High-pressure water jet pile head breaking device
Through the high-pressure water jet pile head breaking device, the high-pressure spray head is used to drive the high-pressure water to repeatedly impact and cut the pile head surface, solving the problems of high-strength, low efficiency and unenvironmental protection when removing cement pile heads in the prior art, and achieving efficient and environmentally friendly breaking effect.
Patent Information
- Application Number
- CN202422123138.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The prior art has problems such as high working strength, low efficiency and unenvironmental protection when eliminating cement pile heads, and other methods are not ideal.
A high-pressure water jet pile head breaking device is adopted, which includes a square groove-shaped main body, a driver, a high-pressure water generator and a swing mechanism. The high-pressure spray head is used to drive the high-pressure water to repeatedly impact and cut the pile head surface to expose the internal reinforcement bars.
The efficient and environmentally friendly removal of cement on the pile head surface is achieved, which significantly improves the removal efficiency, reduces the working intensity, and avoids environmental pollution.
Smart Images

Figure CN223034002U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cement pile head breaking, and particularly relates to a high-pressure water jet pile head breaking device. Background Art
[0002] Breaking the cement pile head is an important step to break the cement on the surface of the pile head, expose the internal steel bars, and continue the lower steel bars. The current methods include: pneumatic pick construction, hydraulic rod splitting, expansive agent splitting construction, etc. Pneumatic pick construction has high working intensity, low efficiency, and is not environmentally friendly, and other methods are not ideal enough.
[0003] Therefore, it is necessary to provide an improved technical solution for the above-mentioned deficiencies of the prior art. Summary of the Utility Model
[0004] The purpose of the utility model is to overcome the above deficiencies in the prior art, and the utility model provides a high-pressure water jet pile head breaking device.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A high-pressure water jet pile head breaking device, comprising:
[0007] A main body, the main body is in a square groove shape, and a hanging plate is arranged at the upper end of the main body; a high-pressure nozzle is connected to the back of the main body through a swinging mechanism, and the high-pressure nozzle extends forward into the main body;
[0008] A driver, the driver is correspondingly connected to the swinging mechanism to drive the high-pressure nozzle to swing reciprocally, and a strip-shaped relief groove corresponding to the swinging direction of the high-pressure nozzle is arranged on the main body;
[0009] A high-pressure water generator, the inlet of the high-pressure water generator is correspondingly connected to a water source, and the outlet is connected to the high-pressure nozzle through a high-pressure hose.
[0010] Preferably, both sides and the lower part of the main body are in a hollow structure.
[0011] Preferably, the swinging mechanism comprises:
[0012] A fixing plate, the fixing plate is fixed on one side of the main body, and two upper plates and a lower plate horizontally extending towards the other side of the main body are arranged on the side part of the fixing plate, and the high-pressure nozzle is arranged between the upper plate and the lower plate;
[0013] A hinge shaft, a hinge shaft longitudinally hinging the upper plate and the lower plate is arranged on the high-pressure nozzle, and the hinge shaft passes through the upper plate upwards and then is connected to a driven gear;
[0014] The driving gear meshes with the driven gear correspondingly, and the main shaft of the driving gear is rotationally connected to the upper plate and correspondingly connected to the driver.
[0015] Preferably, the driver is a hydraulic motor, and the hydraulic motor is correspondingly connected to a hydraulic station.
[0016] Preferably, the hydraulic station is integrally arranged on a trolley.
[0017] Preferably, the high-pressure water generator includes a water pump, a distribution box and a base. The water pump and the distribution box are integrally arranged on the base, and driving wheels are arranged below the base.
[0018] Beneficial effects: By utilizing the functions of repeatedly impacting and cutting with high-pressure water, a swinging tooling is made to drive the high-pressure nozzles on the tooling to swing continuously. The surface of the pile head is continuously impacted and cut by the high-pressure water, exposing the internal steel bars, and the pile breaking work is completed. Description of the Drawings
[0019] The schematic diagrams of the drawings forming a part of this application are used to provide a further understanding of the present utility model. The schematic embodiments and descriptions thereof of the present utility model are used to explain the present utility model and do not constitute an improper limitation to the present utility model. Among them:
[0020] Figure 1 is a structural schematic diagram of the breaking device in the specific embodiment provided by the present utility model;
[0021] Figure 2 is a structural schematic diagram of the swinging mechanism in the specific embodiment provided by the present utility model.
