Roller replacing device with winding roller
By designing a roller replacing device for roller replacing, the coordinated work of the frame, unwinding roller, material rack, fixture and driving mechanism is used to solve the problem of low automatic roller replacing efficiency of roller replacing, achieving roller replacing without shutdown, and improving winding efficiency.
Patent Information
- Application Number
- CN202422157490.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-03
AI Technical Summary
In the prior art, in the coil processing production line, the automatic roll change operation efficiency of the rolling roller is low, which affects the winding efficiency.
A roll-replace roller replacement device is designed, including a frame, unwinding roller, material rack, fixture and driving mechanism. Through the coordinated work of the rotary driving mechanism, the vertical driving mechanism and the horizontal moving mechanism, the automatic roll replacement of the roll is realized.
Automatic roll change with roll rolls is realized without shutting down, improving winding efficiency and ensuring production continuity.
Smart Images

Figure CN223032635U_ABST
Abstract
Description
Technical Field
[0001] This application is related to a winding mechanism or winding operation, and particularly relates to a roll changing device for a tape roll. Background Art
[0002] The take-up part of a coil material processing production line winds raw materials into coil materials mechanically, and is widely used in paper roll, cloth roll, plastic roll, and metal coil processing production lines, and is designed diversely according to actual process requirements.
[0003] When winding a thin film, the tape roll is sleeved on an air shaft. After winding is completed, the air pressure inside the air shaft is released, so that the outer diameter of the air shaft becomes smaller and the tape roll is taken out from the reel, which is convenient for sleeving a new tape roll again and then winding the thin film. In order to ensure the winding efficiency, it is necessary to realize automatic roll changing of the tape roll. Summary of the Invention
[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. For this purpose, the utility model provides a roll changing device for a tape roll, and the technical solution adopted is as follows:
[0005] A roll changing device for a tape roll, comprising:
[0006] A frame having two relatively arranged mounting brackets;
[0007] A pay-off roll, the two ends of which are respectively rotatably mounted on the two mounting brackets, and the pay-off roll winds a strip-shaped article;
[0008] A material rack arranged on the front side of the pay-off roll;
[0009] Two first clamps, which are respectively mounted on the two mounting brackets through a vertical driving mechanism and are respectively located above the two ends of the pay-off roll;
[0010] A cutter assembly, which is mounted on the frame through a rotary driving mechanism, and the rotary driving mechanism is used to drive the cutter assembly to rotate around the pay-off roll;
[0011] Two second clamps, which are mounted on the cutter assembly and are located at the two ends of the pay-off roll;
[0012] Two receiving tables, which are respectively mounted on the two mounting brackets and the two receiving tables are respectively located on the front sides of the two ends of the pay-off roll.
[0013] The technical solution adopted by an embodiment of the utility model to solve its technical problems is: further comprising: two fourth clamps, which are respectively rotatably mounted on the two mounting brackets through a roll shifting driving mechanism, and the two fourth clamps can respectively swing on the mounting bracket on the same side to the front end of the receiving table on the same side or the two ends of the material rack under the action of the roll shifting driving mechanism.
[0014] Two fifth jigs, the two fifth jigs are respectively installed on two mounting brackets through swing driving mechanisms, and the two fifth jigs are respectively located on one side of the two fourth jigs facing away from each other;
[0015] The two vertical driving mechanisms are respectively installed on the mounting bracket through a horizontal moving mechanism, and the horizontal moving mechanism is used to drive the vertical driving mechanism to drive the first jig to reciprocate between the front side of the material receiving table and above the unwinding roller.
[0016] In an embodiment of the present utility model, the technical solution adopted to solve its technical problem is: a clamping groove is provided on the fifth jig.
[0017] In an embodiment of the present utility model, the technical solution adopted to solve its technical problem is: further included are: clamping openings are provided on the first jig and the second jig, the clamping opening of the first jig faces forward, and when the cutting tool assembly rotates above the unwinding roller, the clamping openings of the two second jigs face upward.
[0018] The beneficial effect of the present utility model: Through the above structure, the present application realizes the automatic roll change of the strip roll, without stopping the machine, and does not affect the winding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The above and / or additional aspects and advantages of the present utility model will become apparent and easy to understand from the description of the embodiments in conjunction with the following drawings, wherein:
[0020] Figure 1 is the working principle of the strip roll changing device described in the present application Figure 1 ;
[0021] Figure 2 is the working principle of the strip roll changing device described in the present application Figure 2 ;
[0022] Figure 3 is the working principle of the strip roll changing device described in the present application Figure 3 ;
[0023] Figure 4 is the working principle of the strip roll changing device described in the present application Figure 4 ;
[0024] Figure 5 is the working principle of the strip roll changing device described in the present application Figure 5 ;
[0025] Figure 6 is the working principle of the strip roll changing device described in the present application Figure 6 . DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The role of the drawings is to supplement the description in the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present invention. However, it should not be construed as a limitation on the protection scope of the present invention.
[0027] In the description of the present invention, the meaning of "a plurality of" is more than two. Understandings such as "greater than", "less than", and "exceeding" do not include the corresponding number, while understandings such as "above", "below", and "within" include the corresponding number. If there is a description of "first" and "second", it is only for the purpose of distinguishing technical features and cannot be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or the sequence relationship of the indicated technical features.
