Limited space hoisting overhead anchor device
By setting wedge seams and triangular wedges at the anchor entrance end of the anchor device, the problem of low anchor fixing efficiency in the prior art is solved, and a more stable and efficient connection between the anchor and the installation hole is achieved.
Patent Information
- Application Number
- CN202422181841.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-06
AI Technical Summary
When the existing sky anchor device is used in a limited space, external fixation is required during the fixation process between the anchor rod and the installation hole, which increases the connection step and reduces the efficiency of the anchor rod fixation.
A limited space hoisting sky anchor device is designed, with a wedge seam set at the anchor end of the anchor, and a triangular wedge block is used to fix the anchor and the installation hole.
Through the design of wedge seams and wedges, the stability of the connection between the anchor rod and the installation hole is increased, the fixing process is simplified, and the efficiency of the anchor rod is improved.
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Figure CN223032941U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hoisting equipment, in particular to a limited-space hoisting sky anchor device. Background Technique
[0002] The sky anchor device is a device used to hoist and install large-tonnage equipment in hydropower stations or water conservancy projects. It is widely used in water conservancy and hydropower projects. Especially when the space of a truck crane or other hoisting equipment is insufficient to install the equipment to the designated position, the sky anchor device can effectively avoid the problem of insufficient hoisting space.
[0003] Therefore, the performance of the sky anchor device directly affects the reliability and working efficiency of hoisting and installing equipment. During the use of the current sky anchor device, the fixation of the anchor rod and the ceiling installation hole is carried out by using a grouting pipe for concrete fixation. Since the installation hole at the top is usually perpendicular to the ground, during the process of inserting the anchor rod into the installation hole for grouting, external fixation of the anchor rod is required, which increases the connection steps and reduces the fixation efficiency of the anchor rod. Content of the Utility Model
[0004] The purpose of the utility model is to provide a limited-space hoisting sky anchor device. A wedge slot is arranged at the anchoring end of the anchor rod, and in cooperation with a triangular wedge block, the fixation of the anchor rod and the installation hole is realized, so as to solve the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A limited-space hoisting sky anchor device, including an anchor plate. The anchor plate is a rectangular steel plate structure. A reinforcing plate penetrates through the surface of the anchor plate. The reinforcing plate is an octagonal structure. The thickness of the reinforcing plate is greater than that of the anchor plate. Circular connection holes penetrate through the surfaces of the anchor plate and the reinforcing plate. A connection structure is arranged on the surface of the anchor plate. The connection structure arranges the anchor rod and the anchor plate to be welded and connected to connect the anchor plate with the ceiling.
[0006] Preferably, the connection structure includes an anchor rod. The anchor rod is a long rod-shaped structure with a threaded structure on its outer surface. A long strip-shaped wedge slot is arranged at one end of the anchor rod. A wedge block is clamped in the wedge slot of the anchor rod. The cross-section of the wedge block is a triangular structure, and the width of the wedge block is equal to the diameter of the anchor rod. The other end of the anchor rod is welded to the surface of the anchor plate.
[0007] By adopting the above technical solution, the stability of the connection between the anchor rod and the installation hole can be increased by using the wedge slot and the wedge block on the surface of the anchor rod.
[0008] Preferably, an arc-shaped weld bead is arranged on the surface of the anchor plate in contact with the anchor rod. Two weld beads are respectively arranged on both side surfaces of the anchor plate, and the weld beads on both side surfaces of the anchor plate are arranged in a staggered manner.
[0009] With the above technical solution, the use of an arc-shaped weld bead can increase the welding area between the anchor plate and the anchor rod.
[0010] Preferably, a lifting structure is provided below the anchor plate. The lifting structure is provided with an upper pulley and a lower pulley to realize a two-fold pulley block to increase the load capacity of the device.
[0011] With the above technical solution, the use of the lifting structure can increase the load capacity of the device.
