Distribution box surface galvanizing device
By setting up cleaning mechanisms, conveying mechanisms and limiting mechanisms in the galvanizing device on the surface of the distribution box, the problem of dust and impurities affecting the adhesion and uniformity of the galvanized coating is solved, and the firmness and uniformity of the galvanized layer is achieved, extending the service life of the distribution box and reducing maintenance costs.
Patent Information
- Application Number
- CN202420800692.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-04-17
AI Technical Summary
Dust and impurities will affect the adhesion and uniformity of the galvanized coating, resulting in unstable or uneven galvanized coating, reducing the quality and durability of galvanized coating, and affecting the appearance and performance of the coating.
A distribution box surface galvanizing device is designed, including a cleaning mechanism, a conveying mechanism and a limiting mechanism. The cleaning mechanism removes dust and impurities through round rollers and bristles. The conveyor sends the distribution box into the cleaning equipment through the conveyor belt, and the limiting mechanism ensures the accurate position of the workpiece.
Through the use of the cleaning mechanism, the good adhesion between the coating and the substrate is ensured, the adhesion of the coating is improved, the galvanized layer is stronger, and the dust and impurities form bubbles, holes or unevenness in the coating are avoided, and the service life of the distribution box is extended and maintenance costs are reduced.
Smart Images

Figure CN223033435U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of power supply, and particularly relates to a galvanizing device for the surface of a distribution box. Background Technique
[0002] In the related art, a galvanizing device for the surface of a distribution box used by a power supply company with the publication number of CN116103734B is disclosed, which includes a pool body. A recycling box is fixedly installed on the outer side of one end of the pool body. A filtering component is arranged inside the recycling box. A box body is arranged inside the pool body. A plurality of groups of slot holes are formed in the inner bottom of the box body. Lifting components are arranged on the outer walls of both sides of the box body. Connecting components are arranged on the outer sides of both ends of the box body. A floating plate is arranged between the connecting components. A plurality of sewage suction components are arranged inside the floating plate. L-shaped pipes are respectively and communicatively installed at both ends of each of the plurality of sewage suction components. One ends of the two L-shaped pipes are connected to a connecting pipe through corresponding communicating components. One ends of the two connecting pipes far away from the L-shaped pipes are communicatively installed with pumps.
[0003] During the use of this device, dust and impurities will affect the adhesion and uniformity of the galvanized coating, resulting in an insecure or uneven galvanized layer, reducing the quality and durability of galvanizing. Moreover, dust and impurities will form bubbles, holes or uneven parts in the coating, affecting the appearance and performance of the coating. Content of the Utility Model
[0004] The purpose of the utility model is to provide a galvanizing device for the surface of a distribution box. By setting a cleaning mechanism, the problems that dust and impurities will affect the adhesion and uniformity of the galvanized coating, resulting in an insecure or uneven galvanized layer, reducing the quality and durability of galvanizing, and that dust and impurities will form bubbles, holes or uneven parts in the coating, affecting the appearance and performance of the coating are solved.
[0005] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0006] The utility model is a galvanizing device for the surface of a distribution box, which includes two support frames. A cleaning mechanism, a conveying mechanism and a limiting mechanism are arranged on the two support frames;
[0007] The cleaning mechanism includes a first cleaning component and two second cleaning components. The first cleaning component includes a first support plate respectively and fixedly installed on the tops of the two support frames. A first rotating shaft is rotatably installed on one side of the two first support plates close to each other. The first rotating shaft penetrates through the corresponding first support plate. A first round roller is fixedly sleeved on the first rotating shaft. A plurality of first bristles are fixedly installed on the outer wall of the first round roller.
[0008] Further, the second cleaning component includes a second support plate fixedly installed on the top of the support frame. A second rotating shaft penetrates through the second support plate, and the second rotating shaft is rotatably connected to the second support plate. A disc is fixedly installed at the end of the second rotating shaft, and a number of second bristles are fixedly installed at the end of the disc.
