Needled filter bag drying and shaping device

By designing a needle-punched filter bag drying and shaping device that includes a drying chamber and a cooling chamber, and using components such as electric heaters and exhaust motors, the problem that existing equipment cannot cool the filter bag fabric is solved and production efficiency is improved.

CN223033672UActive Publication Date: 2025-06-27ZHEJIANG HAOKAI FILTER CO LTD
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Patent Information

Application Number
CN202421642129.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-06-27
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The existing drying equipment has a single function and cannot cool the dry filter bag fabric, resulting in a high cloth temperature and the next processing process cannot be directly carried out, which reduces production efficiency.

Method used

A needle-punch filter bag drying and shaping device is designed, including a drying chamber and a cooling chamber, which is dried with an electric heater, and the rotating fan blades are driven by a wind turbine and a transmission assembly to achieve rapid flow of air and cooling of the fabric.

Benefits of technology

It effectively realizes cooling the dry fabric, improves the efficiency of subsequent processing, and solves the problem that existing equipment cannot perform cooling treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a needle-punched filter bag drying and shaping device, and belongs to the field of filter bag drying equipment. Comprising a box body, a partition plate is fixed in the box body and divides an inner cavity of a processing box into a drying cavity and a cooling cavity from top to bottom in sequence, an electric heater is fixed to the inner top wall of the drying cavity, a traction assembly is installed on the inner wall of the cooling cavity, a wind chamber is fixed to one side of the box body, an air inlet is formed in one end of the wind chamber, and a connecting opening communicated with the air inlet and the cooling cavity is formed in one end of the box body; an air draft motor is fixed in the air draft box, air draft fan blades located in the air draft box are fixed to the outer wall of an output shaft of the air draft motor, a transmission assembly is rotationally installed on one side of the box body, one end of the transmission assembly penetrates through the side wall of the box body to be located in the cooling cavity, and the other end of the transmission assembly is in power connection with the output shaft of the air draft motor; a plurality of rotating fan blades are fixed to the transmission assembly, and one end of the wind chamber communicates with an exhaust pipe. According to the cloth cooling device, the dried cloth can be effectively cooled, and the subsequent processing efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the field of filter bag drying equipment, in particular to a needling filter bag drying and shaping device. Background Art

[0002] The rapid development of modern industry has brought many material and social benefits to mankind. At the same time, it has also brought serious harm to the environment on which mankind depends for survival, especially in the aspect of a large amount of waste gas emissions. In order to protect the environment for human survival, it is quite necessary to formulate more stringent air emission standards, promote more advanced and efficient dust removal technologies, reduce the emissions of industrial dust, and thus improve the atmospheric environment. Filter bags are the key parts in the operation of bag filters. Filter bags have excellent chemical stability and heat resistance, are representatives of the highest performance in the filter material industry, and are also the highest-end varieties among all commonly used filter materials.

[0003] When producing filter bags, special materials need to be sprayed. After spraying, the fabric used for processing filter bags needs to be transported to a drying device for drying. However, the existing drying devices have relatively single functions and can only achieve drying, and cannot cool the dried fabric. As a result, the temperature of the dried fabric is relatively high and cannot be directly subjected to the next processing procedure, and it needs to be placed indoors for natural cooling manually, which greatly reduces the production efficiency. Summary of the Utility Model

[0004] The purpose of the utility model is to address the deficiencies of the prior art and propose a needling filter bag drying and shaping device, which is used to solve the technical problem that the drying device in the prior art has a single function, resulting in the temperature of the dried fabric being relatively high and unable to be directly subjected to the next processing procedure, greatly reducing the production efficiency as mentioned in the background art.