[0012] Preferably, the lifting structure includes a connecting member. The cross-section of the connecting member is a closed U-shaped structure, and the connecting member is sleeved on the inner wall of the connecting hole on the surface of the anchor plate. An upper pulley is connected below the connecting member. The upper pulley is a fixed pulley structure. A lower pulley is provided below the upper pulley. The lower pulley is a movable pulley structure.
[0013] With the above technical solution, the use of the pulley block composed of the upper pulley and the lower pulley can increase the load capacity of the device.
[0014] Preferably, a steel wire rope is provided on the groove surface of the upper pulley. One end of the steel wire rope bypasses the lower pulley below and is fixed to the lower end of the upper pulley. The other end of the steel wire rope is fixed to the rotating shaft of the winch.
[0015] With the above technical solution, the use of the connection between the winch steel wire rope and the pulley block can increase the load capacity of the device.
[0016] Preferably, the structure connected to the surface of the anchor plate forms a set of lifting mechanisms, and 2 sets of the lifting mechanisms are symmetrically arranged.
[0017] With the above technical solution, the use of two symmetrically arranged lifting mechanisms can perform stable lifting.
[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows: The sky anchor device for hoisting in a limited space:
[0019] 1. A reinforcing plate is provided on the surface of the anchor plate of the present device. Connection holes are provided on the surface of the reinforcing plate for connection with the pulley block. The use of the reinforcing plate can increase the connection strength between the anchor plate and the pulley block. 4 anchor rod weld beads are provided on the surface of the anchor plate, and the anchor rod weld beads are arranged in a staggered manner on both side surfaces of the anchor plate. The use of the weld beads increases the welding area of the anchor rod, increases the welding strength, and the staggered weld beads also increase the connection stability between the anchor rod and the anchor plate;
[0020] 2. A long strip-shaped wedge slot is provided at the anchoring end of the anchor rod of the present device. A triangular wedge block is snap-fitted in the wedge slot. The wedge block and the anchor rod are jointly inserted into the installation hole, and the anchor rod is hammered, so that the wedge block is extruded into the wedge slot, thereby causing the anchoring end of the anchor rod to open and tightly press against the inner wall of the installation hole, increasing the connection stability between the anchor rod and the installation hole;
[0021] 3. The device is provided with an upper pulley and a lower pulley below the anchor plate. The upper pulley is a fixed pulley, and the lower pulley is a movable pulley. The upper pulley and the lower pulley form a double-rate pulley block, which is connected to the winch by using the pulley block, so as to increase the overall load of the hoisting device. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 is a front view structural schematic diagram of the present invention;
[0023] Figure 2 is a structural schematic diagram of the anchor plate of the present invention;
[0024] Figure 3 is a structural schematic diagram of the anchor rod of the present invention;
[0025] Figure 4 is a structural schematic diagram of the connection between the anchor plate and the anchor rod of the present invention;
[0026] Figure 5 is a structural schematic diagram of the pulley and the winch of the present invention;
[0027] Figure 6 is a structural schematic diagram of the double-anchor plate installation of the present invention.
[0028] In the figure: 1. Anchor plate; 2. Reinforcing plate; 3. Connection hole; 4. Anchor rod; 5. Wedge block; 6. Connector; 7. Upper pulley; 8. Lower pulley; 9. Steel wire rope; 10. Winch. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0030] Please refer to Figure 1-6 , the present invention provides a technical solution: a limited-space hoisting sky anchor device, including an anchor plate 1, a reinforcing plate 2, a connection hole 3, an anchor rod 4, a wedge block 5, a connector 6, an upper pulley 7, a lower pulley 8, a steel wire rope 9, and a winch 10.
