Multi-thread material arranging and discharging frame for enameled wire processing

By designing a multi-threaded material feeding rack and adopting a guide feeding and positioning material feeding structure, the existing material feeding racks are solved, and accurate and stable material discharge is achieved, and the material supply efficiency and quality are improved.

CN223032654UActive Publication Date: 2025-06-27湖北德重精线有限公司
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Patent Information

Application Number
CN202422127479.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-27
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing enameled wire processing and laying racks are prone to influence each other when multiple strands of raw materials are released simultaneously, the material processing effect is poor, the material discharge stability is lacking, which affects the continuous processing of the automated production line, and rapid material discharge may cause damage to the operators.

Method used

A multi-threaded material feeding rack for enameled wire processing is designed, adopting multiple groups of guide feeding structures and positioning material discharge structures. Through the first and second guide wheels, protective cylinders, positioning seats, elastic pinching structures and protection structures, precise positioning and stable material discharge are achieved.

Benefits of technology

It realizes accurate and stable material discharge, avoids the danger of rapid material discharge of wire to operators, improves feeding efficiency and quality, is convenient to operate, and is flexible and stable to replace, load and unload.

✦ Generated by Eureka AI based on patent content.

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Abstract

A multi-thread arranging and discharging frame for enameled wire processing comprises a pay-off frame, a plurality of sets of guiding feeding structures, a plurality of sets of positioning and discharging structures and a mounting plate are symmetrically arranged on the pay-off frame, each guiding feeding structure comprises a first mounting frame arranged on the pay-off frame, a clamping opening and a first guiding wheel are arranged on each first mounting frame, and a protection barrel is arranged in each clamping opening; a plurality of groups of second mounting frames are arranged on the mounting plate, and second guide wheels matched with the first guide wheels are arranged on the second mounting frames. By the adoption of the structure, accurate positioning and discharging are achieved, it is guaranteed that discharging is accurate and stable, and the situation that due to the fact that silk threads are rapidly discharged and cannot be observed, operators close to the silk threads are injured can be avoided; multi-station accurate guiding material arrangement and arrangement output are achieved, uniformity and stability are achieved, and the material supply efficiency and quality are greatly improved; operation is convenient, replacement, loading and unloading are flexible and stable, and practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of enameled wire production and processing, in particular to a multi-threaded material sorting and unwinding rack for enameled wire processing. Background Art

[0002] In the production process of enameled wire, the unwinding rack is an important component, which is mainly used to support and guide the smooth unwinding of enameled wire. In particular, the existing processing equipment is multi-station processing, which requires the unwinding rack to stabilize the material output. However, the existing unwinding racks generally have the problem that multiple strands of raw materials are easily affected by each other when unwinding simultaneously, and the material unwinding effect is poor and the unwinding stability is lacking. It is not only not convenient for the continuous processing operation of the automated production line, but also more likely to cause the raw materials to be entangled and scratched by each other, which not only reduces the product quality, but also increases the processing time and affects the efficiency. Summary of the invention

[0003] The technical problem to be solved by the utility model is to provide a multi-threaded material sorting and unloading rack for enameled wire processing, which can accurately position the unloading, ensure accurate and stable unloading, and avoid the situation where the wire is unobservable due to rapid unloading, causing damage to nearby operators; the multi-station precise guiding of material sorting, the output is even and stable, which greatly improves the feeding efficiency and quality; the operation is convenient, the replacement and loading and unloading are flexible and stable, and the practicability is strong.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: a multi-threaded material sorting and unwinding rack for enameled wire processing, including a wire unwinding rack, on which a plurality of guide feeding structures, a plurality of positioning unwinding structures and a mounting plate are symmetrically arranged, the guide feeding structure comprises a first mounting rack arranged on the wire unwinding rack, the first mounting rack is provided with a clamping opening and a first guide wheel, a protective cylinder is provided in the clamping opening, a plurality of second mounting racks are provided on the mounting plate, and a second guide wheel cooperating with the first guide wheel is provided on the second mounting rack;

[0005] The positioning and unwinding structure comprises a third mounting frame connected to the unwinding frame, the third mounting frame is provided with a positioning seat, the positioning seat is provided with a positioning column, and the positioning column is provided with an elastic tightening structure and a protective structure.

