Brass-electroplated superfine steel wire arranging device and take-up machine
By introducing guide wheels into the wire wiring device, the deformation problem caused by the wire barrel angle misalignment during the wire wiring process is solved, and the straightness and drawing quality of the wire after winding are improved.
Patent Information
- Application Number
- CN202422117915.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-30
AI Technical Summary
During the production process of existing electroplated brass ultra-fine steel wires, the wires are easily deformed due to the misalignment of the angle of the wire barrel during the wiring process, which leads to the impact of the straightness of the steel wire after winding, and the problem of wire breakage is prone to occur.
An electroplated brass ultra-fine wire wiring device is designed. By installing a guide wheel and a wire tube on the bracket, the guide wheel is used to wire to avoid direct contact between the wire and the wire tube and ensure the straightness of the wire.
It effectively avoids bending deformation caused by the wire barrel during the wire routing process, ensures the straightness of the wire after being curled, reduces the risk of broken wires, and improves the quality of wire drawing.
Smart Images
Figure CN223032673U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steel wire production, and specifically relates to a wire arrangement device and a wire take-up machine for electroplated brass ultra-fine steel wire. Background Art
[0002] At present, in the process of winding up the electroplated brass ultra-fine steel wire after production and processing, a wire arranging device is usually used to neatly wind the steel wire on the I-shaped wheel of the wire take-up machine. The commonly used wire arranging device is a telescopic bracket and two rotatably arranged wire reels, and the steel wire passes between the two wire reels. After the steel wire is wound on the I-shaped wheel after passing between the two wire reels after being wound on the wire reel, and the wire arranging device reciprocates along the axial direction of the I-shaped wheel to realize the wire arranging operation. Since the wire reel is relatively thin, during the wire arranging process, when the steel wire contacts and bypasses the wire reel, there is an angular misalignment with the wire reel of the previous process, which makes the steel wire easy to deform, and finally affects the straightness of the steel wire wound on the I-shaped wheel, and there is a problem of uneven bending, which leads to stress concentration of the steel wire during subsequent drawing, and wire breakage is easy to occur. Summary of the invention
[0003] The utility model aims to solve the problem that, during the wire arranging process, the steel wire of the existing wire arranging device for a wire taking-up machine is misaligned at an angle with the wire wheel of the previous process when the steel wire contacts and passes around the wire reel, which causes the steel wire to be easily deformed, and finally affects the straightness of the steel wire wound on the I-shaped reel, resulting in uneven bending, which leads to stress concentration of the steel wire during subsequent drawing and easy wire breakage. The utility model provides a brass electroplated ultra-fine steel wire arranging device and a wire taking-up machine. The shape of the bracket of the wire arranging device is changed, and a guide wheel is added to realize wire arranging through the guide wheel. Two wire reels are used to prevent the steel wire from escaping from the guide wheel during the wire arranging process, thereby effectively ensuring the quality of the steel wire winding.
[0004] In order to achieve the above purpose, the technical solution of the utility model is:
[0005] A brass-plated ultra-fine steel wire arranging device is arranged on a wire taking-up machine for steel wire taking-up and arranging, comprising a bracket, a guide wheel and a wire reel, the bracket comprising a mounting plate and a vertical plate, the vertical plate is fixedly arranged on the mounting plate, two first adjusting members are slidably arranged on the mounting plate, a wire reel is rotatably mounted on each of the first adjusting members, the two first adjusting members are used to adjust the axial movement of the two wire reels along the guide wheel, a second adjusting member is arranged on the vertical plate, the second adjusting member is connected to the guide wheel, the second adjusting member is used to adjust the guide wheel to move up and down, the V-shaped groove on the outer ring of the guide wheel is opposite to the gap between the two wire reels, the steel wire is sequentially wound over the guide wheel and passes through the gap between the two wire reels, the wire is arranged through the guide wheel to avoid bending and deformation of the steel wire, and the steel wire is prevented from falling off the guide wheel through the two wire reels.