[0009] Further, the conveying mechanism includes a driving component and a conveying component. The driving component includes a motor disposed on the front surface of the corresponding support frame. A motor sleeve is fixedly sleeved on the outer wall of the motor, and the end of the motor sleeve is fixedly connected to the corresponding support frame.
[0010] Further, the conveying component includes two third rotating shafts rotatably installed on the closer sides of the two support frames. The corresponding third rotating shaft penetrates through the corresponding support frame and is fixedly connected to the output shaft of the motor. Two second rollers are fixedly sleeved on the two third rotating shafts respectively, and a conveyor belt is wound around the two second rollers.
[0011] Further, a first pulley is fixedly sleeved on each of the third rotating shaft and the first rotating shaft, and a first belt is wound around the two first pulleys. A number of second pulleys are fixedly sleeved on the first rotating shaft and the two second rotating shafts. A second belt is wound around the corresponding two second pulleys respectively.
[0012] Further, the limiting mechanism includes electric telescopic rods respectively fixedly installed on the tops of the two support frames. A limiting plate is fixedly installed on the tops of the two electric telescopic rods.
[0013] Further, a distribution box is disposed on the top of the conveyor belt, and a galvanized box is disposed below the conveyor belt.
[0014] The utility model has the following beneficial effects:
[0015] By providing a cleaning mechanism, when the motor drives the third rotating shaft to rotate, the first bristles on the first roller will be driven by the first pulleys and the first belt to clean the top of the distribution box. When the first rotating shaft rotates, the second bristles will be driven by the two second pulleys and the two second belts to rotate, cleaning the front and back surfaces of the distribution box, so that dust and impurities can be removed, ensuring good adhesion between the coating and the substrate, improving the adhesion of the coating, making the galvanized layer more firm, avoiding the formation of bubbles, holes or unevenness of dust and impurities in the coating, ensuring the uniformity and integrity of the coating after formation, reducing the risk of surface corrosion of the distribution box, extending the service life of the distribution box, and reducing the maintenance cost;
[0016] By setting up a conveying mechanism, when it is necessary to clean the distribution box, the distribution box can be placed on the conveyor belt, and then the motor on the motor sleeve is started. The motor drives the rotation of the third rotating shaft, and the third rotating shaft drives the rotation of the conveyor belt on the second round roller, so that the distribution box on the conveyor belt moves forward, enabling the surface of the distribution box to be accurately fed into the cleaning equipment, ensuring thorough surface cleaning, removing impurities such as dust and oil stains, providing a good foundation for the subsequent galvanizing process, thereby improving the galvanizing quality, reducing human intervention, lowering labor costs, and at the same time reducing the labor intensity of operators and improving work safety.
[0017] Of course, it is not necessary for any product implementing the present utility model to achieve all the above-mentioned advantages simultaneously. Brief Description of the Drawings
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for describing the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0019] Figure 1 Structural schematic diagram of a galvanizing device for the surface of a distribution box of the present utility model;
[0020] Figure 2 Side sectional structural schematic diagram of a galvanizing device for the surface of a distribution box of the present utility model;
[0021] Figure 3 For a galvanizing device for the surface of a distribution box of the present utility model Figure 2 Enlarged structural schematic diagram of A in it;
[0022] Figure 4 For a galvanizing device for the surface of a distribution box of the present utility model Figure 1 Enlarged structural schematic diagram of B in it;
[0023] Figure 5 For a galvanizing device for the surface of a distribution box of the present utility model Figure 2 Enlarged structural schematic diagram of C in it.
[0024] In the drawings, the list of components represented by each reference numeral is as follows:
[0025] Support frame; 2. First support plate; 3. First rotating shaft; 4. First round roller; 5. First brush; 6. Second support plate; 7. Second rotating shaft; 8. Disc; 9. Second brush; 10. Motor; 11. Motor sleeve; 12. Third rotating shaft; 13. Second round roller; 14. Conveyor belt; 15. First pulley; 16. First belt; 17. Second pulley; 18. Second belt; 19. Electric telescopic rod; 20. Limiting plate; 21. Distribution box; 22. Galvanized box. Detailed implementation manner
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0027] Please refer to Figures 1-5 As shown in the figure, the present invention is a galvanizing device for the surface of a distribution box, including two support frames 1, and a cleaning mechanism, a conveying mechanism and a limiting mechanism are arranged on the two support frames 1.
