Coiled material unwinding and spreading device
By designing a roll unrolling device, using the cloth rod and the cloth power device to achieve rapid traction and leveling of the fabric, the existing cloth tester has solved the problem of low efficiency and poor detection accuracy in cloth traction and leveling, and achieved more efficient and accurate cloth detection.
Patent Information
- Application Number
- CN202421922075.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-09
AI Technical Summary
Existing fabric inspection machines have problems of low efficiency and poor detection accuracy in fabric traction and smoothing, especially when manual laying is required.
A roll unwinding and unwinding device is designed, including a frame, mounting plate, unwinding station, winding station, detection station and transition roller group. The fast traction and smoothing of the fabric is achieved through the pull rod and the pulling power device, and the flat surface of the fabric is ensured during the conveying process, improving detection accuracy.
The device can quickly complete the cloth's lace-up and conveyance, ensuring that the surface of the cloth is flat during the inspection process, improving the accuracy and efficiency of the inspection, and reducing the need for manual intervention.
Smart Images

Figure CN223032540U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cloth inspection machines, in particular to a coil unwinding and cloth pulling device. Background Art
[0002] Most textile enterprises are in the state of manual cloth inspection. On ordinary cloth inspection machines, inspectors rely on eyesight to observe and find defects on the cloth surface. Some enterprises use the method of manual cloth turning to inspect the defects on the cloth surface, which has disadvantages such as low detection rate, slow speed, and high labor intensity. In recent years, with the emergence of machine vision intelligent cloth inspection machines, there has been a breakthrough change in the traditional cloth inspection method. Although there are various problems with machine vision intelligent cloth inspection machines at present, machine vision intelligent cloth inspection is gradually replacing manual cloth inspection, and during the cloth inspection process, the cloth needs to be laid flat for transportation.
[0003] Patent No. 202410063624.1 discloses a tension fine-tuning device for an intelligent cloth inspection machine. A detection frame is provided on this device, and the cloth needs to pass through the detection frame and be laid flat at the same time. At this time, two people are required to pull the cloth at both ends to complete it, which wastes manpower and material resources and has low efficiency. Summary of the Utility Model
[0004] The technical problem to be solved by the utility model is: a coil unwinding and cloth pulling device, which can quickly pull the cloth to complete the traction of the cloth, and at the same time can ensure that the surface of the cloth is flat during transportation and detection, the detection is accurate, and the efficiency is improved.
[0005] To solve the above technical problems, the technical solution of the utility model is: a coil unwinding and cloth pulling device, including a frame. Installation plates are fixedly installed on both lateral sides of the frame. A unwinding station for installing a cloth unwinding device is provided at the upstream position between the installation plates. A winding station for installing a cloth winding device is provided at the downstream position between the installation plates. A detection station is provided between the installation plates at the positions between the unwinding station and the winding station. A transition roller group for changing the conveying direction of the cloth is rotatably installed on the installation plate at the detection station. Downstream of the transition roller group, an upstream cloth unfolding device, an automatic cloth inspection platform, a downstream cloth unfolding device, and a manual cloth inspection platform are sequentially arranged and are all installed between the installation plates. The manual cloth inspection platform is upstream of the winding station. An automatic detection device is provided above the automatic cloth inspection platform. A longitudinal strip-shaped through hole is provided on the installation plate at the detection station. The opening height of the longitudinal strip-shaped through hole is higher than the installation height of the automatic cloth inspection platform. A cloth pulling rod is longitudinally slidably installed in the longitudinal strip-shaped through hole. The cloth pulling rod is driven by a cloth pulling power device to reciprocate in the longitudinal strip-shaped through hole.
[0006] As a preferred solution, rotating gears are rotatably installed at both lateral ends of the cloth pulling rod, and a spur rack corresponding to the longitudinal bar-shaped through hole is provided on the mounting plate. The rotating gear is meshed with a supporting rack, and the cloth pulling power device includes a cloth pulling motor. The cloth pulling motor is installed on a lateral side of the cloth pulling rod to drive the rotating gear to rotate, and the cloth pulling motor moves synchronously with the cloth pulling rod.
