Novel material receiving mechanism of rubber string machine
By designing a material collection mechanism of a new type of rubber machine, the material collection base, drive motor, turntable, swing rod mechanism and drive cylinder work together, the automatic material collection of the annular elastic belt is realized, solving the problems of inconvenient installation and inefficiency of the material collection mechanism of the existing rubber machine, and improving the material collection efficiency.
Patent Information
- Application Number
- CN202422273166.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-18
AI Technical Summary
The existing rubber machine material collection mechanism is less convenient to install and the material collection efficiency is low.
A new type of rubber machine material collection mechanism is designed, including material collection base, drive motor, turntable, swing rod mechanism and drive cylinder. Through the coordinated work of these components, the automatic material collection of the annular elastic band is realized.
It improves the material collection efficiency, simplifies the installation process, and solves the problems of inconvenient installation and inefficient efficiency of the existing rubber machine material collection mechanism.
Smart Images

Figure CN223033623U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of elastic band machines, and particularly relates to a material receiving mechanism of a new type of elastic band machine. Background Art
[0002] Elastic bands, also known as stretch bands, can be used as the bottom line of clothing accessories when they are thinner. They are especially suitable for the production of clothing products such as underwear, trousers, baby clothes, sweaters, sportswear, dance costumes, wedding dresses, T-shirts, hats, bras, masks, etc.
[0003] For the automated production of elastic loops, generally, bundled or rolled elastic bands are used as raw materials. The elastic bands are cut into fixed-length elastic band segments by a fixed-length cutting device, and then the elastic band segments are wound into loops by a coiling device. Then, the coiled elastic band segments are conveyed to a sewing device, and the sewing device is used to sew and seal the edges of the elastic band segments to finally obtain a circular elastic band. After the circular elastic band is formed, it needs to be unloaded. In the prior art, generally, a material receiving tray is used to complete the unloading of the elastic band. A plurality of receiving rods are arranged around the material receiving tray. During the rotation of the receiving rods around the material receiving tray, the circular elastic band is collected and unloaded by directly falling into the receiving rods. The material receiving tray is usually integrally arranged on the elastic band machine, and during the assembly process, the material receiving tray needs to be separately installed on the elastic band machine, which is a rather troublesome process, inconvenient to install, and has a low material receiving efficiency. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a material receiving mechanism of a new type of elastic band machine to solve the technical problems of inconvenient installation and low material receiving efficiency of the existing material receiving mechanism of the elastic band machine.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows: A material receiving mechanism of a new type of elastic band machine, including an elastic band machine body, the elastic band machine has a sewing head, a sewing position for sewing the interface of the circular elastic band is arranged on the sewing head, an external pushing auxiliary device is arranged on the sewing head, the external pushing auxiliary device is installed on one side of the sewing position and is used to push the circular elastic band sewn at the sewing position out of the sewing position. The material receiving mechanism includes:
[0006] A material receiving base, which is placed on one side of the elastic band machine body;
[0007] A driving motor, which is installed in the material receiving base, and the output end of the driving motor extends out from the upper surface of the material receiving base;
[0008] A turntable, which is fixedly installed on the output end of the driving motor, and a plurality of movable grooves and a plurality of swing rod mechanisms corresponding to the movable grooves are arranged on the turntable;
[0009] The rocker mechanism comprises a fixed support, a movable support and a material-cutting rocker, wherein the movable support is rotatably arranged in the fixed support, the material-cutting rocker is installed on the movable support, and one end of the movable support away from the material-cutting rocker extends to the bottom of the turntable through a movable groove to form a pushing portion;
[0010] A driving cylinder, wherein the driving cylinder is installed in the material receiving base, the driving end of the driving cylinder extends out of the upper surface of the material receiving base, and the driving end and the driving part of the driving cylinder are correspondingly arranged to push the movable support to move outward;
[0011] The material receiving mechanism has a material receiving state and a material receiving state. In the material receiving state, one end of the material unloading rocker is close to the sewing position, and in the material unloading state, one end of the material unloading rocker is away from the sewing position.