[0005] To achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A needling filter bag drying and shaping device, comprising:

[0007] A box body;

[0008] A first partition board, which is fixed in the box body and divides the inner cavity of the processing box into a drying cavity and a cooling cavity from top to bottom in sequence;

[0009] An electric heater, which is fixed on the top wall of the inner cavity of the drying cavity;

[0010] A traction assembly, which is installed in the cooling cavity and used for traction of the fabric;

[0011] An air extraction box, which is fixed on one side of the box body. One end of the air extraction box is provided with an air inlet, and one end of the box body is provided with a connection port connecting the air inlet and the cooling cavity;

[0012] An exhaust fan motor is fixed inside an exhaust fan box, and an exhaust fan blade located inside the exhaust fan box is fixed to the outer wall of the output shaft of the exhaust fan motor;

[0013] A transmission assembly is rotatably installed on one side of the box body. One end of the transmission assembly penetrates through the side wall of the box body and is located inside the cooling cavity. One end of the transmission assembly is power-connected to the output shaft of the exhaust fan motor, and several rotating fan blades are fixed to the transmission assembly;

[0014] An exhaust pipe, one end of which is communicated with the exhaust fan box.

[0015] Working principle:

[0016] Drive the exhaust fan motor to drive the exhaust fan blade to rotate, and draw the hot air in the cooling cavity into the exhaust fan box and discharge it through the exhaust pipe. Continuously draw out the hot air in the cooling cavity, so that the cold air from the outside continuously enters the cooling cavity, realizing the temperature reduction treatment in the cooling cavity. At the same time, the exhaust fan motor drives the transmission assembly to rotate, and the transmission assembly drives several rotating fan blades to rotate, thereby driving the air to flow rapidly through the rotating fan blades and increasing the cooling speed of the fabric.

[0017] The beneficial effects of the present utility model are as follows:

[0018] By providing a cooling cavity, an exhaust fan motor, and a transmission assembly, the exhaust fan motor is driven to drive the exhaust fan blade to rotate, and the hot air in the cooling cavity is drawn into the exhaust fan box and discharged through the exhaust pipe. Continuously draw out the hot air in the cooling cavity, so that the cold air from the outside continuously enters the cooling cavity, realizing the temperature reduction treatment in the cooling cavity and the temperature reduction treatment of the fabric. At the same time, the exhaust fan motor drives the transmission assembly to rotate, and the transmission assembly drives several rotating fan blades to rotate, thereby driving the air to flow rapidly through the rotating fan blades and increasing the cooling speed of the fabric. The present utility model effectively realizes the cooling treatment of the dried fabric and greatly improves the subsequent processing efficiency. Description of the drawings

[0019] Figure 1 is a side-sectional view of an embodiment of the present utility model;

[0020] Figure 2 is a front-sectional view of an embodiment of the present utility model;

[0021] Figure 3 is a structural schematic diagram of an embodiment of the present utility model;

[0022] Figure 4 is a side view of an embodiment of the present utility model;

[0023] Figure 5 is a front view of an embodiment of the present utility model;

[0024] Figure 6 This is a cross-sectional view of the drying oven according to an embodiment of the present utility model.

[0025] Explanation of reference numerals: 1, box body; 2, first partition board; 3, drying chamber; 4, cooling chamber; 5, electric heater; 6, air extraction box; 7, air inlet; 8, connection port; 9, air extraction motor; 10, air extraction fan blade; 11, rotating fan blade; 12, exhaust pipe; 13, first opening; 14, second opening; 15, first traction roller; 16, second traction roller; 17, support frame; 18, connecting pipe; 19, jet head; 20, third traction roller; 21, guiding pipe; 22, filter screen; 23, air inlet hole; 24, driving shaft; 25, driven shaft; 26, driving sprocket; 27, driven sprocket; 28, chain; 29, drying oven; 30, second partition board; 31, air permeable hole; 32, solid desiccant; 33, air supply pipe. Detailed implementation manners

[0026] The following are specific embodiments of the present utility model and in combination with the accompanying drawings, the technical solutions of the present utility model will be further described, but the present utility model is not limited to these embodiments.

