Delivery window with disinfecting and code scanning functions suitable for automation equipment

By designing a transmission window with disinfection and scanning function suitable for automated equipment, using alcohol sprayers and rotary scanning components, the pollution problem of high-clean equipment and the need for scanning and recording of materials on surface attachments is solved, and effective disinfection and traceability of materials are achieved.

CN223034841UActive Publication Date: 2025-06-27SUZHOU NEWPORT TECH CO LTD
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Patent Information

Application Number
CN202421710149.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-06-27
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

In the production of biological drugs, attachments on the surface of the material are prone to pollute the internal parts of high-clean-grade equipment. At the same time, in order to ensure product traceability, the material loading needs to be scanned and recorded, and there is a lack of a transmission window with disinfection and scanning function suitable for automation equipment.

Method used

A transmission window suitable for automation equipment with disinfection and scanning functions is designed, including support shell, scanning code rotation component, alcohol sprayer, automatic door component, transmission belt and carrier disk. The surface of the material is disinfected through the alcohol sprayer, and the rotation code scanning component scans the material to ensure that the material is effectively disinfected and recorded during the transmission process.

Benefits of technology

The surface of the transferred material is disinfected, avoiding the pollution of high-clean-grade equipment by material attachments, and meeting the needs of scanning codes for material recording, improving the cleanliness and traceability of production.

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Abstract

The utility model relates to the technical field of delivery windows, and particularly discloses a delivery window with disinfection and code scanning functions, which is suitable for automation equipment and comprises a support shell, a code scanning rotating component, a bottom plate, an alcohol sprayer, an automatic door component, a transmission belt and a carrier plate, the supporting shell is fixedly connected with the bottom plate and is provided with a door opening, the code scanning rotating assembly, the alcohol sprayer and the automatic door assembly are all arranged on the supporting shell, a power motor is fixedly arranged on the bottom plate, a driven belt wheel and a rotating shaft are rotationally arranged on the bottom plate, a driving belt wheel is fixedly arranged on the rotating shaft, and the driving belt wheel is fixedly connected with the driving belt wheel. The bearing disc is fixedly connected with the power motor and fixedly connected with an output shaft of the power motor, the transmission belt is connected with the driving belt wheel and the driven belt wheel, and a mounting block is fixedly arranged on the bearing disc and fixedly connected with the transmission belt. According to the utility model, the problem that attachments on the surface of a material easily pollute the interior of high-cleanliness equipment in the prior art is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of transfer windows, in particular to a transfer window with a disinfection and code scanning function suitable for automated equipment. Background Art

[0002] The biopharmaceutical industry is in a period of rapid development. In recent years, the demand for intelligent R & D and production has been increasing, and it has become a future development trend to replace manual production with fully automated equipment.

[0003] In automated equipment for biopharmaceutical production, when transferring materials from equipment with a lower cleanliness level to equipment with a higher cleanliness level, if the surface of the materials is not disinfected, it is easy for the attachments on the surface of the materials to contaminate the interior of the equipment with a higher cleanliness level; in the production process of biopharmaceuticals, in order to ensure the traceability of products, code scanning records are required for material feeding. Therefore, a transfer window with a disinfection and code scanning function suitable for automated equipment is needed to solve these problems. Summary of the Utility Model

[0004] To solve the above technical problem that the attachments on the surface of the materials are easy to contaminate the interior of the equipment with a higher cleanliness level, the utility model provides a transfer window with a disinfection and code scanning function suitable for automated equipment.

[0005] The technical solution adopted by the utility model to solve its technical problems is as follows:

[0006] A transfer window with a disinfection and code scanning function suitable for automated equipment includes a support housing, a code scanning and rotating assembly, a bottom plate, an alcohol sprayer, an automatic door assembly, a transmission belt, and a carrier plate; the support housing is fixedly connected to the bottom plate and is provided with a doorway, the code scanning and rotating assembly, the alcohol sprayer, and the automatic door assembly are all arranged on the support housing, a power motor is fixedly arranged on the bottom plate, a driven pulley and a rotating shaft are rotatably arranged, a driving pulley is fixedly arranged on the rotating shaft and is fixedly connected to the output shaft of the power motor, the transmission belt connects the driving pulley and the driven pulley, an installation block is fixedly arranged on the carrier plate, and the installation block is fixedly connected to the transmission belt.

[0007] Further, a slide rail is fixedly arranged on the bottom plate, a slide block is fixedly arranged on the carrier plate, and the slide block is slidably connected to the slide rail.

[0008] Further, the code scanning and rotating assembly includes a cross plate, a mounting plate, a rotating motor, a lead screw assembly, a rotating clamp, and a code scanner. A vertical plate is fixedly arranged inside the support housing, the cross plate is fixedly connected to the vertical plate, the mounting plate, and the rotating motor, the lead screw assembly connects the mounting plate, the rotating motor, and the rotating clamp, and the code scanner is fixedly arranged at the bottom end of the mounting plate.

