve are as follows:

[0012] Through the arranged various components, it can prevent the dumper from rotating out of control. When the brake fails, the dumper can be locked at any angle. Moreover, the structure of this device is simple, and it can provide a device for preventing the dumper from rotating out of control with complete functions, safety and reliability, low manufacturing cost, and simple operation and maintenance. Description of the Drawings

[0013] Figure 1 It is a schematic structural diagram of a protection device that can enhance the safety of a dumper;

[0014] Figure 2 It is a schematic installation structural diagram of a protection device that can enhance the safety of a dumper;

[0015] Figure 3 It is a schematic structural diagram of the installation method of the scissor jack and the rack of a protection device that can enhance the safety of a dumper.

[0016] Wherein: 1. Rotary dumper end disc; 2. Railway open wagon; 3. Trailer beam platform; 4. Rotary dumper drive device (existing equipment); 5. Roller; 6. Protection device (existing equipment); 7. Rotary dumper support base; 8. Ring gear; 9. Left displacement scissor jack; 10. Left adjustment bolt; 11. Lifting base; 12. Right displacement scissor jack; 13. Lifting scissor jack; 14. Rack; 15. Right positioning table; 16. Left positioning table; 17. Right adjustment bolt; 18. Slide rail. Detailed implementation mode

[0017] In order to make the technical means, creative features, achieved purposes and effects realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments. However, the following embodiments are only the preferred embodiments of the present utility model and not all of them. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work all belong to the protection scope of the present utility model. The experimental methods in the following embodiments are all conventional methods unless otherwise specified, and the materials, reagents, etc. used in the following embodiments can be obtained from commercial channels unless otherwise specified.

[0018] Embodiment 1:

[0019] As Figures 1 - 3 shown, a protection device for enhancing the safety of a rotary dumper includes a rotary dumper support base 7. The top end face of the rotary dumper support base 7 is respectively provided with a lifting scissor jack 13, a left displacement scissor jack 9, a right displacement scissor jack 12, a lifting base 11, a rack 14, a left adjustment bolt 10, a right adjustment bolt 17, a right displacement scissor jack 12, a right positioning table 15 and rollers 5. The number of rollers 5 is set to two groups and is arranged in a mirror image with the center point of the top surface of the rotary dumper support base 7 as the axis. The lifting scissor jack 13, the left displacement scissor jack 9, the right displacement scissor jack 12, the lifting base 11, the rack 14, the left adjustment bolt 10, the right adjustment bolt 17, the right displacement scissor jack 12 and the right positioning table 15 are all arranged between the two groups of rollers 5; The rotary dumper is provided with a support base 7, and an end disc 1 and a rotary dumper drive device 4 are respectively arranged on the outside of the rotary dumper. The gear of the rotary dumper drive device 4 meshes with the ring gear of the rotary dumper end disc 1. A trailer beam platform 3 is arranged between the rotary dumper end discs 1, and a railway open wagon 2 can be parked on the trailer beam platform 3. A protection device 6 is arranged on the rotary dumper support base 7, and the rack of the protection device 6 can mesh with the ring gear of the rotary dumper end disc 1.

[0020] At the top and the outside of the tipping machine support base 7, there are respectively arranged a tipping machine end plate 1 and a tipping machine driving device 4. The top of the tipping machine driving device 4 is connected to the bottom end of the tipping machine end plate 1. Inside the tipping machine end plate 1, there are arranged an open-top railway wagon 2 and a trailer beam platform 3. The open-top railway wagon 2 and the trailer beam platform 3 are connected. Outside the tipping machine end plate 1, there is a gear ring. At the connection between the tipping machine support base 7 and the tipping machine end plate 1, there is a protection device 6.

[0021] A tipping machine is a large mechanical device used to unload open-top railway wagons, and is used to unload coal, ore and other bulk materials carried by various standard-gauge open-top railway wagons. In order to better unload materials, the tipping machine is usually equipped with components such as a motor reducer to drive it to perform forward tipping from 0° to 175° and reverse tipping from 175° to 0°. At the same time, in order to protect the tipping machine from the situation that the center of gravity deviates and it rotates out of control, a brake is installed on the tipping machine; at the same time, in order to prevent the center of gravity of the tipping machine from deviating and it rotates out of control, or when the tipping machine stops, the brake can prevent the tipping machine from tipping, playing a protective role.

[0022] However, if the braking force adjusted by the brake is insufficient or the friction plate fails, the tipping machine will rotate and cause a safety accident. Then, an additional insurance measure needs to be added to the tipping machine to ensure the safe use of the tipping machine and increase the reliability of the tipping machine.