[0027] As Figure 1 and Figure 2 shown, a needled filter bag drying and shaping device includes:

[0028] Box body 1;

[0029] First partition board 2, the first partition board 2 is fixed inside the box body 1 and divides the inner cavity of the processing box into a drying chamber 3 and a cooling chamber 4 from top to bottom in sequence. Two opposite first openings 13 communicating with the drying chamber 3 are opened at both ends of the box body 1. Two opposite second openings 14 communicating with the cooling chamber 4 are opened at both ends of the box body 1. A first traction roller 15 is rotatably installed in each of the two first openings 13, and a second traction roller 16 is rotatably installed in each of the two second openings 14;

[0030] Electric heater 5, the electric heater 5 is a product that can be purchased on the market and is used for heating up, keeping warm, and heating flowing liquid and gaseous media. The electric heater 5 is fixed on the top wall inside the drying chamber 3;

[0031] Traction assembly, the traction assembly is installed inside the cooling chamber 4 and is used for traction of the fabric;

[0032] Air extraction box 6, the air extraction box 6 is fixed on one side of the box body 1. An air inlet 7 is opened at one end of the air extraction box 6. An opening 8 communicating the air inlet 7 and the cooling chamber 4 is opened at one end of the box body 1;

[0033] An exhaust fan motor 9 is fixed inside an exhaust fan box 6. An exhaust fan blade 10 located inside the exhaust fan box 6 is fixed to the outer wall of the output shaft of the exhaust fan motor 9. The exhaust fan motor 9 is driven to drive the exhaust fan blade 10 to rotate, and the hot air inside the exhaust fan box 6 is exhausted.

[0034] A transmission component is rotatably installed on one side of the box body 1. One end of the transmission component penetrates through the side wall of the box body 1 and is located inside the cooling cavity 4. One end of the transmission component is in power connection with the output shaft of the exhaust fan motor 9. A plurality of rotating fan blades 11 are fixed on the transmission component. The exhaust fan motor 9 is driven to drive the transmission component to rotate, and the transmission component drives the rotating fan blades 11 to rotate, and the air flow rate inside the cooling cavity 4 is increased.

[0035] An exhaust pipe 12, one end of the exhaust pipe 12 is communicated with the exhaust fan box 6.

[0036] As Figure 1 、 Figure 4 and Figure 6 shown, a support frame 17 is fixed on one side of the box body 1 at the right end. One end of the support frame 17 is fixed with a connecting pipe 18. One end of the connecting pipe 18 is communicated with a plurality of jet nozzles 19. A drying box 29 is fixed on one side of the box body 1. A partition two 30 is fixed inside the drying box 29. A plurality of air permeable holes 31 are opened in the partition two 30. A solid desiccant 32 is filled between the left side of the partition two 30 and the drying box 29. One end of the exhaust pipe 12 passes through the side wall of the drying box 29 and is located on the right side of the partition two 30. A air supply pipe 33 is communicated between the drying box 29 and the connecting pipe 18. One end of the air supply pipe 33 passes through the side wall of the drying box 29 and is located on the right side of the partition two 30. The support frame 17 is located between the opening one 13 and the opening two 14. Two traction rollers three 20 are rotatably installed on the support frame 17. The connecting pipe 18 is located between the two traction rollers three 20. The fabric is guided by the two traction rollers three 20. When the fabric passes through the lower ends of the plurality of jet nozzles 19, the hot air in the exhaust pipe 12 is conveyed into the drying box 29. The solid desiccant 32 in the drying box 29 absorbs a small amount of moisture contained in the hot air, realizing the drying treatment of the hot air. The hot air in the drying box 29 enters the connecting pipe 18 through the air supply pipe 33, and the hot air in the connecting pipe 18 is sprayed onto the fabric through the plurality of jet nozzles 19, which can further realize the hot air drying treatment.