[0028] In the description of the present invention, it should be understood that regarding the orientation description, such as the orientation or positional relationship indicated by "above", "below", "front", "rear", "left", "right", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present invention.
[0029] In the present invention, unless otherwise clearly defined, terms such as "set", "installed", and "connected" should be understood in a broad sense. For example, they can be directly connected or indirectly connected through an intermediate medium; they can be fixedly connected, detachably connected, or integrally formed; they can be mechanically connected; they can be the communication inside two elements or the interaction relationship between two elements. Those skilled in the art can reasonably determine the specific meaning of the above terms in the present invention in combination with the specific content of the technical solution.
[0030] Refer to Figures 1-6 , and the embodiments of the present application are proposed. The roll changing device for the tape roll described in this embodiment includes:
[0031] A frame having two relatively arranged mounting brackets 10;
[0032] A pay-off roll 20, the two ends of which are respectively rotatably installed on the two mounting brackets 10, and the pay-off roll 20 winds a strip-shaped article;
[0033] A material rack 100 is arranged on the front side of the pay-off roll 20;
[0034] Two first clamps 30 are respectively installed on the two mounting brackets 10 through a vertical driving mechanism 40 and are respectively located above the two ends of the pay-off roll 20;
[0035] The cutter assembly 50 is mounted on the frame via a rotary drive mechanism, and the rotary drive mechanism is used to drive the cutter assembly 50 to rotate around the unwinding roller 20;
[0036] Two second clamps 60, mounted on the cutter assembly 50 and located at both ends of the unwinding roller 20;
[0037] The two receiving platforms 70 are respectively mounted on the two mounting frames 10 and the two receiving platforms 70 are respectively located at the front sides of the two ends of the unwinding roller 20 .
[0038] See attached Figure 1 As shown, the first tape roll 1a is placed at the rear end of the two receiving platforms 70 for winding, and at this time, the two ends of the second tape roll 2a are clamped by the two first clamps 30 respectively;
[0039] See attached Figure 2 As shown, after the first tape roll 1a is wound up, the cutter assembly 50 is driven by the rotary drive mechanism to rotate to the top of the unwinding roll 20 with the unwinding roll 20 as the axis, and then the two vertical drive mechanisms 40 drive the two first clamps 30 to descend until the two first clamps 30 and the two second clamps 60 are distributed at the same height, so that the second tape roll 2a is placed on the second clamps 60;
[0040] The cutter assembly 50 cuts the film, and the film is rewound on the second belt roll 2a, and the first belt roll 1a that has been wound is moved out from the receiving platform 70, and the cutter assembly 50 continues to rotate forward, and the second clamp 60 drives the two ends of the second belt roll 2a to rotate forward and pass one side of the receiving platform 70, and the second belt roll 2a on the second clamp 60 is placed on the receiving platform 70, as shown in the attached figure. Figure 4 The cutter assembly 50 continues to rotate downward and waits for the second belt winding roller 2a to complete winding.
[0041] In order to allow the tape roll to be stably wound on the receiving platform 70, a groove is further provided on the receiving platform 70, and the tape roll is placed in the groove for winding.
[0042] In this embodiment, the cutter assembly 50 is distributed between the two receiving platforms 70 so that the cutter assembly 50 can rotate between the two receiving platforms 70 with the unwinding roller 20 as the axis, and can place both ends of the second belt winding roller 2a on the receiving platform 70.
[0043] In order to ensure smooth transfer of the second belt roll 2a among the first clamp 30, the second clamp 60 and the fourth clamp 90, the two first clamps 30 are distributed on both sides of the two fourth clamps 90 close to each other, and the two second clamps 60 are distributed on both sides of the two receiving tables 70 away from each other.
[0044] Preferably, in order to facilitate the loading of the second belt roll 2a, the method further comprises:
[0045] The two fourth clamps 90 are rotatably mounted on the two mounting frames 10 through the roller drive mechanism. Under the action of the roller drive mechanism, the two fourth clamps 90 can be swung on the mounting frames 10 on the same side to the front end of the material receiving platform 70 on the same side or the left and right sides of the material rack 100.
[0046] Two fifth clamps 110, the two fifth clamps 110 are respectively mounted on the two mounting frames 10 through a swing driving mechanism, and the two fifth clamps 110 are respectively located on the sides of the two fourth clamps 90 that are away from each other;
[0047] The two vertical drive mechanisms 40 are respectively installed on the mounting frame 10 through horizontal moving mechanisms, and the horizontal moving mechanisms are used to drive the vertical drive mechanisms 40 to drive the first clamp 30 to move back and forth between the front side of the receiving platform 70 and the top of the unwinding roller 20.