[0012] Several optional methods are also provided below, but they are not intended to be additional limitations on the above-mentioned overall solution, but are merely further supplements or preferences. Under the premise that there are no technical or logical contradictions, each optional method can be combined with the above-mentioned overall solution separately, and multiple optional methods can also be combined.
[0013] Preferably, a plurality of spring mounting blocks are provided at one end of the turntable away from the rocker mechanism, the spring mounting blocks are correspondingly arranged on the outside of the pushing part, and a return spring is provided between the spring mounting blocks and the pushing part.
[0014] Preferably, a rotating groove is opened on one side of the fixed support, and the rotating groove and the movable groove correspond to each other, the movable support rotates outward through the rotating groove, a first movable hole is provided at both ends of the fixed support, and a second movable hole matching the first movable hole is provided on the movable support, and the first movable hole and the second movable hole are rotatably connected by a pin shaft.
[0015] Preferably, a mounting hole is provided on the upper surface of the movable support, and the material discharge rocker is fixed on the movable support through the mounting hole.
[0016] Preferably, a guide head is provided at the upper end of the unloading rocker.
[0017] Preferably, the material receiving base includes an outer frame, a mounting plate and a chassis, the mounting plate and the chassis are respectively fixed at the upper and lower ends of the outer frame, and the mounting plate is provided with a first through hole for the output end of the driving motor to pass through and a second through hole for the pushing end of the driving cylinder to pass through.
[0018] Preferably, a base motor plate for fixing the driving motor is provided on the first through hole, and a bearing assembly is also provided on the upper end of the base motor plate, and the turntable is transmission-connected to the driving motor via the bearing assembly.
[0019] Preferably, the extrapolation auxiliary device comprises:
[0020] An installation plate, installed on the sewing machine head;
[0021] A drive source, installed on the installation plate and located on one side of the sewing position;
[0022] A push block, linked to the drive source.
[0023] Further, the drive source includes a first air cylinder and second air cylinders arranged on the front and rear sides of the first air cylinder. Among them, the push block linked to the first air cylinder is the first push block, and the push block linked to the second air cylinder is the second push block. The first push block is used to push the upper side of the annular elastic band, and the two second push blocks are used to push the front and rear sides of the annular elastic band respectively.
[0024] Through the above technical solution, compared with the prior art, the present utility model has the following beneficial effects: When material collection is required, the drive air cylinder works, and the pushing end of the drive air cylinder pushes the pushing part at the lower end of the movable support in the movable groove upward, so that the movable support rotates outward relative to the movable groove through the fixed support, which can drive the feeding swing rod fixed on the movable support to rotate synchronously. When the pushing end of the drive air cylinder drives the movable support to make a reciprocating motion, the feeding swing rod switches back and forth between the material receiving state and the material collection state, and then continuously collects the annular elastic band falling from the sewing position onto the feeding swing rod. After there are enough annular elastic bands placed on the feeding swing rod, the drive air cylinder stops working; then, the drive motor works, and the output end of the drive motor starts to rotate, that is, drives the turntable fixed on the output end to rotate synchronously, and moves another feeding swing rod that has not been collected to the position corresponding to the sewing position for the next round of material collection. The present utility model solves the technical problems of inconvenient installation of the material collection mechanism of the existing elastic band machine and low material collection efficiency by setting a material collection base, which can be placed at any position without being fixedly installed on the elastic band machine frame. During use, it only needs to be placed beside the elastic band machine frame so that one of the feeding swing rods corresponds to the sewing position, and when there are enough annular elastic bands placed on one of the feeding swing rods, the drive motor rotates the turntable to move another feeding swing rod to the sewing position for continuous material collection of the annular elastic band, thereby increasing the material collection efficiency. Description of the Drawings
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.