[0037] As Figures 1-35, the traction assembly includes a plurality of guide tubes 21 and a plurality of filter screens 22, the plurality of guide tubes 21 are S-shaped and fixed on the inner wall of the cooling chamber 4, one end of the plurality of guide tubes 21 passes through the side wall of the box body 1 and is connected to the outside of the box body 1, the filter screen 22 is arranged at the front end of the inner wall of the guide tube 21, and a plurality of air inlet holes 23 are arranged on one side of the guide tube 21 at equal distances and distributed along the axial direction of the guide tube 21, and the cloth is S-shaped and bypasses the plurality of guide tubes 21, the transmission assembly includes a driving shaft 24 and two driven shafts 25, the driving shaft 24 and the two driven shafts 25 are rotatably mounted on the side wall of the box body 1, one end of the driving shaft 24 and the two driven shafts 25 passes through the side wall of the box body 1 and is located in the cooling chamber 4, and a plurality of rotating The fan blades 11 are respectively fixed on the outer walls of the driving shaft 24 and the two driven shafts 25. One end of the driving shaft 24 is fixed to the conveying shaft of the exhaust motor 9. The outer wall of the driving shaft 24 is sleeved with two main sprockets 26 located on the outside of the box body 1. The outer walls of the two driven shafts 25 are sleeved with driven sprockets 27 located on the outside of the box body 1. Chains 28 are respectively engaged between the two main sprockets 26 and the two corresponding driven sprockets 27 located on the same horizontal plane. The driving shaft 24 is driven to rotate by the exhaust motor 9, and the driving shaft 24 drives the two main sprockets 26 to rotate synchronously. The two main sprockets 26 drive the two driven sprockets 27 to rotate through two chains 28 respectively, and the two driven sprockets 27 respectively drive the two driven shafts 25 to rotate.

[0038] The specific operation mode of the utility model is as follows:

[0039] The cloth is pulled by two traction rollers 15 and passes through two openings 13. The cloth passes through the drying chamber 3, and the electric heater 5 is started to dry the cloth. The cloth is pulled by two traction rollers 20 and passes under a plurality of nozzles 19. The cloth is pulled by two traction rollers 216 and passes through two openings 21. The cloth is S-shaped and passes around a plurality of guide tubes 21. The cloth passes through the cooling chamber 4 and drives the exhaust motor 9. The exhaust motor 9 drives the exhaust fan blades 10 on its output shaft to rotate, and draws the hot air in the cooling chamber 4 into the exhaust box 6 and is discharged through the exhaust pipe 12. The hot air in the exhaust pipe 12 is transported to the connecting pipe 18. The hot air in the connecting pipe 18 is The wind is sprayed toward the cloth through a plurality of nozzles 19, which can further realize hot air drying treatment. At the same time, the guide tube 21 and the air inlet 23 cooperate to continuously draw the cold air from the outside into the cooling chamber 4 and spray it toward the cloth. The exhaust motor 9 drives the driving shaft 24 to rotate, and the driving shaft 24 drives the two main sprockets 26 to rotate synchronously. The two main sprockets 26 respectively drive the two driven sprockets 27 to rotate through two chains 28, and the two driven sprockets 27 respectively drive the two driven shafts 25 to rotate. The driving shaft 24 and the two driven shafts 25 both drive the rotating blades 11 to rotate, thereby driving the air in the cooling chamber 4 to flow rapidly through the rotating blades 11 and increasing the cooling speed of the cloth.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.