[0007] As a preferred solution, cloth pulling blocks constrained in the longitudinal strip through holes are provided at both lateral ends of the cloth pulling rod, and the cloth pulling rod slides back and forth in the longitudinal strip through holes by manual traction.
[0008] As a preferred solution, the transition roller group includes a cloth inspection transition roller for traction transition when inspecting the cloth and a cloth pulling transition roller for traction transition when pulling the cloth, and the cloth pulling transition roller and the cloth inspection transition roller are sequentially installed between the mounting plates.
[0009] As a preferred solution, the upstream cloth unfolding device and the downstream cloth unfolding device have the same structure, and the upstream cloth unfolding device comprises a laterally extending upstream transverse support rod, and the lateral sides of the upstream transverse support rod are respectively provided with circulating transverse transmission belts, and the transverse transmission belts are driven to rotate by a pulley driving power device, and the transverse transmission belts are respectively transmitted toward the mounting plate close to one side, and auxiliary conveying rollers are provided between the transverse transmission belts.
[0010] As a preferred solution, a toggle block is installed in the outer array of the transverse transmission belt.
[0011] As a preferred solution, the automatic cloth inspection platform is fixedly mounted between the mounting plates via a cloth inspection bracket, and both longitudinal ends of the automatic cloth inspection platform are provided with inspection transition rollers rotatably mounted on the mounting plates.
[0012] As a preferred solution, the automatic detection device includes a plurality of automatic detection cameras and a lighting group installed around the automatic detection cameras. The automatic detection cameras are fixedly installed in a top cover shell. The automatic detection cameras are arranged horizontally to correspond to the horizontal length of the automatic cloth inspection platform. The top cover shell is fixedly installed on a mounting plate through a detection bracket, and the lighting group is also installed in the top cover shell.
[0013] As a preferred solution, the automatic cloth inspection platform is also provided with a lighting lamp group.
[0014] After adopting the above technical solution, the effects of the present utility model are as follows: A coiled material unwinding and cloth pulling device includes a frame. Mounting plates are fixedly installed on both lateral sides of the frame horizontally. Between the mounting plates, at the upstream position, there is an unwinding station for installing an unwinding cloth device. Between the mounting plates, at the downstream position, there is a winding station for installing a winding cloth device. On the mounting plates, between the unwinding station and the winding station, there is a detection station. On the mounting plates at the detection station, a transition roller group for changing the conveying direction of the cloth is rotatably installed. Downstream of the transition roller group, an upstream cloth unfolding device, an automatic cloth inspection platform, a downstream cloth unfolding device, and a manual cloth inspection platform are sequentially arranged and are all installed between the mounting plates. The manual cloth inspection platform is upstream of the winding station. An automatic detection device is arranged above the automatic cloth inspection platform. On the mounting plates at the detection station, there is a longitudinal strip-shaped through hole. The opening height of the longitudinal strip-shaped through hole is higher than the installation height of the automatic cloth inspection platform. A cloth pulling rod is longitudinally slidably installed in the longitudinal strip-shaped through hole. The cloth pulling rod is driven by a cloth pulling power device to reciprocate in the longitudinal strip-shaped through hole; First, a certain length of cloth is unwound at the unwinding station. Then, the cloth is wound around the cloth pulling rod through the transition roller group. Then, the cloth pulling power device drives the cloth pulling rod to move longitudinally, so that the cloth moves from the unwinding station to the winding station. Then, the cloth is conveyed to the automatic cloth inspection platform through the transition roller group. The upstream cloth unfolding device ensures that the cloth on the automatic cloth inspection platform is flat, which is convenient for detecting the quality. Then, the downstream cloth unfolding device ensures that the cloth on the manual cloth inspection platform is flat, further ensuring the detection quality; This cloth pulling device can quickly pull the cloth to complete the traction of the cloth, and at the same time can ensure that the surface of the cloth is flat during the conveying and detection processes, the detection is accurate, and the efficiency is improved.