[0026] Figure 1Schematic structural diagram of the material receiving mechanism of the present utility model;
[0027] Figure 2 Schematic internal side view structural diagram of the material receiving mechanism of the present utility model;
[0028] Figure 3 Schematic top view structural diagram of the material receiving base of the present utility model;
[0029] Figure 4 Schematic structural diagram of the material receiving mechanism of the present utility model installed on a rubber band machine;
[0030] Figure 5 For the present utility model's Figure 4 Partial enlarged view of part A;
[0031] The utility model reference number information is as follows:
[0032] 1. Material receiving base; 2. Driving motor; 3. Turntable; 4. Swing rod mechanism; 5. Driving cylinder; 6. Spring mounting block; 7. Return spring; 9. Outer push auxiliary device; 10. Sewing machine head; 101. Outer frame; 102. Mounting plate; 103. Chassis; 301. Movable groove; 401. Fixed support; 402. Movable support; 403. Feeding swing rod; 404. Pushing part; 405. Rotating groove; 901. Mounting plate; 902. First cylinder; 903. Second cylinder; 904. First push block; 905. Second push block; 1001. Sewing position;
[0033] The realization of the purpose, functional features and advantages of the present utility model will be further described with reference to the embodiments and the accompanying drawings. Specific embodiments
[0034] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the attached Figures 1-5 drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0035] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present utility model are only used to explain the relative position relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.
[0036] In addition, the descriptions of "first", "second", etc. in the present utility model are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0037] like Figures 1-5 As shown: a new material receiving mechanism of a rubber band machine, including a rubber band machine body, the rubber band machine has a sewing machine head 10, the sewing machine head 10 is provided with a sewing position 1001 for sewing annular elastic band interface, the sewing machine head 10 is provided with an external push auxiliary device 9, the external push auxiliary device 9 is installed on one side of the sewing position 1001, and is used to push the annular elastic band sewn at the sewing position 1001 out of the sewing position 1001, and the material receiving mechanism includes:
[0038] The material receiving base 1 is placed on one side of the rubber band machine body. In this embodiment, the material receiving base 1 is placed on both sides in front of the rubber band machine body to form a double station;
[0039] A driving motor 2, wherein the driving motor 2 is installed in the material receiving base 1, and an output end of the driving motor 2 extends out from an upper surface of the material receiving base 1;
[0040] like Figures 1-3 As shown: a turntable 3, the turntable 3 is fixedly mounted on the output end of the driving motor 2, and a plurality of movable grooves 301 and a plurality of rocker mechanisms 4 corresponding to the movable grooves 301 are provided on the turntable 3; in this embodiment, 6 sets of rocker mechanisms 4 are provided, and the number of the movable grooves 301 is the same as that of the rocker mechanisms, and the 6 sets of rocker mechanisms 4 can greatly increase the storage capacity on the material receiving base 1, and there is no need to manually collect the annular elastic band thereon after each material unloading, which saves manpower while also improving the efficiency of material receiving and increasing work efficiency.
[0041] like Figure 2As shown in the figure: The swing rod mechanism 4 includes a fixed support 401, a movable support 402, and a blanking swing rod 403. The movable support 401 is rotatably arranged within the fixed support 401. The blanking swing rod 403 is installed on the movable support 402. And one end of the movable support 402 away from the blanking swing rod 403 extends through the movable slot 301 to the lower side of the turntable 3 to form a pushing part 404. The fixed support 401 is installed on the turntable 3 by means of threaded fixation and is placed corresponding to the movable slot 301. It is mainly used to fix the movable support 402 and play a limiting role, enabling the movable support 402 to rotate within the movable slot 301 through the fixed support 401, and driving the blanking swing rod 403 thereon to expand outwards to the sewing position 1001 through the rotation of the movable support 402.