Claims

1. A needle-punched filter bag drying and shaping device, characterized in that: include: Box body (1); Partition plate 1 (2), wherein the partition plate 1 (2) is fixed in the box body (1) and divides the inner cavity of the processing box into a drying cavity (3) and a cooling cavity (4) from top to bottom in sequence; An electric heater (5), wherein the electric heater (5) is fixed to the top wall of the drying chamber (3); A traction assembly, which is installed in the cooling chamber (4) and is used to traction the cloth; An exhaust box (6), the exhaust box (6) being fixed to one side of the box body (1), an air inlet (7) being provided at one end of the exhaust box (6), and a connecting port (8) being connected to the air inlet (7) and the cooling chamber (4) being provided at one end of the box body (1); An exhaust motor (9), the exhaust motor (9) being fixed in an exhaust box (6), and an exhaust fan blade (10) located in the exhaust box (6) being fixed on an outer wall of an output shaft of the exhaust motor (9); A transmission assembly, the transmission assembly being rotatably mounted on one side of the box body (1), one end of the transmission assembly penetrating the side wall of the box body (1) and being located in the cooling chamber (4), one end of the transmission assembly being dynamically connected to the output shaft of the exhaust motor (9), and a plurality of rotating blades (11) being fixed on the transmission assembly; An exhaust pipe (12), one end of which is connected to the exhaust box (6).

2. The needle-punched filter bag drying and shaping device according to claim 1, characterized in that: Two openings (13) are provided at both ends of the box body (1) and are opposite to each other and communicate with the drying chamber (3). Two openings (14) are provided at both ends of the box body (1) and are opposite to each other and communicate with the cooling chamber (4). A traction roller (15) is rotatably mounted in each of the two openings (13), and a traction roller (16) is rotatably mounted in each of the two openings (14).

3. The needle-punched filter bag drying and shaping device according to claim 2, characterized in that: A support frame (17) located at the right end is fixed on one side of the box body (1), a connecting pipe (18) is fixed on one end of one side of the supporting frame (17), one end of the connecting pipe (18) is connected to a plurality of nozzles (19), a drying box (29) is fixed on one side of the box body (1), a partition plate 2 (30) is fixed inside the drying box (29), a plurality of air holes (31) are opened on the partition plate 2 (30), a solid desiccant (32) is filled between the left side of the partition plate 2 (30) and the drying box (29), and the exhaust One end of the tube (12) passes through the side wall of the drying box (29) and is located on the right side of the partition plate 2 (30); an air supply pipe (33) is connected between the drying box (29) and the connecting pipe (18); one end of the air supply pipe (33) passes through the side wall of the drying box (29) and is located on the right side of the partition plate 2 (30); the support frame (17) is located between the opening 1 (13) and the opening 2 (14); two traction rollers 3 (20) are rotatably mounted on the support frame (17); and the connecting pipe (18) is located between the two traction rollers 3 (20).

4. The needle-punched filter bag drying and shaping device according to claim 1, characterized in that: The traction assembly comprises a plurality of guide tubes (21) and a plurality of filter screens (22); the plurality of guide tubes (21) are fixed to the inner wall of the cooling chamber (4) in an S-shape; one end of the plurality of guide tubes (21) passes through the side wall of the box body (1) and is connected to the outside of the box body (1); the filter screen (22) is arranged at the front end of the inner wall of the guide tube (21); and one side of the guide tube (21) is provided with a plurality of air inlet holes (23) which are equidistantly distributed along the axial direction of the guide tube (21).

5. The needle-punched filter bag drying and shaping device according to claim 1, characterized in that: The transmission assembly comprises a driving shaft (24) and two driven shafts (25), wherein the driving shaft (24) and the two driven shafts (25) are both rotatably mounted on the side wall of the box body (1), one end of the driving shaft (24) and the two driven shafts (25) pass through the side wall of the box body (1) and are located in the cooling chamber (4), a plurality of rotating blades (11) are respectively fixed on the outer walls of the driving shaft (24) and the two driven shafts (25), and one end of the driving shaft (24) is fixed to the conveying shaft of the exhaust motor (9).

6. The needle-punched filter bag drying and shaping device according to claim 5, characterized in that: The outer wall of the driving shaft (24) is sleeved with two main sprockets (26) located outside the box (1), and the outer walls of the two driven shafts (25) are sleeved with driven sprockets (27) located outside the box (1), and chains (28) are respectively engaged between the two main sprockets (26) and two corresponding driven sprockets (27) located on the same horizontal plane.