[0028] The cleaning mechanism includes a first cleaning component and two second cleaning components. The first cleaning component includes a first support plate 2 fixedly installed on the tops of the two support frames 1 respectively; the limiting mechanism includes electric telescopic rods 19 fixedly installed on the tops of the two support frames 1 respectively, and a limiting plate 20 is fixedly installed on the tops of the two electric telescopic rods 19; the limiting mechanism can ensure the cleaning treatment of the workpiece before galvanizing and the accurate position during the galvanizing process, ensuring the accuracy and stability of the process.
[0029] The second cleaning component includes a second support plate 6 fixedly installed on the top of the support frame 1. A second rotating shaft 7 penetrates through the second support plate 6, and the second rotating shaft 7 is rotatably connected to the second support plate 6. A disc 8 is fixedly installed at the end of the second rotating shaft 7, and a plurality of second brushes 9 are fixedly installed at the end of the disc 8. The second cleaning component can prevent dust and impurities from forming bubbles, holes or unevenness in the coating, ensuring the uniformity and integrity after the coating is formed, reducing the risk of corrosion on the surface of the distribution box, extending the service life of the distribution box, and reducing the maintenance cost. The conveying mechanism includes a driving component and a conveying component.
[0030] The driving component includes a motor 10 arranged on the front of the corresponding support frame 1. A motor sleeve 11 is fixedly sleeved on the outer wall of the motor 10, and the end of the motor sleeve 11 is fixedly connected to the corresponding support frame 1. The conveying component includes two rotating shafts three 12 rotatably installed on the side where the two support frames 1 are close to each other. The corresponding rotating shaft three 12 penetrates the corresponding support frame 1 and is fixedly connected to the output shaft of the motor 10. Circular rollers two 13 are fixedly sleeved on the two rotating shafts three 12 respectively, and a conveyor belt 14 is wound around the two circular rollers two 13.
[0031] The conveying component can ensure thorough surface cleaning, remove impurities such as dust and oil stains, provide a good foundation for the subsequent galvanizing process, thereby improving the galvanizing quality. It can reduce human intervention, lower labor costs, and at the same time reduce the labor intensity of operators and improve work safety. A distribution box 21 is arranged on the top of the conveyor belt 14, and a galvanizing box 22 is arranged below the conveyor belt 14. One rotating shaft one 3 is rotatably installed on the side where the two support plates one 2 are close to each other. The rotating shaft one 3 penetrates the corresponding support plate one 2. Pulley one 15 is fixedly sleeved on the rotating shaft three 12 and the rotating shaft one 3 respectively, and a belt one 16 is wound around the two pulley one 15. A number of pulley two 17 are fixedly sleeved on the rotating shaft one 3 and the two rotating shafts two 7. Belt two 18 is wound around the corresponding two pulley two 17 respectively. A circular roller one 4 is fixedly sleeved on the rotating shaft one 3, and a number of brush bristles one 5 are fixedly installed on the outer wall of the circular roller one 4.
