Semi-automatic filling equipment

By designing a semi-automatic filling equipment, the position of the injection hose is adjusted using the cylinder and swing frame, and the dripping of paint is reduced through the flow interceptor plate, the problem that existing equipment vibration affects the working state and position fixation cannot adapt to different coating requirements is solved, and flexible adjustment and easy maintenance are achieved.

CN223033108UActive Publication Date: 2025-06-27GUANGDONG SHUNDE QIAOTU MECHANICAL ENG CO LTD
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Patent Information

Application Number
CN202422373040.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-28
Publication Date
2025-06-27
Estimated Expiration
2034-09-28

AI Technical Summary

Technical Problem

The existing filling equipment is prone to vibration during the working process, affecting the working status of the filling gun. The position of the filling gun is fixed and cannot be adjusted, making it difficult to adapt to the filling needs of different coating liquids. At the same time, after the filling is stopped, some coatings are prone to dripping, affecting daily maintenance.

Method used

A semi-automatic filling equipment is designed to push the lifting plate up or down through the third cylinder, and adjust the position of the injection hose with the swing frame; the first cylinder drives the pushing plate and the auxiliary plate to descend, driving the cutoff plate downward, realizing the cutoff plate to cut off the injection hose and reducing paint dripping.

Benefits of technology

It realizes flexible adjustment of the position of the injection hose, reduces paint dripping, and improves the adaptability and maintenance convenience of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223033108U_ABST
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Abstract

The utility model particularly relates to semi-automatic filling equipment which comprises a main base, a mounting seat is arranged on the upper surface of the main base, a guide rail main column and a main air cylinder frame are respectively mounted on the mounting seat, a third air cylinder is arranged in the main air cylinder frame, the top end of the third air cylinder is connected to a lifting plate, a swing frame is hinged to the lifting plate, and a transverse guide rail is further arranged on the swing frame. A longitudinal sliding seat is arranged on the transverse guide rail, a first air cylinder is fixed on the longitudinal sliding seat, the lower end of the first air cylinder is further connected with a push plate, the push plate is respectively connected with a material injection connecting piece and an auxiliary plate, the material injection connecting piece is connected with an injection hose, an intercepting plate is arranged on the injection hose, the injection hose penetrates through the intercepting plate, and an intercepting support is hinged to the intercepting plate. The closure support is fixed to the auxiliary plate, and an extrusion rod of the second air cylinder is arranged in the material injection connecting piece. The injection device has the advantages that the lifting plate is pushed to ascend or descend through the third air cylinder, the lifting plate is matched with the swing frame to swing, and the injection position of the injection hose can be adjusted.
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Description

Technical Field

[0001] The utility model specifically relates to a semi-automatic filling device. Background Art

[0002] The coating with barrier function is actually a kind of liquid. During the production process, the coating liquid is placed in a very large container box and stored. In the market, it is also necessary to divide and fill the coating liquid into multiple small container cups for sales in the market.

[0003] In the existing technology, there are still many problems in the filling equipment for producing coatings with barrier function. For example, in the existing equipment, the filling gun is directly clamped at the top of the support rod. During the operation of the machine, vibrations are inevitable, which affects the working state of the filling gun. At the same time, it cannot be guaranteed whether the vibrations affect the internal components of the coating liquid. In some equipment, the working position of the filling gun is fixed above the filling tank, and its working position and lifting height cannot be adjusted. During the process of filling the coating liquid, according to the different coating liquids, the filling positions also need to be changed, making it difficult for this kind of equipment to meet the filling requirements of this kind of coating. In addition, after stopping filling, some coatings remain in the injection pipe and are easy to drip onto the ground, which is inconvenient for daily maintenance. Summary of the Invention

[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. For this reason, an object of the utility model is to provide a semi-automatic filling device, which can adjust the injection position, reduce the dripping of the coating, and facilitate daily maintenance.

[0005] According to a semi-automatic filling device of the utility model, it includes a main base. The upper surface of the main base is provided with a mounting seat. The mounting seat is respectively installed with a guide rail main column and a main cylinder frame. The guide rail main column is respectively provided with a first vertical guide rail and a second vertical guide rail. An elevator plate is arranged between the first vertical guide rail and the second vertical guide rail. A third cylinder is arranged in the main cylinder frame. The top of the third cylinder is connected to the elevator plate. The elevator plate is hinged with a swing frame. A transverse guide rail is also arranged on the swing frame. A longitudinal sliding seat is arranged on the transverse guide rail. A first cylinder is fixed on the longitudinal sliding seat. The lower end of the first cylinder is also connected with a push plate. The push plate is respectively connected with a feeding connector and an auxiliary plate. The feeding connector is connected with an injection hose. A shut-off plate is arranged on the injection hose. The injection hose passes through the shut-off plate. The shut-off plate is hinged with a shut-off bracket. The shut-off bracket is fixed on the auxiliary plate. The top of the feeding connector is connected with a cylinder frame. A second cylinder is arranged in the cylinder frame. The extrusion rod of the second cylinder is placed in the feeding connector.