[0022] In the figure: 1, main body; 2, high-pressure nozzle; 3, hydraulic motor; 4, fixing plate; 5, water pump; 6, distribution box; 7, hydraulic station; 8, pile head to be broken; 9, support rod; 10, cover; 11, upper plate; 12, lower plate; 13, hinge shaft. Detailed Embodiments
[0023] The technical solutions in the embodiments of the present utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present utility model.
[0024] In the description of the present utility model, the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and does not require the present utility model to be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. The terms "connected" and "coupled" used in the present utility model should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection; it can be directly connected or indirectly connected through an intermediate component. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.
[0025] The present utility model will be described in detail below with reference to the drawings and in conjunction with embodiments. It should be noted that, without conflict, the embodiments and features in the embodiments of the present utility model can be combined with each other.
[0026] As Figure 1-2 shown, a high-pressure water jet pile head breaking device includes a main body 1, a driver, and a high-pressure water generator. The main body 1 is in the shape of a square groove and is welded by metal plates. A hanging plate is provided at the upper end of the main body 1, so that it can be suspended at a designated position by a crane or other device. A guy cable is provided at the lower end of the main body 1, and the bottom of the guy cable is connected to the ground or a counterweight. The guy cable is a steel cable, and under the traction of the guy cable, it cooperates with the crane to limit the position of the main body 1, avoiding the sway of the main body 1 during the breaking process and the problem of inaccurate breaking position. A high-pressure nozzle 2 is connected to the back of the main body 1 through a swinging mechanism. The structure of the high-pressure nozzle 2 is not limited too much in this embodiment, and a commercially available product can be used.
[0027] The high-pressure nozzle 2 extends forward into the main body 1, so as to form a protective cover through the main body 1, so that the sprayed high-pressure water will not splash in all directions. The driver is correspondingly connected to the swinging mechanism to drive the high-pressure nozzle 2 to swing back and forth. The high-pressure water is ejected from the water nozzle through the high-pressure pipe and the swinging mechanism, repeatedly impacting and cutting the surface of the pile head, breaking the surface cement to expose the internal steel bars; after the high annular breaking of the breaking limit is completed, the swinging mechanism is gradually lifted to break the pile head annularly until the highest point of the pile head, and the cycle is repeated until all the breaking is completed.
[0028] A strip-shaped relief groove corresponding to the swinging direction of the high-pressure nozzle 2 is provided on the main body 1. Preferably, both sides of the main body 1 are inclined outward to form a V-shaped protective cover, so that the water flow will not interfere with the main body 1 during the swinging process of the high-pressure nozzle 2. The inlet of the high-pressure water generator is correspondingly connected to a water source, and the outlet is connected to the high-pressure nozzle 2 through a high-pressure hose.
[0029] In an alternative embodiment, both sides and the lower part of the main body 1 are of a hollow structure, so that the splashed water flow can be quickly led out to both sides and below, avoiding accumulation inside the main body 1.
[0030] In an alternative embodiment, a support rod 9 is provided on one side of the main body 1 close to the pile head 8 to be broken. The four support rods 9 are respectively located at the four corners of the main body 1, so as to abut against the outer wall of the pile head 8 to be broken, thereby determining the distance between the high-pressure nozzle 2 and the pile head 8 to be broken, and ensuring the breaking effect of the high-pressure nozzle 2. Specifically, the guy cable inclines towards the pile head 8 to be broken, and the lower end of the guy cable is fixed to the ground or the pile head 8 to be broken according to the position to be broken of the pile head, so that the main body 1 has a tendency to move towards the pile head 8 to be broken, and then the position of the main body 1 is limited.
