Gum dipping device for rope processing

By designing a cable processing and dipping device including a base, range measuring plate, electric cylinder, rotating roller and hot air drying device, the problem that existing devices cannot uniformly dip the upper part of the cable and are prone to doping external impurities is solved, and uniform dipping of the cable and improving the product quality is achieved.

CN223033732UActive Publication Date: 2025-06-27BAOYING YAMAZAKI INTELLIGENT MANUFACTURING CO LTD
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Patent Information

Application Number
CN202421306656.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-06-27
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing cable processing and impregnation devices cannot evenly impregnate the upper part of the cable, resulting in poor product quality and the device is easily doped with external impurities when exposed outdoors.

Method used

A cable processing and impregnation device including a base, a range measuring plate, an electric cylinder, an output rod, a feed rotating roller, a slurry chamber and a hot air drying device is designed. The output rod and a rotating roller are driven by the electric cylinder to achieve uniform feeding and impregnation of the cable, and the hot air drying device is used to ensure drying after impregnation.

Benefits of technology

The comprehensive and uniform impregnation of ropes and cables is achieved, product quality is improved, and external impurities are avoided through the closed design, ensuring the improvement of impregnation effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rope processing impregnation device, and relates to the technical field of rope impregnation, the rope processing impregnation device comprises a base, two sets of distance measuring plates are fixedly connected to the two sides of the outer surface of the top of the base, two sets of first supporting columns and four sets of second supporting columns are arranged on the peripheries of the two sets of distance measuring plates in parallel, and electric cylinders are arranged on the outer surfaces of the tops of the two sets of first supporting columns; an output rod is arranged at the output end of each electric cylinder, a movable chamber is arranged on the outer surface of the bottom of each output rod, a first rotating rod is rotationally connected between the two movable chambers, and a feeding rotating roller is arranged on the periphery of the first rotating rod; and the other group of first rotating rods are rotationally arranged between the outer surfaces, far away from the movable chamber, of the two groups of first supporting columns, a second motor is arranged on the rear surface of the first supporting column on the rear side, and through cooperation of the structures, it can be ensured that the rope can be evenly and fully covered with glue liquid in the glue dipping process.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cable dipping, and specifically relates to a cable processing dipping device. Background Technique

[0002] The cable processing dipping device is an essential piece of equipment in the cable production process. It is specifically used for dipping cables to enhance their strength and durability. The device includes a dipping tank for holding the glue solution and a precise conveying system to ensure that the cables can be evenly and fully covered by the glue solution during the dipping process. Through this system, the cables are stably conveyed into the dipping tank and come into full contact with the glue solution, enabling the glue solution to penetrate into each fiber of the cables. The cables treated by dipping not only have superior quality but also are more durable, capable of meeting the usage requirements under various complex environments and conditions.

[0003] The utility model with the publication number of CN209555644U discloses a cable processing dipping device, which includes a fixed seat. A rectangular groove is opened in the middle of the outer wall of the top of the fixed seat, and raised portions are arranged on both inner walls of the rectangular groove at equal intervals. Heaters are fixed on both sides of the inner wall of the bottom of the rectangular groove. An electromagnet is fixed in the middle of the inner wall of the bottom of the rectangular groove, and an iron box is adsorbed on the outer wall of the top of the electromagnet. One side of the outer wall of the top of the iron box is fixed with a support frame, and rotating rollers are rotatably connected to both outer walls of the support frame. Fixed rods are fixed on both sides of the outer wall of the top of the fixed seat, and top plates are fixed on the outer walls of the tops of the two fixed rods.

[0004] During the implementation of this application, it is found that this technology has the following problems: In the above patent document, the cable processing dipping device uses an electric telescopic rod to drive a semi-circular plate to press the cable downward to make it contact with the colloid, and it is impossible to perform dipping operations on the upper part of the cable, resulting in uneven dipping of the cable and affecting the product quality. At the same time, the dipping device is exposed outdoors, and external impurities may be mixed during the operation process, thus affecting the dipping effect.

[0005] Therefore, a cable processing dipping device is proposed. Content of the Utility Model

[0006] The purpose of the present utility model is: In order to perform comprehensive dipping operations on the cables and ensure even dipping of the cables, thereby improving the dipping effect, this application provides a cable processing dipping device.