[0015] Also, since rotating gears are rotatably installed at both lateral ends of the cloth pulling rod, and straight tooth racks corresponding to the longitudinal strip-shaped through holes are arranged on the mounting plates, the rotating gears are meshed with the support racks. The cloth pulling power device includes a cloth pulling motor. The cloth pulling motor is installed on one lateral side of the cloth pulling rod to drive the rotating gear to rotate. The cloth pulling motor moves synchronously with the cloth pulling rod; In this way, by driving the rotating gear to rotate through the cloth pulling motor, it can cooperate with the straight tooth rack, so that the cloth pulling rod can move along the longitudinal strip-shaped through hole to complete the cloth pulling, saving manpower and improving efficiency.
[0016] Also, since cloth pulling blocks that are constrained in the longitudinal strip-shaped through hole are arranged at both lateral ends of the cloth pulling rod, the cloth pulling rod reciprocates in the longitudinal strip-shaped through hole by manual traction; In this way, directly pulling by a single person can further reduce the difficulty of cloth pulling and improve the efficiency.
[0017] Also, since the transition roller group includes a cloth inspection transition roller for traction and transition during cloth inspection and a cloth pulling transition roller for traction and transition during cloth pulling, the cloth pulling transition roller and the cloth inspection transition roller are sequentially installed between the mounting plates; Effectively distinguish the transition rollers used when pulling and conveying the cloth, improving the accuracy of the work.
[0018] Furthermore, since the upstream cloth unfolding device and the downstream cloth unfolding device have the same structure, the upstream cloth unfolding device comprises a laterally extending upstream transverse support rod, and the lateral sides of the upstream transverse support rod are respectively provided with circulating transverse transmission belts, and the transverse transmission belts are driven to rotate by a pulley driving power device, and the transverse transmission belts are respectively transmitted toward the mounting plate close to one side, and auxiliary conveying rollers are provided between the transverse transmission belts; since the transverse transmission belts can continuously perform cyclic transmission, the passing cloth can be unfolded toward the lateral sides, thereby effectively conveying and smoothing, facilitating subsequent detection, and improving the accuracy of detection.
[0019] Furthermore, since the outer array of the transverse transmission belt is equipped with shifting blocks, the leveling effect of the transverse transmission belt is improved.
[0020] Furthermore, since the automatic cloth inspection platform is fixedly mounted between the mounting plates via the cloth inspection bracket, inspection transition rollers rotatably mounted on the mounting plates are provided at both longitudinal ends of the automatic cloth inspection platform, ensuring stable and accurate transportation on the automatic cloth inspection platform and improving the detection accuracy of the automatic cloth inspection platform.
[0021] Furthermore, since the automatic detection device includes a plurality of automatic detection cameras and a lighting group installed around the automatic detection cameras, the automatic detection cameras are fixedly installed in the top cover shell, the automatic detection cameras are arranged horizontally and correspond to the horizontal length of the automatic cloth inspection platform, the top cover shell is fixedly installed on the mounting plate through the detection bracket, and the lighting group is also installed in the top cover shell; the automatic detection cameras can ensure that the cloth in the horizontal direction can be effectively detected, and the lighting group ensures that the cloth can be illuminated for a clearer display.