[0031] In an alternative embodiment, the swing mechanism includes a fixing plate 4, a hinge shaft 13, and a driving gear. The fixing plate 4 is fixed to one side of the main body 1 by welding or bolts and extends towards the back of the main body 1. On the side of the fixing plate 4, two upper plates 11 and a lower plate 12 that horizontally extend towards the other side of the main body 1 are provided. The distance between the upper plate 11 and the lower plate 12 is adapted to the high-pressure nozzle 2, and the high-pressure nozzle 2 is arranged between the upper plate 11 and the lower plate 12; a hinge shaft 13 for longitudinally hinging the upper plate 11 and the lower plate 12 is provided on the high-pressure nozzle 2. A sleeve is sleeved outside the high-pressure nozzle 2, and the sleeve extends downward and downward from the hinge shaft 13 respectively to be hinged to the upper plate 11 and the lower plate 12. The hinge shaft 13 passes upward through the upper plate 11 and then connects to a driven gear; the length of the upper plate 11 is greater than that of the lower plate 12, the driving gear correspondingly meshes with the driven gear, and the main shaft of the driving gear is rotationally connected to the upper plate 11 and correspondingly connected to a driver. Specifically, the main shaft of the driving gear passes downward through the upper plate 11, and a driver is fixed by bolts below the part of the upper plate 11 extending beyond the lower plate 12. A cover 10 corresponding to the two gears is provided above the upper plate 11 to prevent the sprayed water from overflowing and eroding the gears.
[0032] In an alternative embodiment, the driver is a hydraulic motor 3. The hydraulic motor 3 is correspondingly connected to a hydraulic station 7 to convert hydraulic pressure into torque and drive the high-pressure nozzle 2 to generate a swinging force. The hydraulic station 7 is integrally arranged on a trolley for easy movement.
[0033] In an alternative embodiment, the high-pressure water generator includes a water pump 5, a distribution box 6, and a base. The hydraulic pump of the hydraulic station 7 is connected to the distribution box 6 through a connecting wire, and it can be used by connecting to the distribution box 6 through a power cord during use. The water pump 5 and the distribution box 6 are integrally arranged on the base, and driving wheels are provided below the base for movement according to actual construction.
[0034] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention are within the scope of protection of the pending claims of the present invention.
Claims
1. A high-pressure water jet pile head breaking device, characterized in that: include: The main body is in the shape of a square groove, and a hanging plate is provided at the upper end of the main body; a high-pressure nozzle is connected to the back of the main body through a swing mechanism, and the high-pressure nozzle extends forward into the interior of the main body; A driver, the driver is connected to the swing mechanism to drive the high-pressure nozzle to swing back and forth, and a strip-shaped clearance groove corresponding to the swing direction of the high-pressure nozzle is provided on the main body; A high-pressure water generator, wherein the inlet of the high-pressure water generator is connected to a water source, and the outlet is connected to the high-pressure nozzle via a high-pressure hose.
2. The high-pressure water jet pile head breaking device according to claim 1 is characterized in that: The two sides and the lower part of the main body are hollow structures.
3. The high-pressure water jet pile head breaking device according to claim 1 is characterized in that: The swing mechanism comprises: A fixing plate, the fixing plate is fixed to one side of the main body, and the side of the fixing plate is provided with two upper plates and a lower plate extending horizontally toward the other side of the main body, and the high-pressure nozzle is arranged between the upper plate and the lower plate; A hinge shaft, the high-pressure nozzle is provided with a hinge shaft that longitudinally hinges the upper plate and the lower plate, and the hinge shaft passes through the upper plate upward and is connected to a driven gear; A driving gear is correspondingly meshed with the driven gear, and a main shaft of the driving gear is rotatably connected to the upper plate and correspondingly connected to the driver.
4. The high-pressure water jet pile head breaking device according to claim 1 is characterized in that: The driver is a hydraulic motor, and the hydraulic motor is correspondingly connected to the hydraulic station.
5. The high-pressure water jet pile head breaking device according to claim 4 is characterized in that: The hydraulic station is integrated on the cart.
6. The high-pressure water jet pile head breaking device according to claim 1 is characterized in that: The high-pressure water generator comprises a water pump, a distribution box and a base. The water pump and the distribution box are integrated on the base, and a driving wheel is arranged under the base.