[0006] Specifically further, one end of the swing frame is provided with a hinge shaft. A bearing seat is arranged on the front surface of the elevator plate. The hinge shaft is connected with the bearing seat.

[0007] Specifically further, a motor switch valve is installed on the back surface of the lifting plate. The motor switch valve is connected to a feeding pipe, and the feeding pipe is connected to a feeding connector. The auxiliary plate is also fixed with a cover body, and one end of the feeding pipe passes through the cover body and extends outside the cover body.

[0008] Specifically further, the feeding connector is provided with a connection port, the feeding pipe is installed on the connection port, the lifting plate is also fixed with a guide frame, and the guide frame is installed with rollers.

[0009] Specifically further, an operation box is fixed at the front end of the swing frame.

[0010] Specifically further, the top ends of the guide rail main column and the main cylinder frame are connected.

[0011] Specifically further, a distribution box is also provided on the upper surface of the main base.

[0012] Specifically further, a plate body for placing a paint bucket is provided in front of the main base.

[0013] Specifically further, a limiting frame is provided on the back surface of the auxiliary plate.

[0014] The beneficial effects of the present utility model are:

[0015] This structure can adjust the injection position of the injection hose by pushing the lifting plate up or down by the third cylinder and cooperating with the swing of the swing frame;

[0016] This structure drives the push plate and the auxiliary plate to descend together by the first cylinder, and the auxiliary plate also drives the intercepting support to move downward, so that the intercepting plate exerts an intercepting effect on the injection hose, reducing the dripping of the paint and facilitating daily maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The above and / or additional aspects and advantages of the present utility model will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings.

[0018] Figure 1 is the structural diagram of the present utility model.

[0019] Figure 2 is the structural schematic diagram of another angle of the present utility model.

[0020] Figure 3 is the structural schematic diagram of the state of disassembling the guide rail main column and the main cylinder frame of the present utility model.

[0021] Figure 4 is the structural schematic diagram of the injection lifting mechanism.

[0022] Figure 5 is Figure 4 another disassembled state structural schematic diagram of

[0023] The markings shown in the figure are as follows:

[0024] Plate body 1, main base 2, mounting seat 3, distribution box 4, motor switch valve 5, first vertical guide rail 6, second vertical guide rail 601, guide rail main column 7, main cylinder frame 8, lifting plate 9, bearing seat 10, operation box 11, first cylinder 12, second cylinder 13, cylinder frame 14, longitudinal sliding seat 15, transverse guide rail 16, swing frame 17, hinge shaft 1701; cover body 18, injection hose 19, guide frame 20, roller 21, material conveying pipe 22, limit frame 23, third cylinder 24, injection connecting piece 25, connection port 2501, intercepting plate 26, intercepting support 27, auxiliary plate 28, push plate 29. Specific embodiments

[0025] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention and should not be construed as a limitation of the present invention.