[0022] In addition, since the automatic cloth inspection platform is also provided with a lighting group, the display is further clear and the detection accuracy is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0024] Figure 1 It is a stereogram of an embodiment of the utility model;
[0025] Figure 2 It is a structural schematic diagram of an embodiment of the utility model;
[0026] Figure 3 It is a schematic structural diagram of the upstream material spreading device of the embodiment of the utility model;
[0027] Figure 4 It is a structural schematic diagram of the automatic detection device of the embodiment of the utility model;
[0028] Figure 5 yesFigure 1 A partial enlarged view of point A;
[0029] In the attached drawings: 1. frame; 2. mounting plate; 3. unwinding station; 4. rewinding station; 5. inspection station; 6. automatic cloth inspection platform; 7. manual cloth inspection platform; 8. longitudinal strip through hole; 9. cloth pulling rod; 10. rotating gear; 11. spur rack; 12. cloth pulling motor; 13. cloth inspection transition roller; 14. cloth pulling transition roller; 15. upstream transverse support rod; 16. transverse transmission belt; 17. auxiliary conveying roller; 18. driving pulley; 19. driven pulley; 20. pulley bracket; 21. pulley drive motor; 22. downstream transverse support rod; 23. toggle block; 24. inspection transition roller; 25. automatic inspection camera; 26. lighting unit; 27. top cover; 28. inspection bracket. DETAILED DESCRIPTION
[0030] The present invention is further described in detail below through specific embodiments.
[0031] like Figures 1 to 4 As shown, a coil unwinding and cloth drawing device comprises a frame 1, mounting plates 2 are fixedly installed on both sides of the frame 1 in the horizontal direction, an unwinding station 3 for installing an unwinding cloth device is provided between the mounting plates 2 at an upstream position, a winding station 4 for installing a winding cloth device is provided between the mounting plates 2 at a downstream position, a detection station 5 is provided on the mounting plate 2 between the unwinding station 3 and the winding station 4, a transition roller group with a transition cloth conveying direction is rotatably installed on the mounting plate 2 located on the detection station 5, and upstream cloth extension devices are provided in sequence downstream of the transition roller group. An opening device, an automatic cloth inspection platform 6, a downstream cloth unfolding device and a manual cloth inspection platform 7 are all installed between the mounting plates 2, the manual cloth inspection platform 7 is located upstream of the winding station 4, an automatic detection device is provided above the automatic cloth inspection platform 6, a longitudinal strip through hole 8 is provided on the mounting plate 2 at the detection station 5, the opening height of the longitudinal strip through hole 8 is higher than the installation height of the automatic cloth inspection platform 6, a cloth pulling rod 9 is longitudinally slidably installed in the longitudinal strip through hole 8, and the cloth pulling rod 9 is driven by a cloth pulling power device to slide back and forth in the longitudinal strip through hole 8.
[0032] like Figure 1 and Figure 2As shown, rotation gears 10 are rotatably installed at the transverse two ends of the cloth pulling rod 9. A straight tooth rack 11 corresponding to the longitudinal strip through hole 8 is provided on the mounting plate 2. The rotation gears 10 mesh with the support rack. The cloth pulling power device includes a cloth pulling motor 12. The cloth pulling motor 12 is installed on one transverse side of the cloth pulling rod 9 to drive the rotation gears 10 to rotate. The cloth pulling motor 12 moves synchronously with the cloth pulling rod 9. The rotation gears 10 are respectively located on both sides of the cloth pulling rod 9, and the rotation gears 10 are movably connected to the cloth pulling rod 9 to ensure that the cloth pulling rod 9 will not rotate to affect the cloth pulling effect. Then, the cloth pulling motor 12 can drive the rotation gears 10 to rotate and cooperate with the straight tooth rack 11. Just wind the cloth around the cloth pulling rod 9 to enable the cloth pulling rod 9 to move along the longitudinal strip through hole 8 to complete cloth pulling, saving manpower and improving efficiency.
[0033] Another solution can also be adopted. Cloth pulling blocks that are constrained in the longitudinal strip through hole 8 are provided at the transverse two ends of the cloth pulling rod 9. The cloth pulling rod 9 reciprocally slides in the longitudinal strip through hole 8 by manual traction. The cloth pulling position of the cloth pulling rod 9 in the longitudinal direction can be effectively limited through the cloth pulling blocks. In this way, the cloth pulling rod 9 can complete the movement by manual traction on one side, further reducing the cloth pulling difficulty and improving efficiency.