[0006] Preferably, the cross-section of the mounting plate is Z-shaped and includes a first horizontal plate, a vertical plate, and a second horizontal plate. The vertical plate is fixedly arranged on the first horizontal plate, and a vertical plate is also fixedly arranged on the first horizontal plate. The second horizontal plate is fixedly arranged above the vertical plate. A first adjusting member is arranged on the second horizontal plate. The second adjusting member and the first adjusting member are installed through the first horizontal plate and the second horizontal plate.
[0007] Preferably, a first strip-shaped hole is formed in the second horizontal plate. The first adjusting member includes a first bolt and a first nut. The first bolt passes upward through the first strip-shaped hole and is sequentially connected with the first nut and the wire guide tube. Each wire guide tube is rotatably sleeved on the upper end of the corresponding first bolt. The wire guide tube is fixed through the first bolt and the first nut, and the distance between the two wire guide tubes is convenient to adjust.
[0008] Preferably, a second strip-shaped hole is formed in the vertical plate. The second adjusting member includes a second bolt and a second nut. The second bolt passes through the second strip-shaped hole and is sequentially connected with the second nut and the guide wheel. The guide wheel is rotatably sleeved on the end of the second bolt. Limit blocks are arranged on both sides of the guide wheel to limit the axial movement of the guide wheel. The guide wheel is installed through the second bolt and the second nut, and the position of the guide wheel is convenient to adjust up and down.
[0009] A wire winding machine includes a wire winding machine body, a wire winding spool, and the above wire arranging device. A plurality of first power devices are fixedly arranged in the wire winding machine body. The plurality of first power devices are divided into two groups, and the two groups of first power devices are arranged back to back. The output end of each first power device extends out of the wire winding machine body and is fixedly connected to the wire winding spool. A second power device is arranged at one end in the wire winding machine body. The output end of the second power device is fixedly connected to a gear shaft. A plurality of racks penetrate through the wire winding machine body. A plurality of gears are fixedly sleeved on the gear shaft. The plurality of gears correspond to the racks one by one and are meshed with each other. A rack is correspondingly arranged above every two first power devices arranged back to back. The rack is located on one side of the upper end of the corresponding two wire winding spools. Both ends of each rack extend out of the wire winding machine body and are fixedly connected to a wire arranging device. The wire is wound by driving the wire winding spool to rotate through the first power mechanism, and the wire arranging device reciprocates by driving the plurality of racks to reciprocate through the second power mechanism.
[0010] Preferably, the first horizontal plate is fixedly connected to the end of the corresponding rack, and the wire arranging device is fixedly installed through the first horizontal plate.
[0011] Through the above technical solutions, the beneficial effects of the present utility model are as follows:
[0012] 1. The utility model arranges the guide wheel instead of the wire drum for wire arrangement, thereby effectively avoiding the problem that the steel wire is wound on the wire drum during the wire arrangement process, which causes the steel wire to bend unevenly after being rolled up and causes stress concentration on the steel wire. The rolled steel wire is straight, which greatly improves the wire drawing quality.
[0013] 2. When the utility model arranges the wires, the steel wire is arranged through the guide wheel and then passes through two wire drums. On the one hand, the contact between the steel wire and the wire drum is reduced to ensure the quality of the steel wire. On the other hand, the steel wire is limited by the two wire drums to prevent the steel wire from falling off the guide wheel.
[0014] 3. The utility model drives the gear shaft to rotate through the second power device arranged in the wire take-up machine, and then drives multiple corresponding racks to move back and forth through multiple gears, and simultaneously displays the reciprocating movement of multiple wire arrangement devices, and simultaneously performs the wire arrangement work when multiple wire take-up I-shaped wheels take up the wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of a brass electroplated ultra-fine steel wire arrangement device of the utility model. Figure 1 .
[0016] Figure 2 This is a schematic diagram of the structure of a brass electroplated ultra-fine steel wire arrangement device of the utility model. Figure 2 .