[0048] The second belt roll 2a is placed on the material rack 100 to wait for replacement, and both ends of the second belt roll 2a extend out of the material rack;
[0049] like Figure 3 As shown, the fourth clamps 90 are respectively swung to one side of the material rack 100 on the mounting frame 10 on the same side under the action of the shift roller driving mechanism, and the shift roller driving mechanism drives the fourth clamps 90 to swing upward, so that the two fourth clamps 90 clamp the two ends of the second belt roll 2a on the material rack 100 and continue to swing upward to the front side of the receiving platform 70, as shown in FIG. Figure 4 As shown;
[0050] Reference Figure 5 As shown, the swing drive mechanism drives the two fifth clamps 110 to swing upward from bottom to top, until the fifth clamps 110 swing to the front side of the receiving platform 70, the vertical drive mechanism 40 drives the two first clamps 30 to descend, the fifth clamps 110 continues to swing upward and drives the second belt roll 2a to continue to move upward until it is flush with the height of the two first clamps 30;
[0051] like Figure 6 As shown, the horizontal moving mechanism drives the first clamp 30 to move forward so that the first clamp 30 clamps the second belt winding roller 2a, the vertical driving mechanism 40 drives the second belt winding roller 2a upward away from the fifth clamp 110, and the horizontal moving mechanism then drives the two first clamps 30 to move above the unwinding roller 20.
[0052] In this embodiment, the fifth fixture 110 is provided with a clamping groove. When the fifth fixture 110 swings to the front side of the receiving table 70 and is at the same height as the first fixture 30, the clamping grooves on the fifth fixture 110 face upward, so that when the fifth fixture 110 swings to the front side of the receiving table 70, it can directly drive the second tape roller 2a to swing upward; and when the fifth fixture 110 swings to the same height as the first fixture 30, the clamping groove of the fifth fixture 110 faces upward, and the vertical driving mechanism 40 drives the two first fixtures 30 to move upward away from the two fifth fixtures 110.
[0053] In this embodiment, the first fixture 30 and the second fixture 60 are provided with clamping openings. The clamping opening of the first fixture 30 faces forward. When the cutter assembly 50 rotates above the unwinding roller 20, the clamping openings of the two second fixtures 60 face upward.
[0054] When the first fixture 30 faces forward, the second fixture 60 rotates with the cutter assembly 50 to drive the second tape roller 2a to rotate accordingly and disengage from the first fixture 30.
[0055] When the clamping openings of the two second fixtures 60 face upward, the first fixture 30 descends to place the second tape roller 2a in the second fixture 60.
[0056] The structures and connection relationships of the rotation driving mechanism, the roller moving driving mechanism, the swing driving mechanism, and the horizontal moving mechanism belong to the commonly used technologies in the art. In this application, the specific structures and connection relationships of the rotation driving mechanism, the roller moving driving mechanism, the sliding mechanism, and the swing driving mechanism are not specifically described as long as they can meet the above operations.
[0057] Certainly, the present invention is not limited to the above embodiments. Those skilled in the art can make equivalent deformations or substitutions without departing from the spirit of the present invention, and these equivalent deformations and substitutions are all included in the scope defined by the claims of this application.
Claims
1. A belt roll changing device, characterized in that: include: A frame having two mounting frames (10) arranged opposite to each other; An unwinding roller (20), the two ends of which are rotatably mounted on two mounting frames (10), and the unwinding roller (20) is used to roll up a strip of article; A material rack (100), arranged on the front side of the frame; Two first clamps (30) are respectively mounted on two mounting frames (10) through a vertical drive mechanism (40) and are respectively located above two ends of the unwinding roller (20); A cutter assembly (50) is mounted on the frame via a rotary drive mechanism, wherein the rotary drive mechanism is used to drive the cutter assembly (50) to rotate with the unwinding roller (20) as an axis; Two second clamps (60) are mounted on the cutter assembly (50) and are located at both ends of the unwinding roller (20); The two material receiving platforms (70) are respectively mounted on the two mounting frames (10), and the two material receiving platforms (70) are respectively located in front of the two ends of the unwinding roller (20).
2. The belt roll changing device according to claim 1, characterized in that: Also includes: Two fourth clamps (90) are rotatably mounted on two mounting frames (10) respectively through a roller shifting driving mechanism. The two fourth clamps (90) can be swung on the mounting frames (10) on the same side to the front end of the material receiving platform (70) on the same side or to the left and right sides of the material rack (100) under the action of the roller shifting driving mechanism; Two fifth clamps (110), the two fifth clamps (110) being respectively mounted on two mounting frames (10) via a swing drive mechanism, and the two fifth clamps (110) being respectively located on sides of the two fourth clamps (90) that are away from each other; The two vertical driving mechanisms (40) are respectively installed on the mounting frame (10) through a horizontal moving mechanism, and the horizontal moving mechanism is used to drive the vertical driving mechanism (40) to drive the first clamp (30) to move back and forth between the front side of the receiving platform (70) and the top of the unwinding roller (20).
3. The belt roll changing device according to claim 2, characterized in that: The fifth clamp (110) is provided with a clamping groove.
4. The strip roll changing device according to any one of claims 1 to 3, characterized in that: Also includes: The first clamp (30) and the second clamp (60) are provided with clamping openings, the clamping opening of the first clamp (30) faces forward, and when the cutter assembly (50) rotates to above the unwinding roller (20), the clamping openings of the two second clamps (60) face upward.