[0042] The driving cylinder 5 is installed within the material receiving base 1. The pushing end of the driving cylinder 5 extends out of the upper surface of the material receiving base 1. The pushing end of the driving cylinder 5 and the pushing part 404 are correspondingly arranged to push the movable support 401 to move outwards. The overall shape of the movable support 402 is "V" - shaped. One end of it is perpendicular to the turntable 3 through the fixed support 401, and the other end is inclined to the turntable 3 and extends through the movable slot 301 to the lower side of the turntable 3 to form the pushing part 404. An included angle of about 120° is formed between the two ends. When the driving cylinder 5 is started, the pushing end of the driving cylinder 5 will push the pushing part 404 upwards, thereby making the movable support 402 tilt towards the side of the sewing position 1001, and thus moving the blanking swing rod 403 to the sewing position 1001.
[0043] The material receiving mechanism has a material receiving state and a material collecting state. In the material receiving state, one end of the blanking swing rod 403 is close to the sewing position 1001. In the material collecting state, one end of the blanking swing rod 403 is far from the sewing position 1001.
[0044] As Figures 1-3 shown: Several spring mounting blocks 6 are provided at one end of the turntable 3 away from the swing rod mechanism 4. The spring mounting blocks 6 are correspondingly arranged outside the pushing part 404. A return spring 7 is provided between the spring mounting block 6 and the pushing part 404. By setting the return spring 7, after the driving cylinder 5 pushes out the pushing part 404, the return spring 7 will be tightened to be in an energy - storing state. After the material collection is completed, the pushing end of the driving cylinder 5 retracts. At this time, the return spring 7 will release to reset the pushing part 404. The spring mounting block 6 is in an "L" shape and is provided with a first spring connection hole. The pushing part 404 is provided with a second spring connection hole. The two ends of the return spring 7 are respectively fixed in the first spring connection hole and the second spring connection hole. The spring mounting block 6 is fixed on the lower surface of the turntable 3 by means of threaded connection. The number of spring mounting blocks 6 is the same as the number of swing rod mechanisms 4.
[0045] As Figure 2As shown: a rotating groove 405 is opened on one side of the fixed support 401, and the rotating groove 405 corresponds to the movable groove 301, and the movable support 402 rotates outward through the rotating groove 405, and a first movable hole is provided at both ends of the fixed support 401, and a second movable hole matching the first movable hole is provided on the movable support 402, and the first movable hole and the second movable hole are rotatably connected by a pin shaft.
[0046] A limiting portion is formed on one side of the fixed support 401 away from the rotating groove 405 to prevent the movable support 402 from deviating inwardly. The movable support 402 is rotated in the fixed support 401 via a pin shaft.
[0047] The upper surface of the movable support 402 is provided with a mounting hole, and the unloading swing rod 403 is fixed on the movable support 402 through the mounting hole.
[0048] A guide head is provided at the upper end of the material discharge swing rod 403. In this embodiment, when the annular elastic band is sewn at the sewing position 1001, its opening is arranged in the left-right direction. When the annular elastic band is pushed out of the sewing position 1001 by the external push auxiliary device 9, the material receiving mechanism is in the material receiving state. At this time, the upper end of the material discharge swing rod 403 is located at one side of the sewing position 1001. After the annular elastic band falls downward, it will enter the material discharge swing rod 403 through the guide head.
[0049] like Figure 1 As shown: the material receiving base 1 includes an outer frame 101, a mounting plate 102 and a bottom plate 103. The mounting plate 102 and the bottom plate 103 are respectively fixed at the upper and lower ends of the outer frame 101. The mounting plate 102 is provided with a first through hole for the output end of the driving motor 2 to pass through and a second through hole for the driving end of the driving cylinder 5 to pass through. The material receiving base 1 is cylindrical and has a small overall volume for easy movement. A support leg is formed under the bottom plate 103. The outer frame 101 is used to protect the internal driving motor 2 and the driving cylinder 5.