[0017] Figure 3 This is a schematic diagram of the structure of a wire take-up machine of the utility model Figure 1 .
[0018] Figure 4 This is a schematic diagram of the structure of a wire take-up machine of the utility model Figure 2 .
[0019] Figure 5 This is a schematic diagram of the structure of a wire take-up machine of the utility model Figure 3 .
[0020] The numbers in the accompanying drawings are: 1 is a steel wire, 2 is a guide wheel, 3 is a wire barrel, 4 is a vertical plate, 5 is a first horizontal plate, 6 is a vertical plate, 7 is a second horizontal plate, 8 is a first strip hole, 9 is a first bolt, 10 is a first nut, 11 is a second strip hole, 12 is a second bolt, 13 is a second nut, 14 is a limit block, 15 is a wire-taking machine body, 16 is a wire-taking I-shaped wheel, 17 is a first power device, 18 is a gear shaft, and 19 is a rack. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments:
[0022] like Figures 1 to 5As shown in the figure, this embodiment provides an electroplated brass ultra-fine wire arranging device, which is arranged on a wire reel machine and is used for wire 1 winding and arranging. It includes a bracket, a guide wheel 2 and a wire guiding cylinder 3. The bracket includes a mounting plate and a vertical plate 4. The vertical plate 4 is fixedly arranged on the mounting plate. The cross-section of the mounting plate is Z-shaped, including a first horizontal plate 5, a vertical plate 6 and a second horizontal plate 7. The vertical plate 4 is fixedly arranged on the first horizontal plate 5. A vertical plate 6 is also fixedly arranged on the first horizontal plate 5. The vertical plate 4 and the vertical plate 6 are respectively arranged above the adjacent sides of the first horizontal plate 5 and are perpendicular to each other. The second horizontal plate 7 is fixedly arranged above the vertical plate 6. By the vertical plate 6, when the wire guiding cylinder 3 and the guide wheel 2 are installed subsequently, their heights correspond to each other, and the interference of the mounting plate to the wire 1 is avoided. Two first adjusting members are slidably arranged on the mounting plate. A first adjusting member is arranged on the second horizontal plate 7. A wire guiding cylinder 3 is rotatably installed on each first adjusting member. The two first adjusting members are used to adjust the axial movement of the two wire guiding cylinders 3 along the guide wheel 2, so as to facilitate the adjustment of the distance between the two wire guiding cylinders 3 and ensure that the gap between them corresponds to the guide wheel 2, avoiding the contact between the wire 1 and the wire guiding cylinder 3 during normal wire arranging work. A first strip-shaped hole 8 is opened on the second horizontal plate 7. The first adjusting member includes a first bolt 9 and a first nut 10. The first bolt 9 passes upward through the first strip-shaped hole 8 and is sequentially connected with a first nut 10 and a wire guiding cylinder 3. Each wire guiding cylinder 3 is rotatably sleeved on the upper end of the corresponding first bolt 9. When moving the wire guiding cylinder 3, rotate the first nut 10 to loosen the fixation of the corresponding first bolt 9, and move the first bolt 9 in the first strip-shaped hole 8 to realize the movement of the wire guiding cylinder 3. Then rotate the first nut 10 in the reverse direction to fix the corresponding first bolt 9 again.
[0023] A second adjusting member is arranged on the vertical plate 4. The second adjusting member is connected with the guide wheel 2. The second adjusting member is used to adjust the up and down movement of the guide wheel 2, so as to facilitate the adjustment of the height of the guide wheel 2, ensure that the wire 1 contacts the winding spool 16 tangentially after passing around the guide wheel 2, and ensure the winding quality. The V-shaped groove on the outer ring of the guide wheel 2 is aligned with the gap between the two wire guiding cylinders 3, avoiding the contact between the wire 1 and the wire guiding cylinder 3, and thus avoiding the bending and deformation of the wire 1 caused by the wire guiding cylinder 3 during the wire arranging process. The wire 1 sequentially passes around above the guide wheel 2 and passes through the gap between the two wire guiding cylinders 3 to realize the wire arranging and limiting of the wire 1. By driving the wire arranging device to reciprocate axially along the winding spool 16, the wire arranging work can be completed.