[0031] The anchor plate 1 is a rectangular steel plate structure. The surface of the anchor plate 1 is penetrated by a reinforcing plate 2. The reinforcing plate 2 is an octagonal structure, and the thickness of the reinforcing plate 2 is greater than that of the anchor plate 1. The surfaces of the anchor plate 1 and the reinforcing plate 2 are penetrated by circular connection holes 3. A connection structure is arranged on the surface of the anchor plate 1. The connection structure arranges a bolt 4 to be welded to the anchor plate 1 to connect the anchor plate 1 to the ceiling. The connection structure includes the bolt 4. The bolt 4 is a long rod-shaped structure with a threaded structure on its outer surface. One end of the bolt 4 is provided with a long strip-shaped wedge slot. A wedge block 5 is clamped in the wedge slot of the bolt 4. The cross-section of the wedge block 5 is a triangular structure, and the width of the wedge block 5 is equal to the diameter of the bolt 4. The other end of the bolt 4 is welded to the surface of the anchor plate 1. An arc-shaped weld bead is arranged on the surface of the anchor plate 1 in contact with the bolt 4. Two weld beads are respectively arranged on the two side surfaces of the anchor plate 1, and the weld beads on the two side surfaces of the anchor plate 1 are arranged in a staggered manner;
[0032] As Figure 1 , Figure 2 , Figure 3 and Figure 4 shown, when using this device, the anchor plate 1, the reinforcing plate 2 and the connection hole 3 are all prefabricated in the factory. Use a three-boom rock drill to drill an installation hole in the ceiling. Insert the wedge slot end of the bolt 4 and the wedge block 5 together into the installation hole, and continuously hammer the bolt 4, so that the bolt 4 drives the wedge block 5 to move into the installation hole. Under the reaction force of the bottom surface of the installation hole, the wedge block 5 moves into the wedge slot at one end of the bolt 4, so that the wedge slot at the anchoring end of the bolt 4 opens to both sides and tightly fits with the inner wall of the installation hole, so that the bolt 4 is fixed in the installation hole. Use a grouting machine to grout into the installation hole to complete the installation of the bolt 4. Similarly, fix the remaining bolts 4. After the age reaches 100%, conduct a pull-out test on each bolt 4. Each bolt 4 should withstand a tensile force of 7.5t to meet the requirements. After the pull-out test meets the requirements, weld the anchor plate 1. Make the arc-shaped weld bead on the surface of the anchor plate 1 contact the bolt 4, and use a multi-arm drill basket or a support vehicle to cooperate to weld the anchor plate 1 and the bolt 4.
[0033] A hoisting structure is arranged below the anchor plate 1. The hoisting structure arranges an upper pulley 7 and a lower pulley 8 to realize a two-fold pulley block to increase the load capacity of the device. The hoisting structure includes a connecting piece 6. The cross-section of the connecting piece 6 is a closed U-shaped structure, and the connecting piece 6 is sleeved on the inner wall of the connection hole 3 on the surface of the anchor plate 1. The lower part of the connecting piece 6 is connected with an upper pulley 7. The upper pulley 7 is a fixed pulley structure. A lower pulley 8 is arranged below the upper pulley 7. The lower pulley 8 is a movable pulley structure. A steel wire rope 9 is arranged on the groove surface of the upper pulley 7. One end of the steel wire rope 9 bypasses the lower pulley 8 below and is fixed to the lower end of the upper pulley 7. The other end of the steel wire rope 9 is fixed to the rotating shaft of a winch 10. The structure connected to the surface of the anchor plate 1 and the anchor plate 1 constitutes a set of hoisting mechanisms, and 2 sets of hoisting mechanisms are symmetrically arranged;
[0034] As Figure 1 ,Figure 5 and Figure 6 As shown in Figure 6 , after the anchor plate 1 is welded, the upper pulley 7 is fixed to the anchor plate 1 by the connecting member 6, and the wire rope 9 is passed through the upper pulley 7. One end of the wire rope 9 is fixed to the lower end of the upper pulley 7 after passing around the lower pulley 8, and the other end is fixed to the rotating shaft of the hoist 10, so that the upper pulley 7 and the lower pulley 8 form a pulley block structure to increase the load capacity of the device. Two sets of lifting mechanisms composed of the anchor plate 1 and the pulley block are symmetrically arranged and are respectively connected to two hoists 10. During the subsequent lifting process, the lower pulley 8 is connected to the object to be lifted, and the hoist 10 and the wire rope 9 can be used to perform the lifting process.