[0050] The first through hole is provided with a base motor plate for fixing the driving motor 2, and a bearing assembly is also provided on the upper end of the base motor plate, and the turntable 3 is connected to the driving motor 2 through the bearing assembly. The bearing assembly includes a turntable bearing shaft fixed to the lower surface of the turntable 3 and a turntable bearing sleeve fixed to the mounting plate 102, the turntable bearing sleeve is sleeved outside the turntable bearing shaft, and the turntable bearing shaft is connected to the output end of the driving motor 2 through the transmission, and a sensor for positioning the swing arm mechanism 4 is also provided on the base motor plate.
[0051] like Figures 4-5 As shown: The push-out assist device includes:
[0052] Mounting plate 901, mounted on the head of sewing machine 10;
[0053] A driving source is mounted on the mounting plate 901 and is located on one side of the sewing position 1001;
[0054] The pushing block is linked to the driving source.
[0055] As Figure 5 shown: The driving source includes a first air cylinder 902 and second air cylinders 903 arranged on the front and rear sides of the first air cylinder 902. Among them, the pushing block linked to the first air cylinder 902 is the first pushing block 904, and the pushing block linked to the second air cylinder 903 is the second pushing block 905. The first pushing block 904 is used to push the upper side of the annular elastic band, and the two second pushing blocks 905 are used to push the front and rear sides of the annular elastic band respectively.
[0056] The working principle of the external pushing auxiliary device 9: After the sewing head 10 finishes sewing the interface of the annular elastic band, the first air cylinder 902 and the second air cylinders 903 work together. The first air cylinder 902 drives the first pushing block 904 to push the upper side of the annular elastic band, and the second air cylinders 903 drive the two second pushing blocks 905 to push the front and rear sides of the annular elastic band respectively, so as to push the annular elastic band away from the sewing position 1001.
[0057] The working principle and process of the present utility model are as described below:
[0058] When material collection is required, the driving air cylinder 5 works. The pushing end of the driving air cylinder 5 jacks up the pushing part 404 of the movable support 402 located at the lower end of the movable groove 301, so that the movable support 402 rotates outward relative to the movable groove 301 through the fixed support 401, which can drive the blanking swing rod 403 fixed on the movable support 402 to rotate synchronously. When the pushing end of the driving air cylinder 5 drives the movable support 402 to move back and forth, the blanking swing rod 403 switches back and forth between the material receiving state and the material collection state, so as to continuously collect the annular elastic band falling from the sewing position 1001 onto the blanking swing rod 403. After a sufficient number of annular elastic bands are placed on the blanking swing rod 403, the driving air cylinder 5 stops working; then, the driving motor 2 works, and the output end of the driving motor 2 starts to rotate, that is, drives the turntable 3 fixed on the output end to rotate synchronously, and moves another blanking swing rod 403 that has not received material to the position corresponding to the sewing position 1001 for the next round of material collection. The present utility model is provided with a material collection base 1. The material collection base 1 can be placed at any position without being fixedly installed on the rubber band machine frame. When in use, it only needs to be placed beside the rubber band machine frame so that one of the blanking swing rods 403 corresponds to the sewing position 1001. And when a sufficient number of annular elastic bands are placed on one of the blanking swing rods 403, by rotating the turntable 3 with the driving motor 2, another blanking swing rod 403 can be moved to the sewing position 1001 to continuously collect the annular elastic band, thereby increasing the material collection efficiency and solving the technical problems of inconvenient installation of the material collection mechanism of the existing rubber band machine and low material collection efficiency.
[0059] The above are only the preferred embodiments of the present utility model, and do not thus limit the patent scope of the present utility model. Any equivalent structural transformation made under the inventive concept of the present utility model by using the content of the specification and drawings of the present utility model, or any direct / indirect application in other related technical fields shall be included within the patent protection scope of the present utility model.