[0034] In this embodiment, the transition roller group includes a cloth inspection transition roller 13 for traction and transition during cloth inspection and a cloth pulling transition roller 14 for traction and transition during cloth pulling. The cloth pulling transition roller 14 and the cloth inspection transition roller 13 are sequentially installed between the mounting plates 2. The cloth inspection transition roller 13 can effectively traction and tension the cloth and convey it to the automatic detection table surface to ensure accurate conveyance. The cloth pulling transition roller 14 can effectively guide and traction the cloth to the cloth pulling rod 9 during cloth pulling, enabling the cloth to be pulled accurately and stably.
[0035] Such as Figure 2 and Figure 3As shown, the upstream fabric unfolding device and the downstream fabric unfolding device have the same structure, and the upstream fabric unfolding device includes an upstream transverse support rod 15 extending laterally, and the lateral sides of the upstream transverse support rod 15 are respectively provided with a circulating transverse transmission belt 16, and the transverse transmission belt 16 is driven to rotate by a pulley driving power device, and the transverse transmission belt 16 is respectively transmitted toward the mounting plate 2 close to one side, and an auxiliary conveying roller 17 is provided between the transverse transmission belts 16; two opposite transverse transmission belts 16 on the upstream transverse support rod 15, and a corresponding driving pulley 18 and a driven pulley 19 are provided on one side of the upstream transverse support rod 15 to support the transverse transmission belt 16, and the driving pulley 18 and The driven pulley 19 is rotatably installed on the upstream support rod through the pulley bracket 20. The pulley driving power device includes a pulley driving motor 21. The pulley driving motor 21 drives the active pulley 18, and the transverse transmission belt 16 drives the driven pulley 19 to rotate in a continuous cycle toward both sides of the transverse direction, so that the cloth can be unfolded by friction. The transverse transmission belts 16 on the upstream transverse support rod 15 are symmetrically arranged, and an auxiliary conveying roller 17 is provided in the middle. The auxiliary conveying roller 17 can support the middle part of the cloth when unfolding the cloth to ensure accurate conveying. The downstream cloth unfolding device includes a downstream transverse support rod 22. The downstream transverse support rod 22 is provided with a corresponding transverse transmission belt 16 and a pulley driving motor 21 that drives the transverse transmission belt 16.
[0036] Furthermore, a toggle block 23 is installed in an array outside the transverse transmission belt 16 to improve the leveling effect of the transverse transmission belt 16 .
[0037] In this embodiment, the automatic cloth inspection platform 6 is fixedly installed between the mounting plates 2 through a cloth inspection bracket, and inspection transition rollers 24 rotatably installed on the mounting plates 2 are provided at both longitudinal ends of the automatic cloth inspection platform 6; after being leveled, the cloth is transported through the inspection transition rollers 24, which can reduce the resistance of the cloth passing through the automatic cloth inspection platform 6, and the transportation is stable and reliable while the detection can also be accurate, thereby improving the detection accuracy of the automatic cloth inspection platform 6.
[0038] like Figure 4 As shown, the automatic detection device includes a plurality of automatic detection cameras 25 and a lighting group 26 installed around the automatic detection cameras 25. The automatic detection cameras 25 are fixedly installed in a top cover 27. The automatic detection cameras 25 are arranged horizontally corresponding to the horizontal length of the automatic cloth inspection platform 6. The top cover 27 is fixedly installed on the mounting plate 2 through a detection bracket 28, and the lighting group 26 is also installed in the top cover 27. The automatic detection cameras 25 can ensure that the cloth in the horizontal direction can be effectively detected, and the lighting group 26 ensures that the cloth can be illuminated for a clearer display.
[0039] Further, a lighting group 26 is also provided on the automatic cloth inspection platform 6; cooperating with the lighting group 26 above to further display clearly and improve the detection accuracy.
[0040] The above embodiments are only descriptions of the preferred embodiments of the present invention and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, various deformations and modifications made to the technical solutions of the present invention shall fall within the protection scope determined by the claims of the present invention.