[0026] Refer to below Figures 1 to 5A semi-automatic filling device according to an embodiment of the present utility model includes a main base 2, which is used to support the entire weight. An installation base 3 is provided on the upper surface of the main base 2, and the upper surface of the main base 2 is connected to the installation base 3 by screws. The installation base 3 is respectively installed with a guide rail main column 7 and a main cylinder frame 8. The installation base 3 and the guide rail main column 7 are integrally formed, and the main cylinder frame 8 is connected to the installation base 3 by screws. The guide rail main column 7 is respectively provided with a first vertical guide rail 6 and a second vertical guide rail 601. The first vertical guide rail 6 and the second vertical guide rail 601 are respectively located on both side surfaces of the guide rail main column 7, and the first vertical guide rail 6 and the second vertical guide rail 601 are fixed on the guide rail main column 7 by screws. A lifting plate 9 is provided between the first vertical guide rail 6 and the second vertical guide rail 601, and the lifting plate 9 can slide on the first vertical guide rail 6 and the second vertical guide rail 601. A third cylinder 24 is provided in the main cylinder frame 8, and the main cylinder frame 8 is connected to the third cylinder 24 by screws. The top end of the third cylinder 24 is connected to the lifting plate 9, and the third cylinder 24 can push the lifting plate 9 to rise or fall; the lifting plate 9 is hinged with a swing frame 17, and a transverse guide rail 16 is further provided on the swing frame 17. The transverse guide rail 16 is located on the upper surface of the swing frame 17; a longitudinal sliding seat 15 is provided on the transverse guide rail 16, and the longitudinal sliding seat 15 can slide on the transverse guide rail 16; a first cylinder 12 is fixed on the longitudinal sliding seat 15, and a push plate 29 is further connected to the lower end of the first cylinder 12. The push plate 29 is respectively connected to a filling connector 25 and an auxiliary plate 28. The filling connector 25 is connected to an injection hose 19. A throttle plate 26 is provided on the injection hose 19, and the injection hose 19 passes through the throttle plate 26. There is a through hole on the throttle plate 26, and the through hole is adhered to the surface of the injection hose 19, and the throttle plate 26 is fixed at the position of the injection hose 19. The throttle plate 26 is hinged with a throttle bracket 27, and the throttle bracket 27 is fixed to the auxiliary plate 28. The throttle bracket 27 is fixed on the auxiliary plate 28 by screws. The top end of the filling connector 25 is connected to a cylinder frame 14. There is a second cylinder 13 in the cylinder frame 14, and the cylinder frame 14 is connected to the second cylinder 13 by screws. The extrusion rod of the second cylinder 13 is placed in the filling connector 25, and the second cylinder 13 pushes the extrusion rod to move downward to extrude the inner cavity of the filling connector 25, and the injection hose 19 realizes the injection effect. The injection hose 19 is generally placed in a paint bucket for injecting paint.

[0027] For example, when it is necessary to adjust the injection position of the injection hose 19, the third cylinder 24 pushes the lifting plate 9 up or down, causing the swing frame 17 to rise or fall along with the lifting plate 9. Also, according to the position of the paint bucket, the swing frame 17 is pushed to swing at a certain angle, so that the injection hose 19 is aligned with the opening on the paint bucket. In addition, the longitudinal slide 15 can be pushed to slide on the transverse guide rail 16 to adjust the position of the injection hose 19 forward or backward on the transverse guide rail 16. In addition, when injecting paint, the second cylinder 13 pushes the extrusion rod to shift downward to extrude the inner cavity of the injection connector 25, and the injection hose 19 performs a spraying effect.

[0028] For example, when it is necessary to cut off the flow of the injection hose 19, in this structure, the first cylinder 12 drives the push plate 29 and the auxiliary plate 28 to descend together. The auxiliary plate 28 also drives the cut-off bracket 27 to shift downward, causing the cut-off plate 16 to cut off the injection hose 19, reducing paint dripping and facilitating daily maintenance. The cut-off plate 16 is in a certain inclined state, and the through hole is also in an inclined state, causing the inner tube walls of the injection hose 19 to be squeezed against each other, so that the paint cannot continue to be discharged from the injection hose 19, achieving the purpose of flow cut-off.

[0029] One end of the swing frame 17 of this structure is provided with a hinge shaft 1701, and the front surface of the lifting plate 9 is provided with a bearing seat 10. The hinge shaft 1701 is connected to the bearing seat 10. The hinge shaft 1701 is placed inside the bearing seat 10 to enable the hinge shaft 1701 to swing along the circumferential direction of the bearing seat 10. The bearing seat 10 is connected to the lifting plate 9 by screws to fix the position of the bearing seat 10.

[0030] A motor switch valve 5 is installed on the back surface of the lifting plate 9 of this structure. The motor switch valve 5 is connected to a feed pipe 22, and the feed pipe 22 is connected to the injection connector 25. The auxiliary plate 28 is also fixed with a cover 18. One end of the feed pipe 22 passes through the cover 18 and one end of the feed pipe 22 also extends outside the cover 18.

[0031] The injection connector 25 of this structure is provided with a connection port 2501. The connection port 2501 is arranged at an angle with the injection connector 25, enabling the paint to enter the inner cavity of the injection connector 25 from the connection port 2501, facilitating the injection effect of the paint under the extrusion of the extrusion rod; the feed pipe 22 is installed on the connection port 2501, and the feed pipe 22 can be fastened to the connection port 2501 by a strap. The lifting plate 9 is also fixed with a guide frame 20, that is, the lifting plate 9 and the guide frame 20 are connected by screws, and the guide frame 20 is equipped with rollers 21. The rollers 21 can rotate, facilitating the displacement of the feed pipe 22 on the rollers 21 and preventing the feed pipe 22 from rubbing against the guide frame 20.