[0007] The technical solution adopted by the present utility model is as follows:

[0008] A kind of dipping device for cable processing, including a base. On both sides of the outer surface of the top of the base, two groups of distance measuring plates are fixedly connected. Two groups of first support columns and four groups of second support columns are arranged in parallel around the two groups of distance measuring plates. On the outer surface of the top of each of the two groups of first support columns, an electric cylinder is arranged. At the output end of each electric cylinder, an output rod is arranged. On the outer surface of the bottom of each output rod, an activity chamber is arranged. Between the two activity chambers, a first rotating rod is rotatably connected.

[0009] Around the first rotating rod, a feeding rotating roller is arranged. Between the outer surfaces of the two first support columns far away from the activity chamber, another first rotating rod is rotated. And on the rear surface of the rear first support column, a second motor is arranged. The output end of the second motor is fixedly connected to one end of the lower first rotating rod. Between the four second support columns, a dipping chamber is arranged.

[0010] Further, a dipping tank is slidably arranged inside the dipping chamber. On the outside of the rear second support column, a first motor is arranged. At the output end of the first motor, a third rotating rod is arranged. Around the third rotating rod, a discharging rotating roller is arranged.

[0011] Further, a number of electric heating rods are evenly arranged at the bottom of the dipping tank. On the left outer surface of the dipping chamber, an inlet groove is arranged. On the top of the inlet groove, a motor chamber is arranged. Inside the motor chamber, two groups of third motors are arranged in parallel. At the output end of each third motor, a driving wheel is arranged. Around the driving wheel, a transmission belt is arranged. On the inner surface of the top of the dipping chamber far away from the dipping tank, a transmission chamber is arranged.

[0012] Further, at the top and bottom of the inner surface of one side of the dipping chamber far away from the transmission chamber, hot air drying devices are arranged. The inside of the transmission chamber includes a limiting groove, a driven rack and two groups of support seats. The two groups of support seats are arranged in parallel on the inner surface of the bottom of the transmission chamber.

[0013] Further, between the two groups of support seats, a driven shaft is rotatably arranged. And on the inner surface of the other side of each of the two transmission belts, it is connected to the periphery of the output end of one side of the corresponding driven shaft. Around each driven shaft, a driving gear is arranged. On the inner surface of the right side of the transmission chamber, two groups of limiting grooves are arranged in parallel. Around each of the two limiting grooves, a driven rack is correspondingly arranged.

[0014] Further, a set of limit blocks are arranged on the outer surface of each driven rack near the corresponding limit groove. Each set of limit blocks is slidably connected to the corresponding limit groove. The outer surface of each driven rack near the corresponding limit groove is meshed with the corresponding driving gear. A second rotating rod is arranged between the bottom ends of the two driven racks, and a pressing roller is arranged on the periphery of the second rotating rod.

[0015] In summary, due to the adoption of the above technical solutions, the beneficial effects of the present utility model are as follows:

[0016] 1. In the present utility model, when using the cable processing dipping device to dip the cable, by starting the corresponding electric cylinder, the output rod connected to its output end moves longitudinally. The longitudinal movement of the output rod drives the corresponding feeding rotating roller to move longitudinally, so as to reach a suitable position. Place the cable to be operated between the two feeding rotating rollers. Start the corresponding second motor to make the first rotating rod connected to its output end rotate. The rotation of the first rotating rod drives its feeding rotating roller to rotate. At the same time, due to the frictional fit on the outer surfaces of the two feeding rotating rollers, the rotation of one feeding rotating roller will drive the rotation of the other feeding rotating roller, so as to achieve the purpose of feeding the cable to be operated at a uniform speed. The cable to be operated enters the inside of the dipping chamber through the inlet groove.