[0009] Further, the lead screw assembly includes a support base, a lead screw, a nut, a moving block, and a guide rail. The support base and the guide rail are both fixedly connected to the mounting plate. The rotary motor is drivingly connected to the lead screw. The lead screw is rotatably connected to the support base and is threadedly connected to the nut. The moving block is fixedly connected to the nut and the rotary jaw and is slidably connected to the guide rail.

[0010] Further, the automatic door assembly includes a door panel, a door frame, a short rod, a long rod, a door shaft, and a rotating motor. The rotating motor is fixedly connected to the vertical plate and is drivingly connected to the door shaft. The door shaft is rotatably arranged on the vertical plate. The door panel is rotatably arranged on the support housing. The short rod is rotatably connected to the long rod and the door panel. The long rod is fixedly connected to the door shaft. The door frame is fixedly arranged on the support housing.

[0011] Further, a sealing frame is fixedly arranged at the top of the door frame.

[0012] Advantages of the present utility model:

[0013] 1. The present utility model uses an alcohol sprayer to disinfect the surface of the conveyed material, solving the problem that the attachments on the surface of the material are likely to cause pollution to the inside of high-cleanliness equipment.

[0014] 2. The present utility model uses a support housing to protect the mechanical structure of the transfer window and prevent mechanical injury to people at the same time.

[0015] 3. The present utility model uses a rotary code scanning assembly to scan the conveyed material. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural diagram of a transfer window with a disinfection and code scanning function applicable to automated equipment in the present utility model;

[0017] Figure 2 is Figure 1 a cross-sectional view of;

[0018] Figure 3 is Figure 2 a schematic structural diagram of the rotary code scanning assembly in;

[0019] Figure 4 is Figure 1 a schematic structural diagram of the automatic door assembly in;

[0020] Figure 5 is Figure 2 a schematic structural diagram of the top of the bottom plate in;

[0021] Figure 6Schematic structural diagram of the mounting block and the transmission belt of a transfer window with disinfection and code scanning functions applicable to automated equipment in the present utility model;

[0022] Among them, 1 - support housing, 2 - carrier plate, 3 - bottom plate, 4 - door panel, 5 - short rod, 6 - door frame, 7 - sealing frame, 8 - vertical plate, 9 - horizontal plate, 10 - mounting plate, 11 - rotating gripper, 12 - threaded rod, 13 - alcohol sprayer, 14 - code scanner, 15 - rotating motor, 16 - driving pulley, 17 - power motor, 18 - driven pulley, 19 - support seat, 20 - nut, 21 - moving block, 22 - guide rail, 23 - long rod, 24 - door hinge, 25 - transmission belt, 26 - slide rail, 27 - slider, 28 - mounting block. Specific implementation manner

[0023] In order to deepen the understanding of the present utility model, the following will further describe the present utility model in detail in conjunction with the drawings and embodiments. The embodiments are only used to explain the present utility model and do not limit the protection scope of the present utility model.

[0024] Embodiment:

[0025] Specific implementation process of the present utility model: A transfer window with disinfection and code scanning functions applicable to automated equipment, as Figure 1 , Figure 2 , Figure 5 and Figure 6 shown, includes a support housing 1, a code scanning and rotating assembly, a bottom plate 3, an alcohol sprayer 13, an automatic door assembly, a transmission belt 25 and a carrier plate 2; the support housing 1 is fixedly connected to the bottom plate 3 and is provided with a doorway, the code scanning and rotating assembly, the alcohol sprayer 13 and the automatic door assembly are all arranged on the support housing 1, a power motor 17 is fixedly arranged on the bottom plate 3, and a driven pulley 18 and a rotating shaft are rotatably arranged, a driving pulley 16 is fixedly arranged on the rotating shaft and is fixedly connected to the output shaft of the power motor 17, the transmission belt 25 connects the driving pulley 16 and the driven pulley 18, a mounting block 28 is fixedly arranged on the carrier plate 2, and the mounting block 28 is fixedly connected to the transmission belt 25.

[0026] When transferring materials to equipment with a high cleanliness level, first place the materials on the carrier tray 2, and then start the power motor 17. The power motor 17 will cause the rotating shaft and the driving pulley 16 to rotate. The driving pulley 16 will cause the transmission belt 25 to drive the driven pulley 18 to rotate. The transmission belt 25 will carry the mounting block 28, the carrier tray 2, and the materials close to the code scanning and rotating assembly. The code scanning and rotating assembly will grasp the materials for code scanning and rotate the materials. Then, the alcohol sprayer 13 will spray alcohol on the materials for disinfection. The code scanning and rotating assembly will place the disinfected materials into the carrier tray 2. Then, the transmission belt 25 will move the carrier tray 2 and the materials under the door, and the disinfected materials can be taken out from the door. The alcohol sprayer 13 is fixedly arranged in the support housing 1 and can be a metal tube sprayer of model YS - BPV - 3000. The alcohol sprayer 13 is connected to an external alcohol supply device and a gas supply device.