[0035] Working principle: When using the sky anchor device for hoisting in a confined space, the wedge slot end of the anchor rod 4 and the wedge block 5 are jointly inserted into the installation hole. The wedge block 5 is used to drive the wedge slot at the anchoring end of the anchor rod 4 to open to both sides, so that the anchor rod 4 is tightly attached to the inner wall of the installation hole. After the installation of the anchor rod 4 is completed, the anchor plate 1 and the anchor rod 4 are welded, and the pulley block composed of the upper pulley 7 and the lower pulley 8 is connected to the anchor plate 1. The pulley block composed of the upper pulley 7 and the lower pulley 8 can increase the load capacity of the device. The lower pulley 8 is connected to the object to be lifted, and the hoist 10 is started. The hoist 10 drives the wire rope 9 to move, and the lifting process of the device can be carried out, which increases the overall practicability.
[0036] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A limited space hoisting sky anchor device, comprising an anchor plate (1), characterized in that: The anchor plate (1) is a rectangular steel plate structure, a reinforcing plate (2) is provided through the surface of the anchor plate (1), the reinforcing plate (2) is an octagonal structure, the thickness of the reinforcing plate (2) is greater than the thickness of the anchor plate (1), circular connecting holes (3) are provided through the surfaces of the anchor plate (1) and the reinforcing plate (2), a connecting structure is provided on the surface of the anchor plate (1), an anchor rod (4) is provided in the connecting structure and is welded to the anchor plate (1), so as to connect the anchor plate (1) to the ceiling.
2. The limited space hoisting sky anchor device according to claim 1 is characterized in that: The connection structure comprises an anchor rod (4), wherein the anchor rod (4) is a long rod-shaped structure with a threaded structure on the outer surface, a long strip-shaped wedge slot is provided at one end of the anchor rod (4), a wedge block (5) is engaged in the wedge slot of the anchor rod (4), the cross section of the wedge block (5) is a triangular structure, and the width of the wedge block (5) is equal to the diameter of the anchor rod (4), and the other end of the anchor rod (4) is welded to the surface of the anchor plate (1).
3. The limited space hoisting sky anchor device according to claim 2 is characterized in that: The surface of the anchor plate (1) is provided with an arc-shaped weld bead in contact with the anchor rod (4), and two weld bead bead are respectively provided on both side surfaces of the anchor plate (1), and the weld bead bead on both side surfaces of the anchor plate (1) are staggered.
4. The limited space hoisting sky anchor device according to claim 1 is characterized in that: A hoisting structure is provided below the anchor plate (1), and the hoisting structure is provided with an upper pulley (7) and a lower pulley (8) to realize a double-rate pulley block to increase the load capacity of the device.
5. The limited space hoisting sky anchor device according to claim 4 is characterized in that: The lifting structure comprises a connecting member (6), the cross section of which is a closed U-shaped structure, and the connecting member (6) is sleeved on the inner wall of a connecting hole (3) on the surface of the anchor plate (1), an upper pulley (7) is connected below the connecting member (6), the upper pulley (7) is a fixed pulley structure, and a lower pulley (8) is arranged below the upper pulley (7), and the lower pulley (8) is a movable pulley structure.
6. The limited space hoisting sky anchor device according to claim 5, characterized in that: A steel wire rope (9) is provided on the wheel groove surface of the upper pulley (7), one end of the steel wire rope (9) passes around the lower lower pulley (8) below and is fixed to the lower end of the upper pulley (7), and the other end of the steel wire rope (9) is fixed to the rotating shaft of the winch (10).
7. The limited space hoisting sky anchor device according to claim 1 is characterized by: The structure in which the anchor plate (1) is connected to the surface of the anchor plate (1) constitutes a set of lifting mechanisms, and two sets of the lifting mechanisms are symmetrically arranged.