[0024] A second strip-shaped hole 11 is formed in the vertical plate 4. The second adjusting member includes a second bolt 12 and a second nut 13. The second bolt 12 passes through the second strip-shaped hole 11 and is sequentially connected to the second nut 13 and the guide wheel 2. The guide wheel 2 is rotatably sleeved on the end of the second bolt 12. When the height of the guide wheel 2 needs to be adjusted, the second nut 13 is rotated to loosen the fixing of the second bolt 12. Then, the second bolt 12 is moved up and down in the second strip-shaped hole 11 to the corresponding position. Subsequently, the second nut 13 is rotated in the reverse direction to fix the second bolt 12 again. Limit blocks 14 are provided on both sides of the guide wheel 2 to limit the axial movement of the guide wheel 2 and prevent the guide wheel 2 from axially moving during the wire arranging process.
[0025] A wire take-up machine includes a wire take-up machine body 15, a wire take-up spool 16, and the above-mentioned wire arranging device. A plurality of first power devices 17 are fixedly arranged in the wire take-up machine body 15. The plurality of first power devices 17 are divided into two groups, and the two groups of first power devices 17 are arranged back to back. The output end of each first power device 17 extends out of the wire take-up machine body 15 and is fixedly connected to the wire take-up spool 16. The corresponding wire take-up spool 16 is driven to rotate by the first power device 17 to realize the traction and take-up of the steel wire 1. A second power device is arranged at one end in the wire take-up machine body 15. The output end of the second power device is fixedly connected to a gear shaft 18. A plurality of racks 19 penetrate through the wire take-up machine body 15. A plurality of gears are fixedly sleeved on the gear shaft 18. The plurality of gears respectively correspond to and mesh with the racks 19 one by one. One rack 19 is commonly corresponding to the upper sides of two back-to-back arranged first power devices 17. The rack 19 is located on one side of the upper ends of the corresponding two wire take-up spools 16. Both ends of each rack 19 extend out of the wire take-up machine body 15 and are fixedly connected to a wire arranging device. During wire take-up, the second power device is started simultaneously to drive the gear shaft 18 to rotate reciprocally. The plurality of corresponding racks 19 are driven to move synchronously reciprocally by the plurality of gears, and the wire arranging devices at both ends of the rack 19 are driven to move reciprocally to realize wire arranging.
[0026] The first horizontal plate 5 is fixedly connected to the end of the corresponding rack 19. A third strip-shaped hole is formed in the first horizontal plate 5 and is fixedly connected to the end of the rack 19 by bolts.
[0027] As an implementable manner, both the first power device 17 and the second power device can adopt a motor combined with a speed reducer to realize power output.
[0028] During use, the first power device 17 and the second power device are started simultaneously to drive the plurality of gears on the wire take-up spool 16 and the gear shaft 18 to rotate respectively. The wire take-up spool 16 rotates to traction the steel wire 1 to move towards the wire take-up spool 16 and realize wire take-up. The plurality of gears rotate reciprocally to drive the plurality of corresponding racks 19 to move reciprocally, and drive the wire arranging device to move reciprocally along the axial direction of the wire take-up spool 16 to realize wire arranging.
[0029] Meanwhile, the wire 1 is arranged by the reciprocating movement of the guide pulley 2. During this process, the wire 1 passes through between two wire guide cylinders 3 and does not contact the wire guide cylinders 3. When there is a risk that the wire 1 disengages from the guide pulley 2, the wire 1 is limited by the wire guide cylinders 3 to ensure that the wire 1 does not disengage from the guide pulley 2 and ensure the smooth progress of the first work.