[0023] When the brake of the tipping machine is being overhauled or due to other faults for overhaul, or when the tipping machine stops and needs to be strengthened in protection, when it stops at any angular position, in order to prevent the brake from failing, the scissor jack can be manually lifted and lowered to longitudinally roughly align the fixed rack close to the gear ring of the tipping machine. If there is a deviation in the meshing of the teeth on the left side of the fixed rack and the gear ring, the scissor jack for left displacement is manually operated to push the fixed rack to move right for adjustment. If there is a deviation in the meshing of the teeth on the right side of the fixed rack and the gear ring, the scissor jack for right displacement is manually operated to push the fixed rack to move left for adjustment. After the teeth are aligned, the scissor jack is manually lifted and lowered to further engage with the gear ring. If the tipping machine flips, it will drive the rack to move left and right in the horizontal direction. The left and right adjustment bolts are turned to be in close contact with the rack, so that the rack cannot move left and right. The fixed rack in the vertical position cannot move downward because it is supported by the scissor jack, thereby locking the tipping machine end plate and preventing the tipping machine from rotating.

[0024] When the dumper is repaired or needs to be started for flipping, the anti-runaway rotation device needs to be unlocked. Loosen the left and right adjustment bolts, move them away from the fixed rack, manually lower the scissor jack, and disengage the fixed rack from the gear ring. When the fixed rack approaches the chute position, if there is a deviation on the left side when entering the chute, manually operate the left displacement scissor jack to push the fixed rack for right displacement adjustment. If there is a deviation on the right side when the fixed rack enters the chute, manually operate the right displacement scissor jack to push the fixed rack for left displacement adjustment. When the fixed rack can completely enter the chute, manually lower the scissor jack continuously to return the fixed rack to the safe original position.

[0025] The rack of the protection device can be engaged with the gear ring of the dumper end plate for locking, and there are two directions of displacement in the process: vertical displacement and horizontal displacement. The vertical displacement is driven by the lifting scissor jack, and the horizontal displacement is driven by the left displacement scissor jack and the right displacement scissor jack; after the rack and the gear ring of the dumper end plate are locked, they are limited by the left adjustment bolt and the right adjustment bolt.

[0026] It can prevent the dumper from rotating out of control. When the brake fails, it can lock the dumper at any angle. The structure of this device is simple, and it can provide a device for preventing the dumper from rotating out of control with complete functions, safety and reliability, low manufacturing cost, and simple operation and maintenance.

[0027] The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to this. Various changes can be made without departing from the spirit of the present invention within the knowledge scope of those skilled in the art.

Claims

1. A protective device for enhancing the safety of a car tipping machine, comprising a car tipping machine support base (7), a scissor jack and a rack (14), characterized in that: The top end surface of the tipping machine support base (7) is respectively provided with a lifting scissor jack (13), a left displacement scissor jack (9), a right displacement scissor jack (12), a lifting base (11), a rack (14), a left adjustment bolt (10), a right adjustment bolt (17), a right positioning platform (15) and a roller (5); the roller (5) is provided with two groups and is arranged in a mirror image with the center point of the top surface of the tipping machine support base (7) as the axis; the lifting scissor jack (13), the left displacement scissor jack (9), the right displacement scissor jack (12), the lifting base (11), the rack (14), the left adjustment bolt (10), the right adjustment bolt (17), the right displacement scissor jack (12) and the right positioning platform (15) are all arranged in the middle of the two groups of rollers (5).

2. A protective device for enhancing the safety of a car tipping machine according to claim 1, characterized in that: The car tipper is provided with a supporting base (7), and an end plate (1) and a car tipper driving device (4) are respectively provided on the outer side of the car tipper, the gear of the car tipper driving device (4) is meshed with the gear ring of the car tipper end plate (1), a trailer beam platform (3) is provided between the car tipper end plates (1), and a railway open car (2) can be parked on the trailer beam platform (3), and a protective device (6) is provided on the car tipper supporting base (7), and the rack of the protective device (6) can mesh with the gear ring of the car tipper end plate (1) for locking.

3. A protective device for enhancing the safety of a dumper according to claim 1, characterized in that: The rack of the protection device (6) can be meshed with the gear ring of the tipping machine end plate (1) to perform locking, and the process involves displacement in two directions: vertical displacement and horizontal displacement; the vertical displacement is driven by a lifting scissor jack (13), and the horizontal displacement can be driven by a left displacement scissor jack (9) and a right displacement scissor jack (12); after the rack (14) and the gear ring of the tipping machine end plate (1) are locked, they are limited by a left adjusting bolt (10) and a right adjusting bolt (17).

4. A protective device for enhancing the safety of a dumper according to claim 1, characterized in that: The left displacement scissor jack (9) and the right displacement scissor jack (12), the right positioning platform (15) and the left positioning platform (16) are all arranged in a mirror image with the center point of the top surface of the lifting base (11) as the axis, and the inner sides of the right positioning platform (15) and the left positioning platform (16) are both provided with slide rails (18).

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