[0032] At the front end of the swing frame 17 of this structure, an operation box 11 is fixed. On the upper surface of the main base 2 of this structure, a distribution box 4 is also provided. The operation box 11 is electrically connected to the distribution box 4. The distribution box 4 supplies power to the operation box 11 through wires, that is, the wires are connected to the buttons of the operation box 11 to implement power on and off. The buttons and the motor switch valve 5 are connected by wires. When the buttons are in the powered-on state, the motor switch valve 5 is powered on and is in the conducting state. The paint enters the material conveying pipe 22 through the motor switch valve 5, and the material conveying pipe 22 then conveys it to the injection connecting piece 25, waiting for the injection process. The other end of the motor switch valve 5 is connected to a large paint storage tank. This equipment is applied to implement the sub-tank process.

[0033] At the top of the guide rail main column 7 and the main cylinder frame 8 of this structure, they are connected to fix the positions between the guide rail main column 7 and the main cylinder frame 8. In front of the main base 2 of this structure, there is a plate body 1 for placing paint buckets. On the back of the auxiliary plate 28 of this structure, a limit frame 23 is provided. An auxiliary cylinder is provided on the limit frame 23. The auxiliary cylinder is connected with a pressing block. The pressing block corresponds to the side wall of the swing frame 17. When the auxiliary cylinder pushes the pressing block, the pressing block abuts against the side wall of the swing frame 17 to implement the positioning function of the longitudinal slide 15. When the pressing block leaves the side wall of the swing frame 17, the position of the longitudinal slide 15 can be adjusted.

[0034] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and purposes of the present invention. The scope of the present invention is defined by the claims and their equivalents.

Claims

1. A semi-automatic filling device, comprising a main base (2), characterized in that: A mounting seat (3) is provided on the upper surface of the main base (2), and a guide rail main column (7) and a main cylinder frame (8) are respectively installed on the mounting seat (3), and a first vertical guide rail (6) and a second vertical guide rail (601) are respectively provided on the guide rail main column (7), and a lifting plate (9) is provided between the first vertical guide rail (6) and the second vertical guide rail (601), and a third cylinder (24) is provided in the main cylinder frame (8), and the top end of the third cylinder (24) is connected to the lifting plate (9), and the lifting plate (9) is hinged with a swing frame (17), and a transverse guide rail (16) is further provided on the swing frame (17), and a longitudinal slide seat (15) is provided on the transverse guide rail (16), and a first longitudinal slide seat (15) is fixed to the longitudinal slide seat (15) The cylinder (12) is provided with a push plate (29) at the lower end of the first cylinder (12), the push plate (29) being connected to the injection connector (25) and the auxiliary plate (28) respectively, the injection connector (25) being connected to the injection hose (19), the injection hose (19) being provided with a cut-off plate (26), the injection hose (19) passing through the cut-off plate (26), the cut-off plate (26) being hinged with a cut-off bracket (27), the cut-off bracket (27) being fixed to the auxiliary plate (28), the top end of the injection connector (25) being connected to a cylinder frame (14), the cylinder frame (14) being provided with a second cylinder (13), the extrusion rod of the second cylinder (13) being arranged in the injection connector (25).

2. A semi-automatic filling device according to claim 1, characterized in that: A hinge shaft (1701) is provided at one end of the swing frame (17), a bearing seat (10) is provided on the front surface of the lifting plate (9), and the hinge shaft (1701) is connected to the bearing seat (10).

3. A semi-automatic filling device according to claim 1, characterized in that: A motor switch valve (5) is installed on the back of the lifting plate (9), the motor switch valve (5) is connected to a material delivery pipe (22), the material delivery pipe (22) is connected to a material injection connector (25), and a cover body (18) is fixed to the auxiliary plate (28), one end of the material delivery pipe (22) passes through the cover body (18) and one end of the material delivery pipe (22) also extends outside the cover body (18).

4. A semi-automatic filling device according to claim 3, characterized in that: The injection connector (25) is provided with a connection port (2501), and the material delivery pipe (22) is installed on the connection port (2501). The lifting plate (9) is also fixed with a guide frame (20), and the guide frame (20) is installed with a roller (21).

5. The semi-automatic filling equipment according to claim 1, characterized in that: An operating box (11) is fixed to the front end of the swing frame (17).

6. The semi-automatic filling equipment according to claim 1, characterized in that: The guide rail main column (7) is connected to the top end of the main cylinder frame (8).

7. The semi-automatic filling equipment according to claim 1, characterized in that: A distribution box (4) is also provided on the upper surface of the main base (2).

8. The semi-automatic filling equipment according to claim 1, characterized in that: A plate body (1) for placing a paint bucket is provided in front of the main base (2).

9. The semi-automatic filling equipment according to claim 1, characterized in that: A limiting frame (23) is provided on the back side of the auxiliary plate (28).