Claims
1. A novel material receiving mechanism of an elastic band machine, comprising an elastic band machine body, the elastic band machine having a sewing machine head, the sewing machine head being provided with a sewing position for sewing an annular elastic band interface, the sewing machine head being provided with an outward push assisting device, the outward push assisting device being installed at one side of the sewing position, and being used for pushing the annular elastic band sewn at the sewing position out of the sewing position, characterized in that: The material receiving mechanism comprises: A material receiving base, which is placed on one side of the rubber band machine body; A driving motor, wherein the driving motor is installed in the material receiving base, and an output end of the driving motor extends out from an upper surface of the material receiving base; A turntable, the turntable is fixedly mounted on the output end of the driving motor, and the turntable is provided with a plurality of movable slots and a plurality of rocker mechanisms corresponding to the movable slots; The rocker mechanism comprises a fixed support, a movable support and a material-cutting rocker, wherein the movable support is rotatably arranged in the fixed support, the material-cutting rocker is installed on the movable support, and one end of the movable support away from the material-cutting rocker extends to the bottom of the turntable through a movable groove to form a pushing portion; A driving cylinder, wherein the driving cylinder is installed in the material receiving base, the driving end of the driving cylinder extends out of the upper surface of the material receiving base, and the driving end and the driving part of the driving cylinder are correspondingly arranged to push the movable support to move outward; The material receiving mechanism has a material receiving state and a material receiving state. In the material receiving state, one end of the material unloading rocker is close to the sewing position, and in the material unloading state, one end of the material unloading rocker is away from the sewing position.
2. According to claim 1, a new type of rubber band machine material receiving mechanism is characterized in that: A plurality of spring mounting blocks are arranged at one end of the rotating disk away from the rocker mechanism. The spring mounting blocks are arranged correspondingly at the outside of the pushing part. A return spring is arranged between the spring mounting blocks and the pushing part.
3. According to the novel material receiving mechanism of the rubber band machine of claim 1, it is characterized in that: A rotation groove is provided on one side of the fixed support, and the rotation groove corresponds to the movable groove. The movable support rotates outward through the rotation groove. First movable holes are provided at both ends of the fixed support. A second movable hole matching the first movable hole is provided on the movable support. The first movable hole and the second movable hole are rotationally connected by a pin shaft.
4. The material receiving mechanism of the novel rubber band machine according to claim 3 is characterized in that: The upper surface of the movable support is provided with a mounting hole, and the material unloading swing arm is fixed on the movable support through the mounting hole.
5. The novel material receiving mechanism of the rubber band machine according to claim 4 is characterized in that: A guide head is arranged at the upper end of the unloading swing rod.
6. The material receiving mechanism of the novel rubber band machine according to claim 1 is characterized in that: The material receiving base includes an outer frame, a mounting plate and a bottom plate, wherein the mounting plate and the bottom plate are respectively fixed to the upper and lower ends of the outer frame, and the mounting plate is provided with a first through hole for the output end of the driving motor to pass through and a second through hole for the push end of the driving cylinder to pass through.
7. The novel material receiving mechanism of the rubber band machine according to claim 6 is characterized in that: The first through hole is provided with a base motor plate for fixing the driving motor, and the upper end of the base motor plate is also provided with a bearing assembly, and the turntable is transmission-connected to the driving motor via the bearing assembly.
8. The novel material receiving mechanism of the rubber band machine according to claim 1 is characterized in that: The extrapolation auxiliary device comprises: A mounting plate mounted on the sewing machine head; A driving source is mounted on the mounting plate and is located at one side of the sewing position; A push block is linked to the driving source.
9. The novel material receiving mechanism of the rubber band machine according to claim 8 is characterized in that: The driving source includes a first cylinder and a second cylinder arranged on the front and rear sides of the first cylinder, wherein the push block linked to the first cylinder is the first push block, and the push block linked to the second cylinder is the second push block, the first push block is used to push the upper side of the annular elastic band, and the two second push blocks are used to push the front and rear sides of the annular elastic band respectively.