[0030] The above-described embodiments are only the preferred embodiments of the present invention and do not limit the scope of implementation of the present invention. Therefore, all equivalent changes or modifications made according to the structure, features, and principles described in the scope of the present invention patent shall be included in the scope of the patent application of the present invention.
Claims
1. A brass electroplated ultra-fine steel wire arrangement device, arranged on a wire take-up machine, used for taking up and arranging steel wire (1), characterized in that: The invention comprises a bracket, a guide wheel (2) and a wire barrel (3), wherein the bracket comprises a mounting plate and a vertical plate (4), the vertical plate (4) being fixedly arranged on the mounting plate, two first adjustment members being slidably arranged on the mounting plate, each of the first adjustment members being rotatably mounted with a wire barrel (3), the two first adjustment members being used to adjust the axial movement of the two wire barrels (3) along the guide wheel (2), the vertical plate (4) being provided with a second adjustment member, the second adjustment member being connected to the guide wheel (2), the second adjustment member being used to adjust the upward and downward movement of the guide wheel (2), the V-shaped groove on the outer ring of the guide wheel (2) being directly opposite to the gap between the two wire barrels (3), the steel wire (1) being sequentially wound around the guide wheel (2) and passing through the gap between the two wire barrels (3).
2. The electroplated brass ultra-fine steel wire arrangement device according to claim 1, characterized in that: The mounting plate has a Z-shaped cross section and comprises a first transverse plate (5), a vertical plate (6) and a second transverse plate (7); the vertical plate (4) is fixedly arranged on the first transverse plate (5); the vertical plate (6) is also fixedly arranged on the first transverse plate (5); the second transverse plate (7) is fixedly arranged above the vertical plate (6); and the first adjusting member is arranged on the second transverse plate (7).
3. The electroplated brass ultra-fine steel wire arrangement device according to claim 2, characterized in that: The second horizontal plate (7) is provided with a first strip hole (8), the first adjusting member comprises a first bolt (9) and a first nut (10), the first bolt (9) passes through the first strip hole (8) upwards and is connected in sequence with the first nut (10) and the wire barrel (3), each of the wire barrels (3) being rotatably sleeved on the upper end of the corresponding first bolt (9).
4. The electroplated brass ultra-fine steel wire arrangement device according to claim 2, characterized in that: The vertical plate (4) is provided with a second strip hole (11), the second adjusting member comprises a second bolt (12) and a second nut (13), the second bolt (12) passes through the second strip hole (11) and is connected to the second nut (13) and the guide wheel (2) in sequence, the guide wheel (2) is rotatably sleeved on the end of the second bolt (12), and both sides of the guide wheel (2) are provided with limit blocks (14) for limiting the axial movement of the guide wheel (2).
5. A wire taking-up machine, characterized in that: The invention comprises a wire taking-up machine body (15), a wire taking-up spool (16), and a wire arrangement device according to any one of claims 1 to 4, wherein a plurality of first power devices (17) are fixedly arranged in the wire taking-up machine body (15), the plurality of first power devices (17) are divided into two groups, the two groups of first power devices (17) are arranged opposite to each other, the output end of each first power device (17) extends out of the wire taking-up machine body (15) and is fixedly connected to the wire taking-up spool (16), a second power device is arranged at one end of the wire taking-up machine body (15), and the second power device The output end of the device is fixedly connected to a gear shaft (18), a plurality of racks (19) are passed through the wire take-up machine body (15), a plurality of gears are fixedly sleeved on the gear shaft (18), the plurality of gears correspond to the racks (19) one by one and mesh with each other, a rack (19) is commonly located above each of two first power devices (17) disposed opposite to each other, the racks (19) are located on one side of the upper ends of the corresponding two wire take-up I-shaped wheels (16), both ends of each rack (19) extend out of the wire take-up machine body (15) and are fixedly connected to a wire arrangement device.
6. A wire take-up machine according to claim 5, characterized in that: The first transverse plate (5) is fixedly connected to the end of the corresponding rack (19).