[0032] A specific application of this embodiment is as follows: When in use, first place the distribution box 21 on the conveyor belt 14, and then start the motor 10 on the motor sleeve 11. The motor 10 drives the rotating shaft three 12 to rotate, and the rotating shaft three 12 drives the conveyor belt 14 on the circular roller two 13 to rotate, so that the distribution box 21 on the conveyor belt 14 moves forward. When the motor 10 drives the rotating shaft three 12 to rotate, it will drive the rotating shaft one 3 on the support plate one 2 to rotate through the pulley one 15 and the belt one 16. The rotating shaft one 3 drives the brush bristles one 5 on the circular roller one 4 to clean the top of the distribution box 21. When the rotating shaft one 3 rotates, it will drive the two rotating shafts two 7 to rotate through the two pulley two 17 and the two belt two 18, so that the brush bristles two 9 on the disc 8 rotate to clean the front and back of the distribution box 21. At this time, the electric telescopic rod 19 is in a compressed state, and the limiting plate 20 limits the distribution box 21 to prevent the distribution box 21 from falling into the galvanizing box 22; at this time, the staff picks up the distribution box 21 and flips it, and then places it on the conveyor belt 14 after flipping, and repeats the above operations. During the second cleaning, the electric telescopic rod 19 is in an extended state. When the surface of the distribution box 21 is cleaned, it will automatically fall into the galvanizing box 22 for galvanizing.
[0033] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0034] The preferred embodiments of the present utility model disclosed above are only used to help explain the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A distribution box surface galvanizing device, comprising two support frames (1), characterized in that: The two support frames (1) are provided with a cleaning mechanism, a conveying mechanism and a limiting mechanism; The cleaning mechanism comprises a cleaning component 1 and two cleaning components 2, wherein the cleaning component 1 comprises a support plate 1 (2) respectively fixedly mounted on the top of two support frames (1), a rotating shaft 1 (3) is rotatably mounted on the side of the two support plates 1 (2) close to each other, the rotating shaft 1 (3) passes through the corresponding support plate 1 (2), a round roller 1 (4) is fixedly sleeved on the rotating shaft 1 (3), a plurality of bristles 1 (5) are fixedly mounted on the outer wall of the round roller 1 (4), and the cleaning component 2 comprises a support plate 2 (6) fixedly mounted on the top of the support frame (1), a rotating shaft 2 (7) passes through the support plate 2 (6), the rotating shaft 2 (7) is rotatably connected to the support plate 2 (6), a disc (8) is fixedly mounted at the end of the rotating shaft 2 (7), and a plurality of bristles 2 (9) are fixedly mounted at the end of the disc (8).
2. A distribution box surface galvanizing device according to claim 1, characterized in that: The conveying mechanism comprises a driving assembly and a conveying assembly, wherein the driving assembly comprises a motor (10) arranged on the front side of the corresponding support frame (1).
3. A distribution box surface galvanizing device according to claim 2, characterized in that: A motor sleeve (11) is fixedly sleeved on the outer wall of the motor (10), and the end of the motor sleeve (11) is fixedly connected to the corresponding support frame (1).
4. A distribution box surface galvanizing device according to claim 3, characterized in that: The conveying assembly comprises two rotating shafts (12) rotatably mounted on two supporting frames (1) on one side close to each other, the corresponding rotating shaft (12) passing through the corresponding supporting frame (1) and fixedly connected to the output shaft of the motor (10), and the two rotating shafts (12) are respectively fixedly sleeved with round rollers (13), and the two round rollers (13) are wound with conveyor belts (14).
5. A distribution box surface galvanizing device according to claim 4, characterized in that: The rotating shaft three (12) and the rotating shaft one (3) are respectively provided with pulley one (15) on a fixed sleeve, and the two pulleys one (15) are wound with belt one (16). The rotating shaft one (3) and the two rotating shafts two (7) are respectively provided with a plurality of pulleys two (17) on a fixed sleeve, and the corresponding two pulleys two (17) are respectively wound with belt two (18).
6. A distribution box surface galvanizing device according to claim 5, characterized in that: The limiting mechanism comprises electric telescopic rods (19) respectively fixedly mounted on the tops of two support frames (1), and limiting plates (20) are fixedly mounted on the tops of the two electric telescopic rods (19).
7. A distribution box surface galvanizing device according to claim 6, characterized in that: A distribution box (21) is arranged on the top of the conveyor belt (14), and a galvanizing box (22) is arranged below the conveyor belt (14).
Citation Information
Patent Citations
A galvanizing device for the surface of a power distribution box used by a power company
CN116103734B