[0027] As Figure 1 , Figure 2 , Figure 5 and Figure 6 shown, a slide rail 26 is fixedly arranged on the bottom plate 3, and a slide block 27 is fixedly arranged on the carrier tray 2. The slide block 27 is slidably connected to the slide rail 26.

[0028] The slide rail 26 and the slide block 27 can enable the carrier tray 2 to accurately move under the door. When the carrier tray 2 moves, it will drive the slide block 27 to move, and the slide block 27 will slide on the slide rail 26.

[0029] As Figure 2 and Figure 3 shown, the code scanning and rotating assembly includes a cross plate 9, a mounting plate 10, a rotating motor, a lead screw assembly, a rotating gripper 11, and a code scanner 14. A vertical plate 8 is fixedly arranged in the support housing 1. The cross plate 9 is fixedly connected to the vertical plate 8, the mounting plate 10, and the rotating motor. The lead screw assembly connects the mounting plate 10, the rotating motor, and the rotating gripper 11. The code scanner 14 is fixedly arranged at the bottom end of the mounting plate 10.

[0030] When the materials move under the rotating gripper 11, the rotating motor is started and drives the lead screw assembly to act. The lead screw assembly will cause the rotating gripper 11 to move downward. Then, the rotating gripper 11 grasps the materials. Then, the rotating motor is reversed to start, and the lead screw assembly will drive the rotating gripper 11 and the materials to move upward. The rotating gripper 11 will rotate the materials during the upward movement. The code scanner 14 will scan the materials. After scanning, the rotating motor is started to make the lead screw assembly drive the rotating gripper 11 and the materials to move downward together. At this time, the alcohol sprayer 13 will spray alcohol on the materials for disinfection. Then, the rotating gripper 11 will place the materials on the carrier tray 2 and release the materials. The rotating gripper 11 can be the ERG series electric rotating gripper 11 of Suzhou Dongmao Industrial Equipment Co., Ltd.

[0031] As Figure 2 and Figure 3 shown, the lead screw assembly includes a support base 19, a lead screw 12, a nut 20, a moving block 21, and a guide rail 22. The support base 19 and the guide rail 22 are both fixedly connected to the mounting plate 10. The rotary motor is drivingly connected to the lead screw 12. The lead screw 12 is rotatably connected to the support base 19 and is threadedly connected to the nut 20. The moving block 21 is fixedly connected to the nut 20 and the rotary jaw 11 and is slidably connected to the guide rail 22.

[0032] The rotary motor and the lead screw 12 can be drivingly connected through a synchronous belt assembly. When the rotary motor is started, the output shaft of the rotary motor drives the lead screw 12 to rotate through the synchronous belt assembly. The nut 20 will drive the moving block 21 and the rotary jaw 11 to move downward together. When the rotary motor is started to reverse, the nut 20 will drive the moving block 21 and the rotary jaw 11 to move upward together.

[0033] As Figure 1 、 Figure 2 and Figure 4 shown, the automatic door assembly includes a door panel 4, a door frame 6, a short rod 5, a long rod 23, a door shaft 24, and a rotating motor 15. The rotating motor 15 is fixedly connected to the vertical plate 8 and is drivingly connected to the door shaft 24. The door shaft 24 is rotatably arranged on the vertical plate 8. The door panel 4 is rotatably arranged on the support housing 1. The short rod 5 is rotatably connected to the long rod 23 and the door panel 4. The long rod 23 is fixedly connected to the door shaft 24. The door frame 6 is fixedly arranged on the support housing 1.

[0034] The doorway is located inside the door frame 6. The output shaft of the rotating motor 15 and the door shaft 24 can be drivingly connected through a synchronous belt assembly. When the rotating motor 15 is started, the rotating motor 15 drives the door shaft 24 to rotate through the synchronous belt assembly. The door shaft 24 will cause the door panel 4 to rotate clockwise through the long rod 23 and the short rod 5, and the top of the door frame 6 is opened. When the rotating motor 15 is started to reverse, the door panel 4 will rotate counterclockwise to close the top of the door frame 6.

[0035] As Figure 1 and Figure 4 shown, a sealing frame 7 is fixedly arranged at the top of the door frame 6.

[0036] The sealing frame 7 can seal the gap between the door panel 4 and the door frame 6.