[0017] 2. In the present utility model, by starting the two third motors to make the driving wheels connected to their output ends rotate, the rotation of the driving wheels drives the corresponding driven shafts to rotate through the transmission of the transmission belt. At the same time, the two driven shafts rotate between the corresponding supporting seats, and driving gears are arranged on the peripheries of the driven shafts. Therefore, the driving gears rotate following the driven shafts. At the same time, the outer surfaces of the two driven racks are meshed with the outer surfaces of the corresponding driving gears respectively. The rotation of the driving gears can drive the driven racks to move longitudinally. At the same time, the limit blocks slide in the limit grooves for limiting, ensuring that the driven racks will not shift. One end of the cable to be operated is fixed on the periphery of the discharging rotating roller. The cable to be operated is placed below the pressing roller. The longitudinally moving pressing roller presses the cable into the dipping tank. At this time, by starting the corresponding first motor, the discharging rotating roller can be rotated. The movement of the cable will drive the pressing roller to rotate, and cooperate with the glue on the periphery of the pressing roller to make it evenly dipped, ensuring the product quality. At the same time, no external impurities will be mixed during the operation process, improving the dipping effect. Description of the Drawings

[0018] Figure 1 is the structural schematic diagram of the whole of the present utility model;

[0019] Figure 2 is the cross-sectional view of the dipping assembly of the present utility model;

[0020] Figure 3 is the present utility model Figure 1 detail view at A in;

[0021] Figure 4 For the present utility model Figure 2 Detail view of part B in it.

[0022] In the figure: 1 - base; 2 - first support column; 3 - ranging board; 4 - second support column; 5 - dipping tank; 6 - first motor; 7 - dipping chamber; 8 - viewing window; 9 - inlet slot; 10 - electric cylinder; 11 - second motor; 12 - output rod; 13 - first rotating rod; 14 - feeding rotating roller; 15 - activity chamber; 16 - second rotating rod; 17 - electric heating rod; 18 - third rotating rod; 19 - discharging rotating roller; 20 - hot air drying device; 21 - transmission chamber; 22 - transmission belt; 23 - third motor; 24 - driving wheel; 25 - limit block; 26 - driven rack; 27 - driving gear; 28 - driven shaft; 29 - pressing roller; 30 - support seat; 31 - limit groove; 32 - motor chamber. Specific embodiments

[0023] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of them. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model. Embodiment

[0024] Referring to Figures 1 - 4 , a dipping device for cable processing, comprising a base 1. On both sides of the outer surface of the top of the base 1, two groups of ranging boards 3 are fixedly connected. Two groups of first support columns 2 and four groups of second support columns 4 are arranged in parallel around the two groups of ranging boards 3. Electric cylinders 10 are arranged on the outer surfaces of the tops of the two groups of first support columns 2. Output rods 12 are arranged at the output ends of each group of electric cylinders 10. Activity chambers 15 are arranged on the outer surfaces of the bottoms of each group of output rods 12. A first rotating rod 13 is rotatably connected between the two groups of activity chambers 15. A feeding rotating roller 14 is arranged around the first rotating rod 13. Another first rotating rod 13 is rotatably connected between the outer surfaces of the two groups of first support columns 2 away from the activity chambers 15. And a second motor 11 is arranged on the rear surface of the rear first support column 2. The output end of the second motor 11 is fixedly connected to one end of the lower first rotating rod 13. A dipping chamber 7 is arranged between the four groups of second support columns 4. Specifically, through the cooperation of the above structures, it can be ensured that the cable can be evenly and fully covered with the glue during the dipping process.

[0025] Referring to Figures 1 - 4A slurry immersion tank 5 is slidably arranged inside the two slurry immersion chambers 7, a first motor 6 is arranged outside the second support column 4 on the rear side, a third rotating rod 18 is arranged at the output end of the first motor 6, and a discharging rotating roller 19 is arranged on the periphery of the third rotating rod 18. Specifically, a longitudinally moving pressing roller 29 presses the rope into the slurry immersion tank 5. At this time, the discharging rotating roller 19 can be rotated by starting the corresponding first motor 6. The movement of the rope will drive the pressing roller 29 to rotate, and the glue on the periphery of the pressing roller 29 will make it evenly impregnated with glue to ensure product quality. A plurality of groups of electric heating rods 17 are evenly arranged at the bottom of the immersion tank 5, an inlet tank 9 is arranged on the left outer surface of the immersion chamber 7, a motor room 32 is arranged on the top of the inlet tank 9, two groups of third motors 23 are arranged in parallel inside the motor room 32, a driving wheel 24 is arranged at the output end of each group of third motors 23, a transmission belt 22 is arranged on the periphery of the driving wheel 24, a transmission chamber 21 is arranged on the top inner surface of the immersion chamber 7 away from the immersion tank 5, specifically, the transmission chamber 21 is located at the top of the immersion chamber 5 to provide a stable environment for immersion.