[0006] In a preferred solution, a guide ring is provided on the second mounting frame.

[0007] In a preferred embodiment, in the multiple groups of guided feed structures, the lengths of the multiple groups of first mounting frames are uniformly shortened from one side of the discharge end to the other side, and the lengths of the corresponding protective tubes on the first mounting frames are gradually extended.

[0008] In a preferred solution, the elastic tightening structure includes a plurality of tightening plates evenly arranged on the outside of the positioning column, and the tightening plates are connected to the positioning column via a plurality of elastic members.

[0009] In a preferred embodiment, a guiding arc plate is provided at the top of the pressing plate.

[0010] In a preferred embodiment, the protection structure includes an assembly ring assembled on the positioning column, and multiple groups of soft strips are uniformly arranged on the outer edge of the assembly ring.

[0011] The multi-threaded material sorting and feeding rack for enameled wire processing provided by the present utility model has the following beneficial effects by adopting the above structure:

[0012] (1) Precise positioning for feeding, which not only ensures precise and stable feeding but also avoids the situation where the silk thread is fed too fast to be observed, causing injury to the nearby operators.

[0013] (2) Precise guiding and material sorting at multiple stations, sorting and outputting, uniform and stable, greatly improving the feeding efficiency and quality.

[0014] (3) Convenient operation, flexible and stable replacement and loading and unloading, with strong practicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present utility model will be further described below in conjunction with the drawings and embodiments:

[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0017] Figure 2 It is a schematic diagram of the wire feeding rack and the guiding feeding structure of the present utility model.

[0018] Figure 3 It is a schematic diagram of the positioning and feeding structure of the present utility model.

[0019] Figure 4 It is a schematic diagram of the protection structure of the present utility model.

[0020] In the figure: wire feeding rack 1, mounting plate 2, first mounting rack 3, clamping opening 4, first guiding wheel 5, protection cylinder 6, second mounting rack 7, second guiding wheel 8, guiding ring 9, third mounting rack 10, positioning seat 11, positioning column 12, pressing plate 13, elastic member 14, guiding arc plate 15, assembly ring 16, soft strip 17. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] As Figures 1-4 in, the multi-threaded material sorting and feeding rack for enameled wire processing includes a wire feeding rack 1. Multiple groups of guiding feeding structures, multiple groups of positioning and feeding structures, and a mounting plate 2 are symmetrically arranged on the wire feeding rack 1. The guiding feeding structure includes a first mounting rack 3 arranged on the wire feeding rack 1. A clamping opening 4 and a first guiding wheel 5 are arranged on the first mounting rack 3. A protection cylinder 6 is arranged in the clamping opening 4. Multiple groups of second mounting racks 7 are arranged on the mounting plate 2. Second guiding wheels 8 cooperating with the first guiding wheels 5 are arranged on the second mounting racks 7;

[0022] The described positioning and feeding structure includes a third mounting bracket 10 connected to the wire pay-off rack 1. A positioning seat 11 is provided on the third mounting bracket 10, a positioning post 12 is provided on the positioning seat 11, and an elastic pressing structure and a protection structure are provided on the positioning post 12.

[0023] In a preferred embodiment, a guiding ring 9 is provided on the second mounting bracket 7. It provides auxiliary guiding, ensuring safety and stability.

[0024] In a preferred embodiment, among the multiple groups of guiding and feeding structures, from one side of the discharge end to the other side, the lengths of the multiple groups of first mounting brackets 3 are uniformly shortened, and the lengths of the protection cylinders 6 corresponding to the first mounting brackets 3 are gradually extended. It reasonably adjusts the feeding position, arranges the material sorting evenly, and outputs stably.