[0037] When the transfer window with disinfection and code scanning functions applicable to automated equipment of the present utility model is working, the automated equipment is started. The door frame 6 is initially in a closed state. When the industrial control computer receives an instruction to transfer materials into the equipment with a high cleanliness level, the six-axis robot outside grabs the materials and places them on the carrier plate 2. The conveyor belt 25 drives the carrier plate 2 and the materials on the carrier plate 2 to move below the rotating gripper 11. The rotating motor is started, and the rotating gripper 11 descends to grab the materials. Then the rotating gripper 11 slowly rises and drives the materials to rotate. The barcode scanner 14 will identify the information on the materials. The rotating gripper 11 slowly descends and drives the materials to rotate. The alcohol sprayer 13 works, and the atomized alcohol can be evenly sprayed on the outer surface of the materials. After the spraying is completed, the rotating gripper 11 places the materials on the carrier plate 2. The conveyor belt 25 continues to drive the carrier plate 2 and the materials on the carrier plate 2 to move below the door. The rotating motor 15 is started to make the door panel 4 rotate clockwise. The robot inside the equipment with a high cleanliness level takes out the materials, and the rotating motor 15 is started to reverse to make the door panel 4 close the door frame 6.

[0038] When the industrial control computer receives an instruction to transfer materials out of the equipment with a high cleanliness level, the conveyor belt 25 drives the carrier plate 2 to move below the door. The rotating motor 15 is started to make the door panel 4 rotate clockwise away from the door frame 6. The robot inside the equipment with a high cleanliness level places the materials on the carrier plate 2. The rotating motor 15 is started to reverse to make the door panel 4 close the door frame 6. The conveyor belt 25 drives the carrier plate 2 and the materials on the carrier plate 2 to move to the outermost side of the device. The six-axis robot outside grabs the materials on the carrier plate 2 and places them in a specific area.

[0039] The above embodiments should not limit the present utility model in any way. All technical solutions obtained by means of equivalent replacement or equivalent conversion fall within the protection scope of the present utility model.

Claims

1. A pass-through window with a disinfection code scanning function suitable for automated equipment, characterized in that: It includes a supporting shell, a code scanning rotating assembly, a bottom plate, an alcohol sprayer, an automatic door assembly, a transmission belt and a carrier plate; The supporting shell is fixedly connected to the base plate and has a doorway. The code scanning rotating assembly, the alcohol sprayer and the automatic door assembly are all arranged on the supporting shell. A power motor is fixedly arranged on the base plate and a driven pulley and a rotating shaft are rotatably arranged. A driving pulley is fixedly arranged on the rotating shaft and is fixedly connected to the output shaft of the power motor. The transmission belt connects the driving pulley and the driven pulley. A mounting block is fixedly arranged on the carrier plate and the mounting block is fixedly connected to the transmission belt.

2. A pass-through window with a disinfection code scanning function suitable for automated equipment according to claim 1, characterized in that: A slide rail is fixedly arranged on the bottom plate, a slider is fixedly arranged on the carrier plate, and the slider is slidably connected to the slide rail.

3. A pass-through window with a disinfection code scanning function suitable for automated equipment according to claim 1, characterized in that: The code scanning rotating assembly includes a horizontal plate, a mounting plate, a rotating motor, a screw assembly, a rotating clamp and a code scanner. A vertical plate is fixedly arranged in the supporting shell. The horizontal plate is fixedly connected to the vertical plate, the mounting plate and the rotating motor. The screw assembly is connected to the mounting plate, the rotating motor and the rotating clamp. The code scanner is fixedly arranged at the bottom end of the mounting plate.

4. A pass-through window with a disinfection code scanning function suitable for automated equipment according to claim 3, characterized in that: The screw assembly includes a support seat, a threaded rod, a nut, a moving block and a guide rail. The support seat and the guide rail are both fixedly connected to the mounting plate. The rotating motor is transmission-connected to the threaded rod. The threaded rod is rotationally connected to the support seat and is threadedly connected to the nut. The moving block is fixedly connected to the nut and the rotating clamp and is slidably connected to the guide rail.

5. A pass-through window with a disinfection code scanning function suitable for automated equipment according to claim 4, characterized in that: The automatic door assembly includes a door panel, a door frame, a short rod, a long rod, a door shaft and a rotating motor. The rotating motor is fixedly connected to the vertical plate and transmission-connected to the door shaft. The door shaft is rotatably set on the vertical plate, and the door panel is rotatably set on the supporting shell. The short rod is rotatably connected to the long rod and the door panel, the long rod is fixedly connected to the door shaft, and the door frame is fixedly set on the supporting shell.

6. A pass-through window with a disinfection code scanning function suitable for automated equipment according to claim 5, characterized in that: A sealing frame is fixedly arranged on the top of the door frame.