[0026] Reference Figures 1 - 4 A hot air drying device 20 is provided on the top and bottom of the inner surface of the side of the slurry dipping device 7 away from the transmission chamber 21. The transmission chamber 21 includes a limiting groove 31, a driven rack 26 and two groups of support seats 30. The two groups of support seats 30 are arranged in parallel on the bottom inner surface of the transmission chamber 21. Specifically, the slurry dipping equipment is equipped with a hot air drying device 20 to ensure rapid drying after dipping. A limiting groove 31, a driven rack 26 and a support seat 30 are provided in the transmission chamber 21. The support seat 30 stabilizes the equipment, and the driven rack 26 cooperates with the transmission to achieve an efficient dipping and drying process. A group of driven shafts 28 are rotatably arranged between the two groups of support seats 30, and the inner surfaces on the other sides of the two groups of transmission belts 22 are connected to the periphery of the output end of one side of the corresponding driven shaft 28, and a group of driving gears 27 are arranged on the periphery of each group of driven shafts 28. Two groups of limiting grooves 31 are arranged in parallel on the right inner surface of the transmission chamber 21, and a group of driven racks 26 are correspondingly arranged on the periphery of the two groups of limiting grooves 31. Specifically, the outer surfaces of the two groups of driven racks 26 are meshed with the outer surfaces of the corresponding driving gears 27. The rotation of the driving gear 27 can drive the driven rack 26 to move longitudinally. At the same time, the limiting block 25 slides within the limiting groove 31 to ensure that the driven rack 26 will not deviate.

[0027] Reference Figures 1 - 4, on the outer surface of each driven rack 26 near the corresponding limit groove, a set of limit blocks 25 is provided. Each set of limit blocks 25 is slidably connected to the corresponding limit groove 31. On the outer surface of each driven rack 26 near the corresponding limit groove, it is meshed with the corresponding driving gear 27. Between the bottom ends of the two driven racks 26, a set of second rotating rods 16 is provided. A pressing roller 29 is arranged around the second rotating rod 16. Specifically, on the outer surfaces of the two driven racks 26, they are both meshed with the outer surfaces of the corresponding driving gears 27. The rotation of the driving gear 27 can drive the longitudinal movement of the driven rack 26.

[0028] The implementation principle of an embodiment of a rope processing dipping device in this application is as follows:

[0029] When using the rope processing dipping device to dip the rope, by starting the corresponding electric cylinder 10, the output rod 12 connected to its output end moves longitudinally. The longitudinal movement of the output rod 12 drives the corresponding feeding rotating roller 14 to move longitudinally, so that it reaches the appropriate position. Place the rope to be operated between the two feeding rotating rollers 14. Start the corresponding second motor 11 to make the first rotating rod 13 connected to its output end rotate. The rotation of the first rotating rod 13 drives the feeding rotating roller 14 to rotate. At the same time, due to the frictional fit of the outer surfaces of the two feeding rotating rollers 14, the rotation of one feeding rotating roller 14 will drive the rotation of the other feeding rotating roller 14, so as to achieve the purpose of feeding the rope to be operated at a uniform speed. The rope to be operated enters the inside of the dipping chamber 7 through the inlet slot 9.

[0030] On the other hand, by starting the two third motors 23 to make the driving wheels 24 connected to their output ends rotate, the rotation of the driving wheels 24 drives the corresponding driven shafts 28 to rotate through the transmission of the transmission belt 22. At the same time, the two driven shafts 28 rotate between the corresponding support seats 30, and driving gears 27 are arranged around the driven shafts 28. Therefore, the driving gears 27 rotate following the driven shafts 28. At the same time, the outer surfaces of the two driven racks 26 are both meshed with the outer surfaces of the corresponding driving gears 27. The rotation of the driving gear 27 can drive the longitudinal movement of the driven rack 26. At the same time, the limit blocks 25 slide in the limit grooves 31 for limiting, ensuring that the driven rack 26 will not shift. One end of the rope to be operated is fixed around the discharging rotating roller 19. The rope to be operated is placed below the pressing roller 29. The longitudinally moving pressing roller 29 presses the rope into the dipping tank 5. At this time, by starting the corresponding first motor 6, the discharging rotating roller 19 can be rotated. The movement of the rope will drive the pressing roller 29 to rotate, and cooperate with the glue around the pressing roller 29 to make it evenly dipped, ensuring the product quality. At the same time, no external impurities are mixed during the operation process, improving the dipping effect.