[0025] In a preferred embodiment, the elastic pressing structure includes multiple pressing plates 13 uniformly arranged on the outer side of the positioning post 12, and the pressing plates 13 are connected to the positioning post 12 through multiple elastic members 14. The replacement and loading are flexible and stable.

[0026] In a preferred embodiment, a guiding arc plate 15 is provided on the top of the pressing plate 13. It facilitates the alignment and assembly of the wire reel and automatically compresses and presses.

[0027] In a preferred embodiment, the protection structure includes an assembly ring 16 assembled on the positioning post 12, and multiple groups of soft strips 17 are uniformly arranged on the outer edge of the assembly ring 16. It can avoid the situation that the silk thread is fed quickly and cannot be observed, causing damage to the nearby operators.

[0028] The usage method of the present utility model is as follows: When in use, place the material wire reel on the positioning and feeding structure, and then the raw material wire is sequentially positioned and output through the guiding ring 9, the second guiding wheel 8, the first guiding wheel 5, and the protection cylinder 6. The multi-station feeding and material sorting are carried out, and the materials are evenly sorted and output synchronously at uniform intervals at the same horizontal position.

[0029] The beneficial effects of the present utility model are as follows: It realizes precise positioning and feeding, which not only ensures precise and stable feeding but also avoids the situation that the silk thread is fed quickly and cannot be observed, causing damage to the nearby operators; the multi-station precise guiding and material sorting, sorting and outputting, are uniform and stable, greatly improving the feeding efficiency and quality; it is convenient to operate, the replacement and loading are flexible and stable, and it has strong practicability.

Claims

1. A multi-threaded material sorting and unwinding rack for enameled wire processing, comprising a wire unwinding rack (1), characterized in that: The pay-off frame (1) is symmetrically provided with a plurality of guide feeding structures, a plurality of positioning pay-off structures and a mounting plate (2), the guide feeding structure comprising a first mounting frame (3) arranged on the pay-off frame (1), the first mounting frame (3) being provided with a clamping opening (4) and a first guide wheel (5), a protective tube (6) being provided in the clamping opening (4), a plurality of second mounting frames (7) being provided on the mounting plate (2), and a second guide wheel (8) cooperating with the first guide wheel (5) being provided on the second mounting frame (7); The positioning and unwinding structure comprises a third mounting frame (10) connected to the unwinding frame (1), the third mounting frame (10) being provided with a positioning seat (11), the positioning seat (11) being provided with a positioning column (12), and the positioning column (12) being provided with an elastic tightening structure and a protective structure.

2. The multi-threaded material sorting and unwinding rack for enameled wire processing according to claim 1 is characterized by: The second mounting frame (7) is provided with a guide ring (9).

3. The multi-threaded material sorting and unwinding rack for enameled wire processing according to claim 1 is characterized by: In the multiple groups of guided feeding structures, the lengths of the multiple groups of first mounting frames (3) are evenly shortened from one side of the discharge end to the other side, and the lengths of the corresponding protective tubes (6) on the first mounting frames (3) are gradually lengthened.

4. The multi-threaded material sorting and unwinding rack for enameled wire processing according to claim 1 is characterized by: The elastic tightening structure comprises a plurality of tightening plates (13) evenly arranged outside the positioning column (12), and the tightening plates (13) are connected to the positioning column (12) via a plurality of elastic members (14).

5. The multi-threaded material sorting and unwinding rack for enameled wire processing according to claim 4 is characterized in that: A guide arc plate (15) is provided on the top of the tightening plate (13).

6. The multi-threaded material sorting and unwinding rack for enameled wire processing according to claim 1, characterized in that: The protective structure comprises an assembly ring (16) assembled on the positioning column (12), and a plurality of groups of soft strips (17) are evenly arranged on the outer edge of the assembly ring (16).