Claims
1. A coil unwinding and cloth drawing device, comprising a frame, with mounting plates fixedly mounted on both sides of the frame, characterized in that: An unwinding station for installing a fabric unwinding device is provided at an upstream position between the mounting plates, a winding station for installing a fabric winding device is provided at a downstream position between the mounting plates, a detection station is provided on the mounting plate between the unwinding station and the winding station, a transition roller group for transition fabric conveying direction is rotatably installed on the mounting plate located at the detection station, an upstream fabric unwinding device, an automatic fabric inspection platform, a downstream fabric unwinding device and a manual fabric inspection platform are sequentially provided downstream of the transition roller group and are all installed between the mounting plates, the manual fabric inspection platform is located upstream of the winding station, an automatic detection device is provided above the automatic fabric inspection platform, a longitudinal strip through hole is provided on the mounting plate at the detection station, the opening height of the longitudinal strip through hole is higher than the installation height of the automatic fabric inspection platform, a cloth pulling rod is longitudinally slidably installed in the longitudinal strip through hole, and the cloth pulling rod is driven by a cloth pulling power device to slide back and forth in the longitudinal strip through hole.
2. A coil unwinding and cloth drawing device as claimed in claim 1, characterized in that: The cloth pulling rod is rotatably installed with rotating gears at both lateral ends, and the mounting plate is provided with spur racks corresponding to the longitudinal bar-shaped through holes. The rotating gears are meshed with supporting racks. The cloth pulling power device includes a cloth pulling motor, and the cloth pulling motor is installed on one lateral side of the cloth pulling rod to drive the rotating gears to rotate. The cloth pulling motor moves synchronously with the cloth pulling rod.
3. A coil unwinding and cloth drawing device as claimed in claim 1, characterized in that: The cloth pulling rod has cloth pulling blocks constrained in the longitudinal strip through holes at both transverse ends, and the cloth pulling rod slides back and forth in the longitudinal strip through holes by manual traction.
4. A coil unwinding and cloth drawing device as claimed in claim 2 or 3, characterized in that: The transition roller group comprises a cloth inspection transition roller for pulling transition when cloth inspection is performed and a cloth pulling transition roller for pulling transition when cloth pulling is performed. The cloth pulling transition roller and the cloth inspection transition roller are sequentially installed between the mounting plates.
5. A coil unwinding and cloth drawing device as claimed in claim 4, characterized in that: The upstream cloth unfolding device and the downstream cloth unfolding device have the same structure. The upstream cloth unfolding device includes a laterally extending upstream transverse support rod. The lateral sides of the upstream transverse support rod are respectively provided with circulating transverse transmission belts. The transverse transmission belts are driven to rotate by a pulley driving power device. The transverse transmission belts are respectively transmitted toward the mounting plate close to one side, and auxiliary conveying rollers are provided between the transverse transmission belts.
6. A coil unwinding and cloth drawing device as claimed in claim 5, characterized in that: The outer array of the transverse transmission belt is equipped with a toggle block.
7. A coil unwinding and cloth drawing device as claimed in claim 6, characterized in that: The automatic cloth inspection platform is fixedly installed between the mounting plates through a cloth inspection bracket, and inspection transition rollers rotatably installed on the mounting plates are provided at both longitudinal ends of the automatic cloth inspection platform.
8. A coil unwinding and cloth drawing device as claimed in claim 7, characterized in that: The automatic detection device includes a plurality of automatic detection cameras and a lighting group installed around the automatic detection cameras. The automatic detection cameras are fixedly installed in a top cover shell. The automatic detection cameras are arranged horizontally to correspond to the horizontal length of the automatic cloth inspection platform. The top cover shell is fixedly installed on a mounting plate through a detection bracket, and the lighting group is also installed in the top cover shell.
9. A coil unwinding and cloth drawing device as claimed in claim 8, characterized in that: The automatic cloth inspection platform is also provided with a lighting lamp group.
Citation Information
Patent Citations
Tension fine adjustment device of intelligent cloth inspecting machine and calculation method of tension fine adjustment device
CN117800138A