[0031] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A rope and cable processing and dipping device, comprising a base (1), characterized in that: Two groups of distance measuring plates (3) are fixedly connected to both sides of the top outer surface of the base (1); two groups of first support columns (2) and four groups of second support columns (4) are arranged in parallel on the periphery of the two groups of distance measuring plates (3); electric cylinders (10) are arranged on the top outer surfaces of the two groups of first support columns (2); output rods (12) are arranged at the output ends of each group of electric cylinders (10); activity chambers (15) are arranged on the bottom outer surface of each group of output rods (12); and a group of first rotating rods (13) are rotatably connected between the two groups of the activity chambers (15); A group of feed rotating rollers (14) are arranged on the periphery of the first rotating rod (13), another group of the first rotating rods (13) rotates between the outer surfaces of the two groups of the first supporting columns (2) away from the activity chamber (15), and a second motor (11) is arranged on the rear surface of the rear first supporting column (2), the output end of the second motor (11) is fixedly connected to the end of one side of the first rotating rod (13) below, and a slurry soaking chamber (7) is arranged between the four groups of the second supporting columns (4).

2. A rope processing and dipping device as claimed in claim 1, characterized in that: A slurry soaking tank (5) is slidably arranged inside the slurry soaking chamber (7), a first motor (6) is arranged outside the second support column (4) at the rear side, a third rotating rod (18) is arranged at the output end of the first motor (6), and a discharging rotating roller (19) is arranged on the periphery of the third rotating rod (18).

3. A rope processing and dipping device as claimed in claim 2, characterized in that: A plurality of groups of electric heating rods (17) are evenly arranged at the bottom of the immersion tank (5); an inlet tank (9) is arranged on the left outer surface of the immersion chamber (7); a motor chamber (32) is arranged on the top of the inlet tank (9); two groups of third motors (23) are arranged in parallel inside the motor chamber (32); a driving wheel (24) is arranged at the output end of each group of the third motors (23); a transmission belt (22) is arranged on the periphery of the driving wheel (24); and a transmission chamber (21) is arranged on the inner surface of the top of the immersion chamber (7) away from the immersion tank (5).

4. A rope processing and dipping device as claimed in claim 3, characterized in that: A hot air drying device (20) is provided at the top and bottom of the inner surface of the side of the slurry soaking chamber (7) away from the transmission chamber (21); the transmission chamber (21) comprises a limiting groove (31), a driven rack (26) and two groups of support seats (30); the two groups of support seats (30) are arranged in parallel on the bottom inner surface of the transmission chamber (21).

5. A rope processing and dipping device as claimed in claim 4, characterized in that: A set of driven shafts (28) are rotatably arranged between the two sets of support seats (30), and the inner surfaces on the other sides of the two sets of transmission belts (22) are connected to the periphery of the output ends of one side of the corresponding driven shafts (28), and a set of driving gears (27) are arranged on the periphery of each set of driven shafts (28). Two sets of limiting grooves (31) are arranged in parallel on the right inner surface of the transmission chamber (21), and a set of driven racks (26) are arranged on the periphery of the two sets of limiting grooves (31).

6. A rope processing and dipping device as claimed in claim 5, characterized in that: A group of limit blocks (25) are provided on the outer surface of one side of each group of driven racks (26) close to the corresponding limit groove, and each group of limit blocks (25) is slidably connected to the corresponding limit groove (31). A group of second rotating rods (16) are provided between the bottom ends of the two groups of driven racks (26), and a pressing roller (29) is provided on the periphery of the second rotating rods (16).

Citation Information

Patent Citations

  • Impregnation device for rope

    CN209555644U